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Operating Instructions Coding and Inspection Unit TQS-LM (Line Manager)
Operating Instructions Coding and Inspection Unit TQS-LM (Line Manager)
Operating Instructions Coding and Inspection Unit TQS-LM (Line Manager)
WIPOTEC-OCS GmbH
Adam-Hoffmann-Straße 26
67657 Kaiserslautern
Phone: +49 631 34146-0
info@wipotec.com
www.wipotec-ocs.com
Translation of the original manual
Version: 3.4.1 (en)
Last update: 2017-12-13
ID No.: 061.84.103
WIPOTEC-OCS GmbH
Adam-Hoffmann-Straße 26
67657 Kaiserslautern
Phone: +49 631 34146-0
info@wipotec.com
www.wipotec-ocs.com
Table of contents
C Code .................................................................................................................................. 77
C.1 Structure of a DataMatrix code .......................................................................................... 77
C.2 Code grading ..................................................................................................................... 78
C.3 Typefaces .......................................................................................................................... 84
Glossary............................................................................................................................ 91
Index.................................................................................................................................. 93
Notes
NOTICE
In these operating instructions the term "machine" is also used for incomplete machines
(OEM components, assemblies etc.).
DANGER
Type and source of danger
Possible consequences
Measures and prohibitions.
The following safety instructions and caution symbols are used in this manual:
DANGER
Indicates an imminent danger.
Failure to prevent the danger will result in death or extremely severe injuries.
WARNING
Indicates a potentially hazardous situation.
Failure to prevent the situation may result in dead or extremely severe injuries.
CAUTION
Indicates a situation that could result in damage.
Failure to prevent the situation may result in light or minor injuries.
In addition to the safety instructions, other items of information are also emphasised in
this manual.
NOTICE
Identifies information, explanations and instructions that must be observed by the
machine proprietor.
Failure to follow these instructions may result in material damage or environmental
damage.
TIP
Identifies useful information, tips and helpful advice.
RULE
Indicates the recommended criteria for performing required tasks as part of a regular
sequence.
NOTICE
Cited texts from the user interface (menus, submenus, buttons, parameters, error
messages etc.) can contain placeholders (e.g. %d). Machine-specific texts will replace
the placeholders on the user interface during runtime.
Procedure:
w This symbol indicates a requirement for an action.
1) Steps are numbered.
2) Step 2
- or -
Alternative step 2
3) Step 3
ð This symbol indicates an intermediate result.
4) Step 4
Æ This symbol indicates the result of actions.
Notes
If the Line Manager works as separate instance for a machine, the orders and articles for
only one machine (e.g. TQS-HC-A) are administered.
If the Line Manager works as separate instance for several machines, the orders and
articles for several machines (e.g. TQS-HC-A, TQS-BP, TQS-CP) are administered.
ConfigureFast and Test mode are available locally and globally.
▪ Global:
ConfigureFast or Test mode are performed on all machines (TQS-HC-A, TQS-BP,
TQS-CP etc.) of the line.
▪ Local:
ConfigureFast and Test mode are performed on the machine that you currently
operate.
You can call up the Line Manager menu from each machine of the line. The Line
Manager displays orders and articles for all involved machines, no matter which machine
is used to call it up.
NOTICE
Execution of this function depends on which user level is enabled!
Procedure:
1) Press the symbol button for logging in a user:
Manage user
User name:
Password:
Confirm password:
Member of:
Locked
1 Symbol button for adding a user 2 Symbol button for deleting a user
3 User name 4 Password
5 Confirm password 6 Option Password expires after n weeks
7 Dropdown list Member of 8 Option Locked
9 <Cancel> button 10 <Save> button
11 <Edit user> button 12 List of users
Password (4)
Enter a password. Possible characters are A … Z, 1 … 0 and the additional
characters !"§$%&/()=?.
NOTICE
Execution of this function depends on which user level is enabled!
Procedure:
1) Press the symbol button for logging in a user:
Minimum length
Determine the minimum number of characters for user names.
Value range: 1 … 99
3.3.4 Password
Minimum length
Determine the minimum number of characters for passwords.
NOTICE
The subdivision of user levels can be adjusted customer-specifically and may differ
from the standard configuration.
NOTICE
Execution of a function on a machine depends on which access level is enabled.
DeviceController (DC)
A DeviceController (DC) is a software instance of the control software which runs on a
machine (e.g. TQS-LM).
Notes
NOTICE
If the machine is operated without Line Manager (stand alone operation), the menus of
the DeviceController are active only.
NOTICE
The displayed elements of the user interface depend on the configuration of the
machine. The elements of the user interface shown in these operating instructions may
differ from the elements of the user interface of your machine.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the Production menu.
Æ The Production menu appears on the screen.
Order:
Article:
SN input
Production
Statistics
Service
Settings
Edit: Serialisation
744440406888
Templates
Book out
set Sample
Flags
Additional data
SN History
In the first line of the Edit dialogue, the production step of the packaging unit is displayed.
In the second line of the Edit dialogue, the serial number of the packaging unit is
displayed.
The following buttons are displayed depending on the type of the machine and the
configuration of the machine:
Button Description
Book out The Book out function sets a serial number to the status NOK.
The function Book out is allowed, if all of the following conditions are met:
▪ The serial number has the status OK.
▪ The serial number is not as a child in an aggregation (the serial number
is without a parent).
Deaggregate The Deaggregate function sets the serial number to the status NOK and
dissolves the aggregation to the direct children.
The function Deaggregate is allowed, if all of the following conditions are
met:
▪ The serial number is not as a child in an aggregation (the serial number
is without a parent).
▪ The serial number is the parent of an aggregation (the serial number
has children).
Button Description
Book in The Book in function sets a serial number to the status OK.
The function Book in is allowed, if all of the following conditions are met:
▪ The serial number has the status NOK.
▪ The serial number is the parent of an aggregation (the serial number
has children).
Reprint label A label is printed again.
Flags A flag is a status indicator which can be used as a tool to mark certain
states. With the <Flags> button flags of a serial number are displayed.
The following flags can be assigned to a serial number:
▪ Sealed
If the parameter Finalise products is activated, the serial number will
be marked with the flag Sealed.
▪ Sample
If a packaging unit was marked as sample with button <set Sample>,
the serial number will be marked with the flag Sample.
▪ In use
The serial number is being worked on in a machine.
▪ Serial numbers can be marked with several flags at the same time.
set Sample The set Sample function marks a packaging unit as a sample. The
packaging unit can be removed from production.
▪ The serial number is marked with the flag set Sample.
▪ The serial number is booked out.
▪ The serial number is set to the status NOK.
SN History The function SN History shows the change history of a serial number.
Reset The Reset function sets a serial number to the status Fetched.
The function Reset is allowed, if all of the following conditions are met:
▪ The serial number has the status NOK.
▪ The serial number is not the parent of an aggregation (the serial
number has no children).
Additional data The Additional data function shows additional data of a packaging unit
(such as weight, sorter, grading). You can find an overview of the sorters
and attributes on the TQS DVD.
NOTICE
Execution of this function depends on which user level is enabled!
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
Order:
Article:
Orders Article
Production
Templates
Article
Article-04
Article-03 Statistics
Article-02
Service
Article-01
Settings
Edit Delete
UI element Function
Procedure:
1) Select a production step (e.g. Serialisation). from the list (14).
Æ The data fields of the selected production step are displayed.
Æ The data fields of the selected production step can be edited.
Order:
Article:
Unused
Number of children 20 Article
[0] Serialisation
Visible in order Editable when order interrupted
[TQS_DC_HCA]
[01] GTIN (14)
Move
back save
Check box to activate the Editable when order interrupted option (10)
With this check box you can activate the Editable when order interrupted option for the
data field. An activated option is indicated by a green check mark in the check box.
Procedure:
1) Select an Application Identifier from the Add Field dropdown list.
Æ The data field will be created automatically if the Application Identifier is not yet
defined as data field.
NOTICE
This function is also available in the user interface of the machine (e.g. TQS-HC-A) in
the Line Manager menu.
A new article is created by copying an already existing article. The layout and the set
parameters of the copied article are accepted in doing so.
In the Templates folder, you can find pre-configured articles for copying.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Article.
3) Select the article to be copied from the article list.
4) Press the <Copy> button.
ð The first page of the Edit article dialogue appears on the screen.
ð NOTICE! You can cancel entries at any time with the following button button:
ð The second page of the Edit article dialogue appears on the screen.
11) Assign the available machines to the production steps. See section Assigning
machines to individual production steps [} 40].
12) Check program: Select a check program for the machine.
13) Serial number pools: Define a serial number pool (Source of serial numbers). For
more information on this subject see section Source of numbers dialogue
[} 42].
ð The <Editability> button makes it possible to edit serial number pool properties
when the order is started. For more information on this subject see section
Editability of serial number pool properties [} 42].
14) Select a production step (e.g. Serialisation) with machines allocated.
15) Select the data fields for the article data in the individual production steps (GTIN,
Batch, Expiration date etc.). For more information on this subject see section Data
fields in an article [} 36].
16) Visible in order: Activate or deactivate the Visible in order option for data fields.
For more information on this subject see section Data fields in an article [} 36].
17) Editable when order interrupted: Activate or deactivate the
Editable when order interrupted option for data fields. For more information on this
subject see section Data fields in an article [} 36].
18) To save the article, press the following button:
NOTICE
You can configure the production steps when you create an article or when you edit an
article.
NOTICE
This function is also available in the user interface of the machine (e.g. TQS-HC-A) in
the Line Manager menu.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Article.
Intern
The serial numbers are generated by the machine. The settings of the Serialisation
dialogue are taken as a basis for the generation of the serial numbers. See section
Dialogue Serialisation [} 43].
From file
The serial numbers are read from a file. The file can have .csv or .txt format.
OnDemand
There are packaging units with already printed serial numbers. You do not have a list with
the printed serial numbers. A ServerPool is created while producing the serial numbers. A
camera records a number on a packaging unit. The number is transferred to the
ServerPool as serial number.
Interface
The serial numbers are transferred via an interface with level -3 connection.
NOTICE
When using a Level 3 interface, time synchronisation is imperative.
Warning threshold
With the Warning threshold function you can define from when on a warning message
with the remaining number of serial numbers is displayed.
NOTICE
The Warning threshold function is only active if there is a connection to a level-3-
system.
A warning message will not appear on the screen but will be sent to the level-3-system.
Start-SN
Enter a start serial number (e.g. 342664).
NOTICE! These settings are only read, if Intern is selected in the Source of numbers
dialogue. See section Source of numbers dialogue [} 42].
Number of characters
With the Number of characters option, you can define a fixed number of places for a
generated serial number. You can select between the Number of characters option and
the Starting number defines numbers of characters option.
Number of SN
Number of serial numbers to be generated (e.g. 10000).
NOTICE! These settings are only read, if Intern is selected in the Source of numbers
dialogue. See section Source of numbers dialogue [} 42].
Increment SN
Value of the increment (e.g. 1).
NOTICE! These settings are only read, if Intern is selected in the Source of numbers
dialogue. See section Source of numbers dialogue [} 42].
Allowed characters
Determines the characters that are part of a serial number.
NOTICE! These settings are only read, if Intern is selected in the Source of numbers
dialogue. See section Source of numbers dialogue [} 42].
Randomise
▪ Randomise SN
If you activate this option, a fixed process changes the serial number into another
serial number. Thus, the original serial number can be concealed. The process is
reversible.
The process works as follows:
An input serial number (I) is generated on the basis of the settings of the serial
number pool (internal, from file etc.). An additional random characters (random block
R) are added to the input serial number (I).
With the Number of additional chars option, select the number n of additional
characters. The number of additional characters should be higher than 4.
A fixed, reversible process (randomisation function) changes the resulting character
string to a new serial number (output serial number (O)).
The output serial number (O) may contain other characters than the input serial
number (I). However, the output serial number (O) contains no other characters than
specified in option Allowed characters.
Example:
The example process arranges the characters of the string (1-2-3-4-5-6-7-8-9) in a
new order (6-2-5-9-4-1-8-3-7).
1 2 3 4 5 6 7 8 9 randomise 6 2 5 9 4 1 8 3 7
100005681 500101806
S R A
randomise
100013944 301401409
S R A
Encrypting
500101806 611212917
S A
Mask
Define a character string that is included in each serial number (for example, m0A2R1c).
▪ Prefix
A fixed character string is placed in front of a generated serial number (for example
m0A2R1c123456).
▪ Suffix
A fixed character string is placed after the generated serial number (for example
123456m0A2R1c).
NOTICE
This function is also available in the user interface of the machine (e.g. TQS-HC-A) in
the Line Manager menu.
NOTICE
Once an article has been assigned to an order, article data, layout and parameters
cannot be edited.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Article.
3) Select the article to be edited from the article list.
4) Press the <Edit> button.
ð The first page of the Edit article dialogue appears on the screen.
5) Press the following button to go one page forward:
ð The second page of the Edit article dialogue appears on the screen.
ð NOTICE! You can cancel entries at any time with the following button button:
6) Edit the article data in the respective fields and data fields. For more information on
this subject see section Data fields in an article [} 36].
ð NOTICE! The data fields depend on your article selection and may vary.
7) To save the article, press the following button:
NOTICE
An article that is assigned to an order cannot be deleted.
NOTICE
This function is also available in the user interface of the machine (e.g. TQS-HC-A) in
the Line Manager menu.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Article.
3) Select the article to be deleted from the article list.
4) Press the <Delete> button.
5) Confirm the deletion.
Æ The article is deleted.
NOTICE
Execution of this function depends on which user level is enabled!
NOTICE
To accept and save changes to parameters and layout, the machine has to be in
ConfigureFast.
NOTICE
In ConfigureFast, the background of the user interface is orange-coloured.
NOTICE
An article is not assigned to an order in ConfigureFast.
UI element Function
NOTICE
The Layout menu and the Parameter menu are not available in the user interface of
the Line Manager.
NOTICE
To accept and save changes to parameters and layout, the machine has to be in
ConfigureFast.
NOTICE
This function is also available in the user interface of the machine (e.g. TQS-HC-A) in
the Line Manager menu.
NOTICE
If your machine is equipped with a camera, check the optical system of the camera for
cleanliness before you start a test run or production. Clean the optical system with a
special cloth, if necessary.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Article.
3) Select the article to be tested from the article list.
4) Press the <ConfigureFast> button.
5) Select the mode (Global or Local) for the configuration.
Global
ConfigureFast is executed on all machines (e.g. TQS-HC-A, TQS-BP, TQS-CP
etc.) of the line.
Local
ConfigureFast is performed on the machine that you currently operate.
ð The ConfigureFast dialogue appears on the screen.
ð NOTICE! The displayed data fields are filled out in a production in the order. As
there is no article assigned to an order in ConfigureFast, fill out the data fields
before starting the test run.
6) Enter your product-specific values into the data fields.
ð NOTICE! During entry, the data fields indicate an accepted (green) or declined
(red) data value.
7) Press the <Start test run> button.
ð The Production data menu appears on the screen.
Æ Production is in test run.
NOTICE
Execution of this function depends on which user level is enabled!
An order includes:
▪ an article:
◦ An article specifies the fields (such as GTIN, Batch, EXP etc.) that have to be
entered while creating an article.
◦ An article specifies the parameters (such as layout, product parameters, machine
parameters, report template) for production.
▪ Order data:
Data that describe an order (such as Order name, Priority,Article).
▪ an order status:
An order can have the following status:
◦ New
◦ Running
◦ Interrupted
◦ Ended
For more information, see section Order status [} 51].
Characteristics of an order:
▪ Orders can be started, interrupted and completed.
▪ As long as an order is interrupted, another order can be started.
▪ Once started orders cannot be deleted.
▪ Orders can be filtered by means of their order status (You can filter, for example, for
pending orders or for interrupted orders).
▪ Reports can be generated at any time when production is stopped.
▪ When the machine is shut down, the current order is interrupted. Production of the
order can be resumed at a later time.
▪ Orders can be exported and deleted optionally.
Icon Function
New
▪ The order has been created.
▪ The order can be edited.
▪ The order can be tested.
▪ The order can be produced.
Running
▪ The order is being produced on a production line.
▪ The order is resumed on a production line.
Interrupted
▪ The order is interrupted and is to be continued at a later date.
▪ In case of serialisation, a dump (copy of the memory) of the serial number
pool is created to make sure that production can be continued from the
same point on.
The order can be restarted at any time (even if further orders have the
Running status).
Ended
▪ The order has been completed.
▪ Reports can be generated.
▪ The order can be exported.
▪ When the order has been exported, the order can be deleted.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Orders.
Æ The Orders menu appears on the screen.
Order:
Article:
Orders Article
Production
Order filter Order-03, New
Article-01
Settings
Add Edit Delete
Copy Test
UI element Function
UI element Function
Test selected order with Test mode. See section Testing an order
Test
[} 58].
NOTICE
Execution of this function depends on which user level is enabled!
The Line Manager provides you with two ways of creating an order:
▪ Adding a new order:
You create a new order. All data fields are empty and have to be filled. New
allocations (e.g. to an article) are created. See section Adding an order [} 55].
▪ Copying an existing order:
You copy an existing order. All original order data remain unchanged. You can adopt
and edit the original order data. All order data can be edited. See section Copying
an order [} 56].
NOTICE
This function is also available in the user interface of the machine (e.g. TQS-HC-A) in
the Line Manager menu.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Orders.
3) Press the <Add> button.
ð The New order dialogue appears on the screen.
ð NOTICE! You can cancel entries at any time with the following button button:
NOTICE
This function is also available in the user interface of the machine (e.g. TQS-HC-A) in
the Line Manager menu.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Orders.
3) Select the order to be copied from the order list.
4) Press the <Copy> button.
ð The Copy order dialogue appears on the screen.
ð NOTICE! You can cancel entries at any time with the following button button:
ð If the Line Manager controls several machines, a separate tab is shown for
each production step (Serialisation, Aggregation level 1 etc.).
ð All original order data of all production steps are taken for the copied order.
ð All original order data can be edited.
5) Order name: Enter a new name for the copied order.
6) Priority: Select a priority for the copied order (optional).
7) Article: Accept the displayed article or assign an article to the copied order.
8) Select a production step (e.g. Serialisation).
10) Save the new order with the <Save order> button.
Æ A new order has been created.
NOTICE
This function is also available in the user interface of the machine (e.g. TQS-HC-A) in
the Line Manager menu.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Orders.
3) Select the order to be edited from the order list.
4) Press the <Edit> button.
ð The Edit order dialogue appears on the screen.
ð NOTICE! You can cancel entries at any time with the following button button:
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Orders.
3) Select the order to that you want to delete from the order list.
4) Press the <Delete> button.
5) Confirm the deletion.
Æ The order has been deleted.
NOTICE
In Test mode, the background of the user interface is orange-coloured.
An order can be tested before going into production. In Test mode, layout and
parameters can be tested before production is started.
NOTICE
Once an article has been assigned to an order, article data, layout and parameters
cannot be edited.
NOTICE
If your machine is equipped with a camera, check the optical system of the camera for
cleanliness before you start a test run or production. Clean the optical system with a
special cloth, if necessary.
NOTICE
In Test mode, the background of the user interface is orange-coloured.
NOTICE
This function is also available in the user interface of the machine (e.g. TQS-HC-A) in
the Line Manager menu.
NOTICE
In Test mode, the background of the user interface is orange-coloured.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
w The machine is in Test mode.
1) Log in as a user.
2) Select the menu sequence Article > Orders.
3) Press the <End> button.
ð NOTICE! An order in Test mode, order status Running (test mode) cannot be
interrupted. The <Interrupt> button stops and completes the Test mode.
ð NOTICE! Completing an order in Test mode does not change the order status
to Ended.
ð The order is stopped.
ð The background colour of the user interface switches to blue.
Æ Test mode is completed.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Orders.
3) Select the order to be started from the order list.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
w Production is stopped.
1) Log in as a user.
2) Select the menu sequence Article > Orders.
3) Press the <Interrupt> button.
ð The status of the order is Interrupted.
ð NOTICE! You can restart the interrupted order at any time.
Æ The order is interrupted.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
w An order is interrupted.
1) Log in as a user.
2) Select the menu sequence Article > Orders.
3) Press the <Start> button.
4) Follow the directions on the screen.
ð The status of the order is Running.
Æ An order is started.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
w An order is started.
1) Log in as a user.
2) Select the menu sequence Article > Orders.
3) Press the <End> button.
ð The status of the order is Ended.
Æ The order has been completed.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Article > Orders.
3) Select the order of which a report is to be generated.
4) Press the <Report> button.
ð The Available reports menu appears on the screen.
5) Select a representation from the list of available reports.
6) Save the generated report file or print the report.
Æ The report has been generated.
NOTICE
The displayed elements of the user interface depend on the configuration of the
machine. The elements of the user interface shown in these operating instructions may
differ from the elements of the user interface of your machine.
NOTICE
Execution of this function depends on which user level is enabled!
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the Statistics menu.
Æ The Statistics menu appears on the screen.
NOTICE
The Statistics menu shows all production steps. Inactive production steps are shown,
too.
Order:
Article:
Serialisation
New: 0
NOK: 0 Production
OK: 0
Aggregation level 1
New: 949 Article
NOK: 8
OK: 41
Aggregation level 4
New: 998
NOK: 0
OK: 2
NOTICE
The displayed elements of the user interface depend on the configuration of the
machine. The elements of the user interface shown in these operating instructions may
differ from the elements of the user interface of your machine.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Service > Components version.
Æ The Components version menu appears on the screen.
Order:
Article:
Component Version
Production
Runtime (QR) 3.5.0 (Build 21446)
Device Controller 1.14.0_LM
Database 16
Article
Coding device firmware V53.17.21Z
Statistics
Service
Settings
NOTICE
The components of the machine depend on the machine configuration.
Procedure:
w You have the required user rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Service > Backup.
Æ The Backup menu appears on the screen.
Order:
Article:
Backup
Production
Restore
Article
Statistics
Service
Settings
NOTICE
The data stored during the backup (e.g. backup of machine configuration or backup of
article data) depend on the selected user interface.
▪ When the user interface of the machine is selected (e.g. TQS-HC-A, TQS-SP etc.),
the configuration of the machine on which you are currently working is backuped.
▪ When the user interface of Line Manager (TQS-LM) is selected, a backup of the order
data and article data is created.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Service > Backup.
3) Press the <Backup> button.
4) The Start backup dialogue appears on the screen.
5) Save the backup locally on the machine.
- or -
Save the backup on an external drive. To save on an external drive, select the
Save on external drive check box.
6) Press the <Generate> button.
7) Select a storage location.
8) Press the <OK> button.
ð The backup is starting.
Æ The backup is created.
NOTICE
The data restored during the backup (e.g. machine configuration or article data)
depend on the selected user interface.
▪ When the user interface of the machine is selected (e.g. TQS-HC-A, TQS-SP etc.),
the configuration of the machine on which you are currently working is backuped.
▪ When the user interface of Line Manager (TQS-LM) is selected, a backup of the order
data and article data is created.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Service > Backup.
3) Press the <Restore> button.
4) The Start restoration dialogue appears on the screen.
5) Select a backup stored on the machine.
- or -
Select a backup stored on an external drive. Select the Load from external drive
check box if you want to select an external drive.
6) Press the <Generate> button.
7) Select the backup you want to restore.
8) Press the <OK> button.
ð The restoration starts.
Æ The backup has been restored.
Procedure:
w You have the required access rights.
w The TQS-LM user interface is active.
1) Log in as a user.
2) Select the menu sequence Service > Tools.
Æ The Tools menu appears on the screen.
Order: ConfigureFast
Article: Article-01
L3 Management
Production
Article
Statistics
Service
Settings
NOTICE
This area can only be accessed by the after-sales service.
NOTICE
Execution of this function depends on which user level is enabled!
Procedure:
1) Press the following symbol button to switch to the Audit trail messages menu:
5.7.2 Structure of the user interface in the Audit trail messages menu
The Audit trail messages menu shows only messages of the instance (e.g. TQS-LM) on
which you have called up the menu.
NOTICE
You can find a complete list of the messages of all instances in the Audit trail filter
menu (page [} 70]).
Filter (2)
With the filter options you filter messages in the information area by different types (Info,
Warning and Error).
NOTICE
Execution of this function depends on which user level is enabled!
Procedure:
1) Press the following symbol button to switch to the Audit trail filter menu:
5.7.3.2 Structure of the user interface in the Audit trail filter menu
UI element Function
Display of the current page number and the total page number
Designation Meaning
File name Enter a file name for the export file in this field.
Attach timestamp Add a time stamp to the file name of the export file.
File type Select a file type for the export file:
▪ CSV file
▪ PDF file
Print Print the export file as well.
Preview With this button, you generate a preview of the selected file
type.
Save on external drive Save the export file on an external drive.
Generate Start the export of the audit trail.
Cancel With this button, you cancel the Export Audit trail
messages dialogue. Settings are not stored.
Designation Meaning
Time Define a period of time to limit the audit trail messages.
Type Narrow down the audit trail messages by means of the type
of message.
Types are:
▪ Info
▪ Warning
▪ Error
▪ Security
Instance Filter the audit trail messages by a certain instance (such
as TQS-LM).
Source Filter the audit trail messages by a certain source (such as
Component).
User Filter the audit trail messages by a certain user level (such
as Level 3).
Message Filter the audit trail messages by a certain message.
Status Description
New ▪ Serial numbers which were not yet registered in the aggregation
process.
Fetched ▪ Parent serial numbers which were printed and read but have not an
aggregation relationship to the children serial numbers yet.
▪ Parent serial numbers which were manually reset to feed them back
into the aggregation process.
▪ 1:1 aggregation: Children serial numbers which were read but for which
an aggregation relationship to a parent serial number has not been
established yet.
OK ▪ Parent serial numbers with a successfully established aggregation
relationship to the children serial numbers.
▪ Parent serial numbers which were not booked out, deaggregated or
reset.
▪ Children serial numbers which were read but not produced by the
upstream machine, i.e. children serial numbers which are not the
parent serial numbers of the upstream machine.
NOK ▪ Parent serial numbers whose aggregation to child serial numbers could
not be established.
▪ Parent serial numbers which were booked out or deaggregated.
Actions
An serial number can be edited with the following actions:
Action Description
Book in The Book in function sets a serial number to the status OK.
The function Book in is allowed, if all of the following conditions are met:
▪ The serial number has the status NOK.
▪ The serial number is the parent of an aggregation (the serial number
has children).
Book out The Book out function sets a serial number to the status NOK.
The function Book out is allowed, if all of the following conditions are met:
▪ The serial number has the status OK.
▪ The serial number is not as a child in an aggregation (the serial number
is without a parent).
Reset The Reset function sets a serial number to the status Fetched.
The function Reset is allowed, if all of the following conditions are met:
▪ The serial number has the status NOK.
▪ The serial number is not the parent of an aggregation (the serial
number has no children).
Deaggregate The Deaggregate function sets the serial number to the status NOK and
dissolves the aggregation to the direct children.
The function Deaggregate is allowed, if all of the following conditions are
met:
▪ The serial number is not as a child in an aggregation (the serial number
is without a parent).
▪ The serial number is the parent of an aggregation (the serial number
has children).
Notes
NOTICE
Code grading and the resulting quality rating of the code with a TQS machine from
WIPOTEC-OCS GmbH is only an approximation to the ISO/IEC 15415 standard, since
stable framework conditions (e.g. lighting conditions, reflections etc.) cannot be met
during the production process with the machine.
A quality check that complies with standards has to be done with a verification system.
Decode Grade
Decode Grade checks the syntax of the code. A numeric value (4 or 0) is displayed for
each verification (value in brackets).
Modulation Grade
Modulation Grade defines the uniformity of reflections of light and dark modules of the
complete code. For a high quality, the ratio between them should be balanced.
Print Growth
Print Growth is the difference between the measured module size and the expected
module size. This value shows if there is an overprint or an underprint. This value
indicates problems with the printer.
▪ Overprint: Too much ink or laser too weak.
Fig. 21: Overprint
Fig. 22: Underprint
Decodability Grade
Decodability Grade shows how close the printed bars or the spaces are to their nominal
dimensions.
Defects Grade
Defects Grade describes ink spots in the quiet zone or in spaces that decrease the
readability of the code.
C.3 Typefaces
Available typefaces for packaging units:
Arial
is a popular sans-serif typeface.
Courier New
is a monospaced serif typeface once developed for typewriters and computers. Courier
New is a monospaced font, i.e. all letters and characters each occupy the same amount
of horizontal space.
OCR-B
"OCR" stands for "optical character recognition".
OCR-B a machine-readable typeface and the direct successor of OCR-A, which comes
from the USA.
OCR-B has a more refined basic grid and therefore, it looks, compared to OCR-A, much
more like a normal sans-serif typeface. In 1973, OCR-B has been accepted a worldwide
standard with ISO 1073-II.
OCR-B 75W
A font based on OCR-B.
OCR-B 75W has only 75% of the letter spacing of OCR-B.
"75" stands for 75% letter spacing.
"W" stands for "width".
Format Description
(N14) ▪ N = numeric character
▪ 14 = number of characters to be entered
A numeric value with 14 characters has to be entered into the data field.
(X..20) ▪ X = alphanumeric character
▪ ..20 = number of values that can be entered
An alphanumeric value with up to 20 characters can be entered into the
data field.
(**) If only the year (YY) and the month (MM) are entered, the characters for the day (DD)
are filled up with two zeros.
Notes
E.1 Units
The following units are used in this document.
Unit Description
m metre
mm millimetre
µm micrometre
nm nanometre
kg kilogram
g gram
mg milligram
h hour
min minute
s second
ms millisecond
kV kilovolt
V volt
mV millivolt
kVA kilovolt-ampere
kW kilowatt
W watt
mW milliwatt
kA kiloampere
a ampere
mA milliampere
Hz Hertz
Ω Ohm
V AC volts alternating current
V DC volts direct current
N newton
Nm newton metre
m/s metre per second
m/s2 metre per second squared
1/min revolution per min (rpm)
Unit Description
°C degree Celsius
°F degree Fahrenheit
l litre
ml millilitre
pl picolitre
fps frames per second
px pixel
MP megapixel
dpi dots per inch
lpi lines per inch
″ inch
pc/min pieces per minute
Nl/min standard litre per minute (slpm)
psi pound per square inch
dB(A) A-weighted decibel
° degree
E.2 Abbreviations
The following abbreviations are used in this document:
Abbreviation Description
n/a not available
SN Serial number
OK Accepted (ok)
NOK Rejected (not ok)
DK Print head
RTPC Real Time Process Controller
AI Application Identifier
MVG Mark & Verify Group
MLG Multi Line Gateway
DC DeviceController
LM Line Manager
Notes
Application Identifier
Application identifier define how data content is
encoded. They are valid all over the world and
defined in ISO 15418.
ECC 200
ECC means "error correction code". The
number states the extent to which the data is
stored redundantly in the code.
GTIN
(Global Trade Item Number) An identifier that
can be used to uniquely identify trade items all
around the world. GTIN is administered by
GS1. GTIN is an collective term for the code
schemes of the barcodes with EAN (European
Article Number; predecessor of GTIN), code of
UCC (Uniform Code Council; predecessor of
GS1) or EPC (Electronic Product Code).
Notes
A C
Access authorisations 21 Caution symbols 9
Application identifier 85 ConfigureFast 13, 47
Article 33, 50
copy 39 D
create 39
Data field 33, 36
delete 47
edit 46
Starting ConfigureFast 49
F
Article management 13 Flag 32
B L
Button Layout 33, 47
Additional data 32
Book in 32, 74 O
Book out 31, 74
Deaggregation 31, 74 Order
Edit user 17 add 55
Flags 32 Complete test mode 59
Reprint label 32 copy 56
Reset 32, 74 create 55
Sample 32 Definition 50
SN History 32 delete 58
SN input 30 edit 57
Button (article) Properties 50
<ConfigureFast> 35 Start test mode 59
<Copy> 35 test 58
<Cut out> 35 Order management 13
<Delete> 35 Order status 51
<Edit> 35
<Insert> 35 P
<New folder> 35 Parameter 33, 47
<Start test run> 48 Production step 36, 57
<Stop test run> 48
Button (order)
R
<Add> 53
<Complete> 53 Report 50, 61
<Copy> 53
<Delete> 53 S
<Edit> 53
Safety instructions 9
<Export> 53
<Import> 53
<Interrupt> 53
T
<Report> 53 Test mode 13, 59
<Start> 53 Global 14
<Test> 53 Local 14
U
User interface 25