Accessories (Donghae)

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ACCESSORIES (DongHae)

D9NGHAE
-:
HEADOFFICE:
Yeomgok-rq Seo-Gu, Incheon-City, Korea
57,
tilDusrRlEs co., LTD. TEL:(032)581 -0735-6 FAX:(032)58 1 -0734

September 30, 2015

To Whom It My Concern

we DoNGHAE INDUSTRIAL co., LTD. s7, yeomgok-ro, seo-Gu, Incheon-City, Korea


hereby certify that the materiaf which have been supplied for PT. PLN (persero) Unit
Induk Pembangunan V No. 0013.Pll133rurc VPO1,4 dated October 08,20'!.4, and will be
used to Pekerjaan Pembangunan GI 150 kV Rajapaksi are produced by our Donghae
Factory in Korea.

Yours Faithfully

PresidenU young-Soq
Dong Hae Indust
DONG HAE
-:7
HEADOFFICE:
57, Yeomgok-ro, Seo-Gu, Incheon-Ciry Korea
il{DUSTRIES CO., LTD. TEL:(032)581 -0735 -6 FAX:(032)581 -0734

September 30, 2015

To Whom It My Concern

we DoNGHAE INDUSTRIAL co., LTD.57, yeomgok-ro, seo-Gu, hrcheon-City, Korea


hereby certify that the commodity as under-mentioned has been newly produced in our
factory in futl accordance with the requirements and specification of the Contract.

Description of goods :

Pekerjaan Pembangunan GI 150 kV Rajapaksi

Quantity : 6'L set Accessories for single suspension string set L20 kN
30 set Accessories for single Tension string set 120 i<IrI
108 set Accessories for Double Tension stri.g set 120 kN

Manufacturer : DONGHAE INDUSTRIAL CO., LTD _ Korea

Yours Faithfully

PresidenU youlrg-So
Dong Ilae Industri
D9NGHAE
-==
HEAD OFFICE:
Yeomgok-rq Seo-Gu, Incheon-City, Korea
57,
tilDusTRtEs Go., tTD. TELd032)581 -073s -6 FAX:(032)581 -0734

September 30, 2015

To Whom It My Concern

we DoNGFIAE INDUSTRIAL Co., LTD. sr, yeomgok-ro, Seo-Gu, Lrcheon-City, Korea


hereby certify that ihe material for Pekerjaan Pembangunan GI 150 kV Rajapaksi we
guarantee the commodity as supptied under the project, L2 Months from date of
energizing or L8 months after first taking over certificate, whic-hever comes earlier.

Yours Faithfully

PresidenU young
Dong Hae Ind
INDU

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POWER
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Jl. Budhi Raya No. 41'Kemanggisan


Jakarta Barat 11480 - tNDONESIA
Tel. (+6221;533 0046
Fax.1+62211 533 0047
E-m ail : donghae.indus-tries@yahoo"co. id
Date : 03/09/2015

DONG HAE INDUSTRIES CO


QUALITY CONTROL DEPARTMENT
SHOP TEST REPORT N' 1189

This test report includes 9 pages

DONG HAE INOUSTRIES Co. : *297-13, Songlim0ong, Dong€u, Inchun4ity, Korea Tet.(032) 5g1.0735/6 Fax. (032) 581-0234

STRINGS AND FITTINGS SHOP TEST REPORT

Page 1
DONG HAE QUALITY CONTROL DEPARTMENT

SHOP TEST REPORT N'1189 Date : gtDgt2}li

Pages

GENERALITIES 3

ROUTINE TESTS CERTIFICATE 4

INSPECTION SAMPLE TESTS

PROCEDURE 5

SCOPE OF MATERIAL 6

BREAKDOWN OF COMPONENTS 7

MECHANICAL TESTS RESULTS I


GALVANIZING TESTS RESULTS I

APPENDIXES

Appendix I QA International Certificate

DONG HAE INDUSTRIES CO. : #297-13, Songlim0ong, Dong-Gu, Inchun4ity, Korea Tet.(032) S814735/6 Fax. (032) 5g1{734

STRINGS AND FITTTNGS SHOP TEST REPORT

Page 2
DONG HAE QUALIW GONTROL DEPARTMENT

SHOP TEST REPORT N" 1189 Date : 3tOgt2OlS

GENERALITIES

CUSTOMER PT PLN (PERSERO) UNIT INDUK PEIJIBANGUNAN V

PROJECT PEMBANGUNAN GI 150 KVRAJAPAKSI


INDONESIA

Place of lnspection : DONG HAE LABORATORY

Document for Inspection : CLTENT SPECIF|CAT|ONS


APPROVED DRAWINGS
DONG HAE QAP 2OO78]ND.A.

Sample Tests All tests were performed as per procedures and


specifications and have been found satisfactory

Test witnessed by :

DONG HAE

Y.S. LIM

DONG HAE INDUSTRIES CO. : tr297-13, Songlim0ong, DongGu, Inchun€ity, Korea Tel.(032) 581{735/6 Fax. (032) 581{)734

STRINGS AND FITTINGS SHOP TEST REPORT

Page 3
DONG HAE QUALITY CONTROL DEPARTMENT

SHOP TEST REPORT N" 1189 Date : 3t09t2015

ROUTINE TESTS CERTIFICATE

ROUTINE CONTROL RESULTS


Samplings on part lots during manufacture and performed to every fitting of the types
to which they are applicable according to our QAP 20078 IND.A.

1. Gontrols of Dimensions and Aspect

Verifications of dimensions and aspect performed on part Lots are conforming with
manufacturing drawings.

2. Galvanizing Control

Zinc coating thickness measurements performed during manufacture are satisfactory


and comply with BS 729.

3. Mechanical Strength Control

Routine Mechanical Breaking load controls performed have given satisfactory results.

The Head of the Test Laboratory: Y.S. LIM

DONG HAE fNDUSTRIES CO. : #297-13, Songlim0ong, Dong€u, Inchun4ity, Korea Tel.(032) 581{735/6 Fax. (032) 581-0734

STRINGS AND FITTINGS SHOP TEST REPORT

Page 4
DONG HAE QUALIW CONTROL DEPARTMENT

SHOP TEST REPORT N'1189 Date : 310912015

]NSPECTION SAMPLE TESTS : PROGEDURE

1 ASSEMBLING TEST OF COMPLETE STRING


Visual and dimension measurements. Insulator units are provided by the customer.
One sample of each string will be assembled to r.,erify the overall dimensions, the presence of
component and the compatibilitry between them.

2 SAMPLING RULES
The samples are selected at random from fittings which are presented for inspection and whicl
passed the appropriate routine test. The purchaser has the right to make the selection.
p : number of samples or the nearest whole number greater than p.
p=4 ( onty non-destructive sample f when n < 100
p=4 when100<n<500
p=4+ 1,5n/1000 when500< n <20000
p = 19 + 0,75n/1000 when n > 20 000
The number of samples io be taken at random is shown in the scope of material for testing.

3 VERIFICATION OF DIMENSIONS OF COMPONENTS


The dimension and aspect of the samples is verified according to the relevant approved drawir
manufacturing drawings and eventually particular requirement of customer specifications.

4 MECHANICAL SAMPLE TEST


Inspection Mechanical Destructive test for safety elemerrt are performed on each lot.
Mechanical Test are performed on a 500 KN Hydraulic Pulling bench, equipped with a
"KlS 1 - BOFOR ELECTRONIK" Ioad guage and a recording apparatus.
MechanicalTest results are according to table hereafter.

5 GALVANIZING SAMPLE TEST


Verification of coating aspect, adherence, visual continuity and zinc thickness
are performed according to requirernents of BS 729
Zinc thickness measurement is performed by means of a magnetic thickness guage-
PERMASCOPE FISHER - M 11 Type, fitted with a - cAB 1 - 3 probe.
Zinc thickness Tests results are according to table hereafter.

6 PACKING & MARKING


Verification of Packing & Marking according to our QAP 20078 IND.A
and particular requirements of customer specifications.

DONG HAE INDUSTRIES QO. : *297-13, Songlim-Dong, DongGu, Inchun-City, Korea Tel.(032) 581-0735/5 Fax. (032) 581{734

STRINGS AND FITTINGS SHOP TEST REPORT

Page 5
DONG HAE QUALITY CONTROL DEPARTMENT

SHOP TEST REPORT No 1189 Date : 310912015

INSPECTION SAMPLE TESTS : SCOPE OF MATERIAL

Item DESIGNATION Approved Drawing QUANTITY


No

1 ISHAoKLE M7B2O 1 000


2 BALL CLEVIS HR16CR 525
3 LSOCKET CLEVIS BSl6CCR 450
4 SOCKET TONGUE BS16CT 50 350
5 BALL EYE oR16CO 400
6 TWISTED DOUBLE CLEVIS CAl2OFB 455
7 TWISTED CLEVIS TONGUE cA210M 85
8 DEAD END CLAMP DHC. DAE - 240 450
& JUMPER TERMINAL
9 SUSPENSION CLAMP DHC.SCCP - 400 450
10 SUSPENSION OPGWASTO PAGS1325 125
1'l ARMOUR ROD ASTO PAD-OPGWASTO 145
12 ARMOUR ROD 240140 DHC.PAD-ACSR 240 800
13 SUSPENSION CLAMP GSW 55 DHC-SSC.GSW 55 160
14 DEAD END CLAMP DHC-DEA:GSW 55 200
15 VIBRATION DAMPER ACSR DHC-SBD-240 1600
16 VIBRATION DAMPER GSW 55 DHC-SBD-55 492
17 VIBRATION DAMPER OPGW ASTO DHC-SBD.AS7O 492
18 JOINTING ACSR JS-240 600
19 JOINTING GSW 55 JS.55 170
20 REPAIR SLEEVE 24OI4O RS-240 320

STRINGS AND FITTINGS SHOP TEST REPORT

Page 6
DONG HAE QUALITY CONTROL DEPARTMENT

SHOP TEST REPORT N'1189 Date : 310912015

INSPECTION SAMPLE TESTS : BREAKDOWN OF COMPONENT

Total DESIGNATION DONG HAE QUANTITY FOR TEST


Quantity CATALOGUE No Breaking Appearance Galvanizing
Load Test & Dimension: Test

48 lsTocKBRtDGE DAMPER 09 DAM ACSR 240.03 NA 4 4


I

35 IU BOLT E18 85 NA 4 4
46 M7B2O
lsnncxr-e
46 ARMOR-ROD FOR EARTHWIRE 14.AR GSW 55,03 NA 4 4

440 BALL CLEVIS HR16CR NA 4 4

310 SOCKET CLEVIS BSl6CCR NA 4 4

450 BALL EYE oR16CO NA 4 4

470 DEAD END COMPRESSION CLAMF DHC DAE-240 NA 4 4

470 JUMPER TERMINAL DHC DAE-240 NA 4 4

484 SUSPENSION CLAMP DHC SCC P-240 NA 4 4

1318 ARMOR-ROD 13 AR ACSR240.03 NA 4 4

DONG HAE INDUSTRIES CO. : #297-13, Songlim-Dong, Dong€u, InchunCity, Korea Tel.(032) 581-0735/6 Fax. (032) 581{734

STRINGS AND FITTINGS SHOP TEST REPORT

Page 7
DONG HAE QUALITY CONTROL DEPARTMENT

SHOP TEST REPORT N'1189 Date : 310912015

INSPECTION SAMPLE TESTS : MECHANICAL TESTS RESULTS

CATALOGUE No REQUIRED FAILING LOAD OBTAINED VALUES


KN KN

HR2OCR 120 135-143-144-138

BS2oCCR 120 185-177-172-'t78

oR20co 120 133-129-131

DONG HAE INDUSTRIES CO. : *f297.13, Songlim-Dong, Dong€u, Inchun4ity, Korea Tel.(032) 581-0735/6 Fax. (032) 5814734

STRINGS AND FITTINGS SHOP TEST REPORT

Page 8
DONG HAE QUALITY CONTROL DEPARTMENT

SHOP TEST REPORT N'1189 Date : 3/09/2015

INSPECTION SAfuIPLE TESTS : MECHANICAL TESTS RESULTS

CATALOGUE No REQUIRED FAILiNG LCAD OBTAINED VALUES


KN KN

HR16CR 120 135-',t43-144-138

BSl6CCR 120 185-177-172-178

oR16CO 120 133-129-131

DONG HAE fNDUSTRIES CO. : *297-13, Songlim-Dong, DongGu, Inchun4ity, Korea Tel.(032) 5814735/6 Fax. (032) 581-0734

STRINGS AND FITTINGS SHOP TEST REPORT

Page 8
DONG HAE QUALITY CONTROL DEPARTMENT

SHOP TEST REPORT N'1189 Date : 310912015

INSPECTION SAMPLE TESTS : GALVANIZING TESTS RESULTS

IRON AND STEEL: ACCEPTANCE CRITERIA : X > 70 -X > 85


THREADED PARTS: ACCEPTANCE CRITERIA : X > 43 -X > 54
X : Averaoe value.
uesrgnatlon X of 5 measurements prece Decision'
xllxzlxglx+lxs x6lxzlxa X A/NA

DHC-SBD-ACSR 240 199 205 132 219 189 A

E18 70 92 144 92 117 111 A

M7B2O 106 99 114 126 111 A

DHC SSCP-240 125 120 122 112 120 A

BSl6CCR 134 146 128 't17 131

oR16CO 145 122 114 145 132 A

HR16CR 149 162 150 154 154 A

DHC DAE.24O 142 148 150 143 147 A

DONG HAE INDUSTRIES CO. : *f297-13, Songlim{tong, Dong€u, Inchun€ity, Korea Tel.(032) 5814735/6 Fax. (032) 5Bl{734

STRINGS AND FITTTNGS SHOP TEST REPORT

Page g
DONG HAE QUALIW CONTROL DEPARTMENT

ISHOP TEST REPORT N'1189 Date : 3l0gl2015

QA INTERNATIONAL CERTIFICATE

APPENDD( I

DONG HAE f NDUSTRIES CO' : #297-13, Songlim-Dong, Dong€u, Inchun€ity, Korea Tet.(032) 58't 4735/6 Fax. (032) 581{234

STRINGS AND FITTINGS SHOP TEST REPORT

Page 10
ffiao ef G.agwrarron

:The Goveming tsoard of


Q.A. Inrernational Certification Limit ed
hereby grants to:

Deng Hae Industrial Co., Ltd.


' ,. ,.::,,' : ' R€tfsttation'No. : QAIC / KR / 10183 - A

1*ata4q cdlA fu Regtsqed Cotryny) the rigft eo be listed in the respea of


Dbeauy of Rcgiswed Companies in
the senicas liS a tfron only the ad&ws gwen
fuIaw. Tttosa sen'iccs shall be afiered by tln Rqisrcred Conpany
bclilr h awifutcwnh ilv quolity nougeuent Went b conplimcewilhlsO 9001:2N)8.

Approved Scope to uAich this Cenifieate rcfers.

I ltt$slgitqq-rqoenent @uctlon snd $eMcing of Accessory


forTnanrmission and Substrtion Line and Steel Stnrcture.
(Futb clr-rfcation regarding ftc Scope of this Certificale and &c applicabiliry of
ISO 9001:?008 rquircnenb rnay be obeined by consulting ttre orgrnisation)

Sigrpd fora$ on behalf ofthc Board

CHIEF E)(ECUTTVE
W SCHEME MANAGER

ct$fcrtslrcuctrtc:ihthseptenbu2014 - certillcateExplryDfie:l?thoctober20ts
Ihtc of Initief Rsgbtrrtion : &h Jawry 2002 - Re.ar!€Nsmetrt Date : ITth oaober 2016

Thic Ctrtificate of Registation is granted subject to the Regulations appmved by the Board.

AA INTEBI*IATIONAL
Q& InFfolriotel Ctidfcrdon LtA

ffiffi
Pudkry'Coun'
hrdq *ad,
Dedington
Unitcd Xingdom
DLI IGC
Tel: *H (0)13!5 38#l?t
F** +l,l (O)lS4l::f€09t0 ! ilr r:.ij ri;::f .1r j..l:tilior \id::i. :r:1t.::l.j

mqeicoul *a rtaliii) --: ;: :r\hr j I ii l!\$l :i:::r!!;: ;i;, jrr)l


ir:"J:._,.,..: ..1.'i..rJ..)' .: .,:

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