Professional Documents
Culture Documents
Evaluation of Organic Coatings With Electrochemical Impedance Spectros
Evaluation of Organic Coatings With Electrochemical Impedance Spectros
Part 1 of this series (August 2004 JCT ASTM (D01.27.32) and ISO useful to think of the frequency as a
CoatingsTech, page 46) described Elec- (TC35/SC9/WG29) will publish a camera shutter that can be very fast
trochemical Impedance Spectroscopy Standard Practice for Electrochemical (high frequency) for fast reactions and
(EIS) in general terms. In Part 2, the fo- Impedance Spectroscopy (EIS) on High very slow (low frequency) for slow reac-
cus is on painted metal substrates and Impedance Coated Samples in late tions. This is the technical feature that
how their specific characteristics affect 2004. This Standard will provide guide- allows EIS to gather so much informa-
the EIS measurement and interpretation. lines for the collection of EIS data from tion on an electrochemical reaction in
Part 3 will address experimental protocols high impedance samples. It will include one experiment. And this is why EIS is
using EIS to test the performance of paints. round robin results on high impedance more useful for coatings than DC elec-
dummy cells, which simulate a coated trochemical techniques.
metal. As was said in Part 1, EIS can quanti-
WHAT CAN EIS TELL US tatively measure both resistances and
ABOUT PAINTS? capacitances in the electrochemical cell.
AN ELECTROCHEMICAL A resistance corresponds to electron-
EIS can generate quantitative data that DESCRIPTION OF AN transfer reactions such as corrosion.
relates to the quality of a coating on a The capacitance of a metal electrode in
metal substrate. EIS is a very sensitive
ORGANIC COATING ON A contact with an electrolyte is important
detector of the condition of a coated METAL SUBSTRATE information for any electrochemical
metal, so the EIS response can indicate system. For organic coatings, the capaci-
changes in the coating long before any Electrochemical techniques are typically tance measurement is particularly re-
visible damage occurs. EIS is not an ab- used on conductive materials such as vealing. As the organic coating deterio-
solute measurement. An EIS spectrum metals, batteries, etc. Applying an elec- rates with time during exposure to an
only tells us something when we com- trochemical technique to a painted electrolyte, EIS can track changes in the
pare it to another EIS spectrum. Any ex- sample, which is inherently nonconduc- capacitance of the coating. The capaci-
periment designed to measure coating tive, is somewhat non-intuitive. tance will change as the coating swells
quality must include a mechanism to However, when you consider that elec- or absorbs water, for example. In addi-
stress the coating and induce its failure. trochemistry is very commonly used to tion, we can measure changes in the
By making periodic EIS measurements study corrosion of metals and that porosity of the coating. EIS can also si-
during the stress process, a rate of coat- paints are employed to control corro- multaneously monitor the rate of corro-
ing failure can be estimated. EIS is a sion on metals in industrial and marine sion of the metallic substrate which
nondestructive measurement, so we can environments, then you can begin to generally increases as the protective
use EIS to track the condition of a imagine some interesting possibilities. coating fails, allowing the electrolyte to
coated metal sample as it changes. In Why is EIS so useful for paints? It is contact the substrate.
most cases, it is possible to identify the useful because using EIS to characterize To quantify these physical and chem-
cause of coating failure. a painted metal substrate simultane- ical processes with EIS, we need an ap-
In almost every experiment, the ously measures two phenomena: (1) propriate equivalent circuit. Even more
coated metal is exposed to an elec- the deterioration of the organic coating frightening, we need to actually start
trolyte, a solution chosen to either sim- caused by exposure to an electrolyte thinking of the coated sample as a col-
ulate a specific environment or to con- and (2) the increase in corrosion rate of lection of electrical elements. As noted
duct a standardized test (ASTM B 117, the underlying substrate due to the de- in Part 1, each element of the equiva-
for example). In almost all cases, the terioration of the coating and subse- lent circuit should model a specific
electrolyte contains dissolved salts so it quent attack by the electrolyte. function of the sample. The equivalent
is nicely suited for electrochemical ex- In EIS, an AC voltage of varying fre- circuit that is most commonly used to
periments. quency is applied to the sample. It is describe an organic coating on a metal-
*734 Louis Dr., Warminster, PA 18974; Voice: 215.682.9330; Fax: 215.682.9331; Email: brodgers@gamry.com.
lic substrate is shown in Figure 1. Not ized because it is electrode area depend-
surprisingly, this equivalent circuit is ent. Capacitive Drift of Eoc
more complex than the Randles cell
from Part 1. Each of the circuit ele- CDL: DOUBLE LAYER CAPACITANCE—The DC potential control is always
ments describes a “portion” of the sam- coating is not the only “structural” fea- used with impedance measure-
ple that is in contact with an electrolyte. ture of the sample that gives rise to a ca- ments to control the electrochemi-
In Figure 1, the equivalent circuit is pacitance. There is a charge on the cal reactions at the surface of the
overlaid on a schematic of a coated metal electrode and a charge in the elec- electrode while performing the im-
metal substrate. trolyte that are separated by the metal- pedance measurement. The DC
electrolyte interface. Since this interface potential applied during an EIS
RU: UNCOMPENSATED RESISTANCE—The is commonly known as the “double measurement on a coating is al-
resistance of the electrolyte between the layer” in electrochemical theory, the ca- most always the open-circuit po-
working electrode and reference elec- pacitance is called the Double Layer tential. For a coated metal sample
trode. For studies of organic coatings, Capacitance and abbreviated Cdl. The that is in excellent condition, it is
the electrolyte is very conductive, so Ru value of Cdl is usually in the range of difficult to obtain a stable value of
is usually very low (1-50 ohms) and 10–40 µF/cm2. This capacitance is much the open-circuit potential. The
can be ignored. higher than Ccoating (~ 1 nF/ cm2, or nonelectroactive nature of the
10–9 F/cm2), so the Cdl of even a small coatings causes the sample to be-
CCOATING: COATING CAPACITANCE—The
holiday will be apparent in the EIS re- have like a capacitor, for which an
capacitance of the organic coating is an
sponse. A scratch or holiday that ex- open-circuit potential is undefined.
important parameter to measure during
poses only 0.005% of the total sample
coating failure. Because most coatings The electrometer that is built
area to the electrolyte has the same ca-
are relatively thick, the coating capaci- into a potentiostat measures the
pacitance (20 µF * 0.005% ) as the en-
tance tends to be rather low—in the voltage of the sample. The elec-
tire intact area of the coating (1 nF). A
range of 1 nF/cm2. The physical and trometer is a very high impedance
coating that is adhering strongly to the
chemical properties of the coating that device. The ideal electrometer has
metal surface does not allow metal-elec-
affect the capacitance are: a zero input current, but a real-
trolyte contact, so Cdl can sometimes
be related to delamination of the coat- world electrometer is not so perfect
Ccoating = (ε)(εo)(A)/t (1)
ing. Cdl must be normalized because it and exhibits an input current of
where ε is the dielectric constant of the is electrode area dependent. several tens of picoamps. This low
coating, εo is 8.85 x 10–14 Farads/cm, A current is applied to the sample’s
The two circuit elements that ini- capacitive coating and charges the
is the area (cm2), and t is the thickness
tially dominate the impedance are the capacitor. The result is an appar-
(cm).
Coating Capacitance and the Pore ent open-circuit potential that
The capacitance is related to the
Resistance. The capacitance of a typical steadily increases until it reaches
magnitude of the impedance (|Z|) by
undamaged coating with good barrier the limit of the potentiostat (8–30
|Z| = 1 / (2πfCcoating) (2) properties is about 1 nF/cm2. From volts).
equation (2), the impedance of 1 cm2
where f is the frequency of the applied of this coating at 1 Hz is about 109 To circumvent this problem, the
AC voltage. ohms and increases at lower frequen- EIS experiment on good intact
cies. The Pore Resistance of this coating coatings should be performed at
RPORE: PORE RESISTANCE—The resist- the open-circuit voltage of the
ance of the coating changes during ex- is exceedingly high (>1012 ohm), so that
the sample behaves as a near-perfect ca- bare, uncoated substrate in the
posure due to the penetration of elec- electrolyte. The open-circuit volt-
trolyte into the micropores of the pacitor. The impedance is high because
there is no low impedance path through age of the substrate should be
coating. Upon immersion, the Pore measured in the electrolyte in a
Resistance can be very high (>1010 ohm) the sample.
separate experiment. The value of
and usually decreases with time of ex- Finally, the equivalent circuit in the open-circuit potential is then
posure to the electrolyte. However, it is Figure 1 is for the general case. For a used during the EIS measurement
not unusual for Rpore to increase after coating that is under attack by an elec- and specified “versus the reference
long exposure times; the increase is trolyte, the values of the circuit ele- electrode.” The open-circuit poten-
commonly attributed to corrosion ments will change (sometimes dramati- tial of most common metals is be-
products from the metal substrate cally) as attack proceeds, which leads to tween –1.0 and 0.5 volts.
blocking the pores. changes in the EIS response.
As the coating deteriorates
RP: POLARIZATION RESISTANCE—The upon exposure to the electrolyte,
corrosion rate of the metal substrate be- the sample will assume more resis-
neath the coating is described by the
ELECTROCHEMICAL tive characteristics. This condition
Polarization Resistance. For a metal in INSTRUMENTATION FOR EIS can be recognized by a more sta-
the absence of a coating, the corrosion ble value for the open-circuit po-
rate can be determined from the
OF COATINGS tential. When this occurs, the DC
Polarization Resistance. The Polariza- Because of the nonconductive nature potential during the EIS measure-
tion Resistance is inversely proportional of an organic coating, coated metal ment may be defined with respect
to the corrosion rate. A typical samples typically exhibit very high im- to the stable open-circuit potential
Polarization Resistance for a bare metal pedances. The barrier properties of a for convenience.
is 5000 ohm-cm2. Rp must be normal- coating prohibit contact between the
Figure 3—Degradation of an organic coating on a metal substrate. Equivalent circuit, Bode plot, and Nyquist plot for the five stages of coating
failure.