Student ID:

Experiment-1
DATA SHEET
Study of chips in turning medium carbon steel by coated carbide insert

Work material :
Diameter :
Cutting tool :
Material of Cutter :
Cutting conditions
Cutting velocity :
Feed rate :
Depth of cut :
Environment :
Rake Angle :
Cutting Edge Angle :

S0 N Vc a1 a2 ξ Chip
(mm/rev) (rpm) (m/min) (mm) (mm) type shape color

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 Student ID:
Experiment-2
DATA SHEET
Study of cutting zone temperature in turning medium carbon steel by coated
carbide insert

Work material :
Diameter :
Cutting tool :
Material of Cutter :
Cutting conditions
Cutting velocity :
Feed rate :
Depth of cut :
Environment :
Rake Angle :
Cutting Edge Angle :

S0 N Vc mV θ
0
(mm/rev) (rpm) (m/min) ( C)

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 Student ID:
Experiment-3
DATA SHEET
Study of the Alignment test
Alignment test of Engine Lathe:
Chuck:

Sl. No Distance, mm Deviation, mm

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Slideway:

Sl. No Distance, mm Deviation, mm

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8

Tailstock:

Sl. No Distance, mm Deviation, mm

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2
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6

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 Student ID:
Alignment test of Milling Machine:
Milling Table:

Sl. No Distance, mm Deviation, mm

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Milling Saddle:

Sl. No Distance, mm Deviation, mm

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Arbor:

Sl. No Distance, mm Deviation, mm

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 Student ID:
Alignment test of Shaper Machine:
Table Slideway:

Sl. No Distance, mm Deviation, mm

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Alignment test of Drilling Machine:

Drilling Spindle:

Sl. No Distance, mm Deviation, mm

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8

Alignment test of Grinding Machine:

Grinding Table:

Sl. No Distance, mm Deviation, mm

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8

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 Student ID:
Experiment-4
DATA SHEET
Study of Gear Indexing and Manufacturing of a Spur Gear
Work material :
Diameter :
Cutting tool :
Material of Cutter :
Cutting Environment :
Cutting Condition :
Method :
Feed Rate :

Necessary Calculations:
40
i. Indexing motion = =
𝑧
T+2
ii. Outside diameter O.D = here, T= Number of teeth to be cut
Pd
Pd = Diametral Pitch
Dp = Pitch Diameter
T
iii. Pd =
Dp

1
iv. Addendum, a = [ ]
𝑃𝑑

0.157
v. Clearance, c = [ ]
𝑃𝑑

1.157
vi. Dedendum, b = a+c=[ ]
𝑃𝑑

2.157
vii. Full depth or Depth of cut = a+b= [ ]
𝑃𝑑

Outer Dia No of Diametral Pitch Cutting Speed, Cutter Depth No of

of Blank Teeth Pitch, Pd Dia, Dp Velocity, Vc N rpm Dia, (inch) of Cut Cutter
(inch) (teeth/inch) (inch) (ft/min)

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 Student ID:
Experiment-5
DATA SHEET
Study of Gear Indexing and Manufacturing of a Helical Gear
Work material :
Diameter :
Cutting tool :
Material of Cutter :
Cutting Environment :

The set for the table is,

𝜋𝐷
𝝎=arctan
𝑃 ℎ.𝑔

Ph.g=
Where,
D = diameter of the work piece being cut=
𝝎 = helix angle
Ph.g = Lead of the helical groove=

Kinematic balance equation,

𝑍0 𝑎1 𝑐1
1 1.1.1 Pl.s = Ph.g
𝑍 𝑏1 𝑑1

With Z=1, we obtain

𝑎1 𝑐1 Ph.g
=
𝑏1 𝑑1 𝑍0Pl.s

Where,
Pl.s is the lead of work table lead screw, inch=
Z= no of starts=

Available gears:

Again,
a1 =
b1 =
c1 =
d1 =

So,
𝑎1 𝑐1
=
𝑏1 𝑑1

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 Student ID:
Experiment-6
DATA SHEET
Draw the Kinematic Diagram of an Engine Lathe

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 Student ID:
Experiment-7
DATA SHEET
Determination of Surface Roughness of Workpiece
Lathe:
Work material :
Diameter :
Cutting tool :
Material of Cutter :
Cutting Environment :
Rake Angle :
Milling:
Work material :
Diameter :
Cutting tool :
Material of Cutter :
Cutting Environment :
Rake Angle :

Operation S0 t N Vc Roughness Value, Ra (μm) Average

Name (mm/rev) (mm) (rpm) (m/min) 1 2 3 Ra (μm)

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 Student ID:
Experiment-8
DATA SHEET
Determination of Tool Wear of Cutting Tool
Work material :
Diameter :
Cutting tool :
Material of Cutter :
Cutting Environment :

(machine: lathe machine, operation: straight turning)

Obs. rpm, depth Feed Operation Flank Wear Average Crater Wear Average
No. N of rate, Time or 1 2 Flank 1 2 Crater
cut, t so Distance Wear Wear
1.
2.
3.
4.

Here, 1 pixel = micrometer

Draw the figure of rake surface, principal flank and auxiliary flank with possible
wear:

Plot the graph of tool wear vs time:

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