SBR - 6 MLD

1.
PROCESS CALCULATIONS FOR 6 MLD

SBR TYPE STP
Page 11
1 DESIGN BASIS FOR STP
S.No Particulars Units Value Remarks
1.1.1 For Intermediate Year

Actual flow m3/day 6000
MLD 6
m3/day 6000
Return Flow m3/day 180
Total flow m3/day 6180
m3/hr 257.5
m3/min 4.292
m3/sec 0.0716
1.1.2 Peak Flow

1 Peak Factor 2.5
2 Peak Flow cum/day 15180
3 cum/hr 632.5
4 cum/min 10.54
5 cum/sec 0.176
1.1.3 Invert Level

1 Reference Ground Level m 875
2 Invert Level of last Manhole m
3 Finished Ground Level m 875
1.1.4 Sewage Influent Parameters

1 BOD5 mg/l 250
2 COD mg/l 500
3 TSS mg/l 300
4 NH3-N mg/l 24
5 TKN mg/l 45
6 TP mg/l 8
1.1.8 Outlet Sewage Parameters
Page 12
1 DESIGN BASIS FOR STP
S.No Particulars Units Value Remarks
1 pH 6-8.5
2 mg/L 10
3 COD mg/L 50
4 TSS mg/L 10
5 NH3-N mg/L 2
6 TP mg/L 2
7 FC MPN/100 ml 100
Page 13
2.1 DESIGN FOR STILLING CHAMBER
S.No Particulars Value Units
Stilling chamber
Flow = 632.5 m3/hr
= 0.176 m3/sec
Detention time in stilling chamber DT = 30 Sec
Calculated Volume V=Flow*DT = 5.28 m3

Assume Side water depth SWD = 1.4 m
Free Board FB = 0.5 m
Area of Chamber A=V/SWD = 3.78 m2
Length to width ratio L:B = 1
Width of Chamber W = 2 m
Length of Chamber L = 1.9 m
Total Depth D = 1.9 m
Page 14
2.2 DESIGN FOR MECHANICAL FINE SCREEN
Mechanical Fine Screen Chamber
Flow = 632.5 m3/hr
= 0.176 m3/sec
Velocity of flow through screen v1 = 0.9 m/sec
(Assume between 0.6-1.2 m/s)
Area of flow through screen As=Flow/v1 = 0.2 m2
Side water depth SWD = 0.7 m
Free board FB = 0.5 m
Total width of clear opening
Wo=As/SWD = 0.29 m
Cleas space between bars Cs = 6 mm
Number of clear spaces Nc=Wo/Cs = 49 Nos
Number of Bars Nb=Nc-1 = 48 Nos
Width of each bars Wb = 2 mm
Width of screen Ws=(Nc*Cs)+(Nb*Wb)
= 0.39
Say = 0.4
Additional width Wa = 0.3
Width of screen chamber W = 0.7
Velocity of sewage in channel v2=Flow/(SWD*W)

v2 = 0.36 m/s
Velocity through screen if no clogs v11 = 0.9 m/s
Velocity through screen if 50% clogs v12 = 1.8 m/s
Head loss calculations H=0.0728*(v1^2-v2^2)
Head loss if no clog H1 = 0.05 m
Head loss if 50% clog H2 = 0.24 m
< 0.3 m
OK
Length of screen chamber
Angle of inclination a = 50
Total depth D = 1.2 m
Minimum length required L1=D*tan(a) = 1.5 m
Length upstream channel L2=3*W = 2.1 m
(2 times width of Screen chamber)
Length downstream channel L2=3*W = 2.1 m
Total length of screen chamber L=L1+L2+L3 = 5.7 m
Say = 6.0 m
Width of Screen chamber W = 0.7 m
Page 15
2.2 DESIGN FOR MECHANICAL FINE SCREEN
Depth of screen chamber D = 1.2 m
Page 16
2.3 DESIGN FOR MANUAL FINE SCREEN
1.2.1 Manual Fine Screen Chamber
Flow = 632.5 m3/hr
= 0.176 m3/sec
Velocity of flow through screen v1 = 0.9 m/sec
(Assume between 0.6-1.2 m/s)
Area of flow through screen As=Flow/v1 = 0.2 m2
Side water depth SWD = 0.7 m
Total width of clear opening
Wo=As/SWD = 0.29 m
Cleas space between bars Cs = 10 mm
Number of clear spaces Nc=Wo/Cs = 29 Nos
Number of Bars Nb=Nc-1 = 28 Nos
Width of each bars Wb = 9 mm
Width of screen Ws=(Nc*Cs)+(Nb*Wb)
= 0.542
Say = 0.7
Additional width Wa = 0
Width of screen chamber W = 0.7
Velocity of sewage in channel v2=Flow/(SWD*W)

v2 = 0.36 m/s
Velocity through screen if no clogs v11 = 0.9 m/s
Velocity through screen if 50% clogs v12 = 1.8 m/s
Head loss calculations H=0.0728*(v1^2-v2^2)
Head loss if no clog H1 = 0.05 m
Head loss if 50% clog H2 = 0.24 m
< 0.3 m
OK
Length of screen chamber
Angle of inclination a = 50
Minimum length required L1=D*tan(a) = 1.5 m
Length upstream channel L2=3*W = 2.1 m
Length downstream channel L2=3*W = 2.1 m
Total length of screen chamber L=L1+L2+L3 = 5.7 m
Say = 6 m
Width of Screen chamber W = 0.7 m
Page 17
2.3 DESIGN FOR MANUAL FINE SCREEN
Depth of screen chamber D = 1.2 m
Page 18
2.4 DESIGN FOR GRIT CHAMBER
1.2.1 Grit Chamber
Total flow = 632.5m3/hr
= 0.176m3/sec
Number of Working units = 1Nos
Number of Standby units = 0Nos
Flow = 632.5m3/hr
Q = 0.176m3/sec
Kinematic viscocity of sewage at 15C v = 0.00000114 m2/sec
Diameter of settling particle d = 0.15 mm
Specific gravity of particle S = 2.65
To calculate settling velocity of particle

In stokes regime for Reynolds number <0.3
Vs=g*(S-
Settling velociy of particle 1)*d2/18v = 0.018 m/sec
accelation due to gravity g = 9.81 m/sec2
Reynolds Number Re=d*Vs/v = 2.37

> 0.3
Transistion region (0.3<Re<1000)

Settling velocity vs={0.707*(S-1)*dp^1.6 * v^-0.6}^0.714
vs = 0.0168 m/s
Reynolds number Rep = 2.21

OK
Grit removal efficiency η = 1-[1+nvs/(Q/A)]^(1/n)
η : Desired efficiency of removal of grit particle

Q/A:Design surface over flow rate applicable for grit chamber to be designed
n : An index which is a measured the basin performance.
n = 0.125
Say efficiency η = 0.75
Calculate Q/A Q/A={(nvs)/((1-η)^n -1))

Q/A = 0.0111 m/s
m3/m2/
960 day
Page 19
2.4 DESIGN FOR GRIT CHAMBER
Surface area of grit chamber A=Q/(Q/A) = 15.82 m2
Assume Detention time in grit chamber
DT = 60 sec
Volume of grit chamber V=DT*Q = 10.56 m3
Active water depth required SWD = 0.67 m
Say 1 m
Square grit chamber
Length of grit chamber L = 4 m
Width of grit chamber W = 4 m
Tota depth D = 1.5 m
Influent & Effluent channel for grit chamber

Velocity of flow in channel v (assume) = 0.6 m/sec
C/s area of channel A=Q/v = 0.3 m2
Side water depth in channel SWDc = 0.5 m
Width of channel Wc = 0.60 m
Say = 0.6 m
Page 20
2.5 DESIGNFOR PARSHALL FLUME
1.2.1 Parshall Flume
Flow = 632.5 m3/hr
Q = 0.176 m3/sec
Peak flow (Q max) Q = 15.2 MLD
Source: CPHEEO Manual Parshall Flume
For 5-30 MLD Peak flow
CPHEEO W = 150 mm
CPHEEO A = 610 mm
B=1.5*Qmax^(1/3) = 841 mm
Value of B from CPHEEO = 600 mm
Considered B to be not less than CPHEEO value
Therefore B = 841 mm
C = 315 mm
Value of D from CPHEEO = 391 mm
From CPHEEO Data D/B = 0.65
For same D/B ratio D = 549 mm
F = 300 mm
G = 600 mm
K = 75 mm
Z = 113 mm
Depth of flow at upstream

D+Z=1.1Ha
Ha = 602 mm
Depth of flow at down stream Hd=0.7Ha = 422 mm
Velcoity in channel v = 0.6 m/s

Cross sectional Area A=Q/v = 0.3 m2
Width of channel Wc = 0.72 m
Say 0.6 m
Minimum Length of channel L1=B+F+G = 1.7 m
Additional length for upstream & down streamn
(4 times width of channel)
L2=4*Wc = 2.4 m
Total length of channel L=L1+L2 = 4.1 m
Page 21
2.5 DESIGNFOR PARSHALL FLUME
Say = 6.0 m
Width of Channel W = 0.6 m
Total depth of channel D = 1.10 m
Free Board 0.5m Say 1.1 m
Page 22
2.6 DESIGN FOR DIVISION BOX
1.2.1 Division Box
Flow = 632.5 m3/hr
= 0.176 m3/sec
Detention time DT = 10 Sec

Length to width ratio L:B = 3
Width of Chamber W = 1.1 m
Length of Chamber L = 3.2 m
Total Depth D = 1 m
Channel
Velocity in Channel v = 0.6 m/sec
Side Water depth SWD = 0.5 m
Cross section area A = 0.3 m2
Width of Channel W = 0.6 m
Page 23
2.7 DESIGN FOR SBR
1.2.1 SBR Basin
Total volume of sewage treated Vf = 6180 m3/day
Fill & Aeration Phase At = 2 Hrs

Settling Phase St = 0.5 Hrs
Decanting Phase Dt = 1.5 Hrs
Total Cycle time Ct = 4 Hrs
Number of cycles per day per basin Cy=24/Ct = 6 nos

Hours of aeration time/day/basin H_A=AtCy = 12 Hrs
Number of basins receiving flow simultaneously = 1 Nos
Number of basins aerating simultaneously = 1 Nos
Number of decanting simultaneously = 1 Nos
Basin Sizing
Volume of sewage treated Vf = 6180 m3/day
BOD in influent BOD_i = 250 mg/l
MLSS MLSS = 3800 mg/l
MLVSS/MLSS MLVSS = 0.7
MLVSS = 2660 mg/l
F/M F/M = 0.115

Volume of aeration basins
Vt = (Vf*BODi)/(F/M*MLVSS) = 5051.0 m3
Top water level/ SWD of basin SWD = 5.5 m

Number of basins Nb = 2 Nos
Fill Volume & Basin Requirement

Flow per basin (Avg flow*2) = 515 m3/hr
Number of basins received flow simultaneously = 1 Nos
Flow per basin = 515 m3/hr
Fill/ Aeraation time = 2 hrs
Page 24
2.7 DESIGN FOR SBR
Fill volume per basin = 1030 m3
Decant depth conssiderd = 2.2 m
Area of basin = 468.18 m2

Length of basin provided = 26 m
Width of basin required = 18.0 m
Say = 18 m
Length of basin = 26 m
Width of basin = 18 m
Total Depth of basin SWD+FB = 6
Active Volume of basin Va = 2574 m3

Number of basin Nb = 2 Nos
Total active volume of basin Vta = 5148 m3
CHECK if Vta>Vt = OK
Hydrualic retention time = 20 Hrs
Pre-React Zone
Recirulation ratio R = 25%
Feed flow to each basin Qf = 258 m3/hr
Recirculation flow required Qr = 64.5 m3/hr
provided = 65 m3/hr
Flow rate through each basin Q=Qf+Qr = 322.5 m3/hr
HRT provided = 60 min
Volume of selector basin Vs = 322.5 m3
Number of compartments provided Nc = 4 Nos
SWD = 5.5 m
Length provided = 18 m
Width of selector basin = 3.3 m
Oxygen requirement calcualtions

Volume of Sewage treated = 6180 m3/day
Kg required per kg of BOD = 1.2 Kg/Kg
Inlet BOD5 = 250 mg/l
Oulet BOD5 = 10 mg/l
BOD removed per day = 240 mg/l
Kg BOD load per day = 1483.2 Kg/day
Page 25
2.7 DESIGN FOR SBR
Kg O2 reqd for BOD removal = 1779.84 Kg/day
Inlet TKN = 45 mg/l
Outlet ammonical nitrogen = 2 mg/l
Nitrogen assimilated during BOD removal = 12 mg/l
Ammonical nitrogen removed = 31 mg/l
Kg of ammonical nitrogen removed in a day = 191.58 Kg/day
Kg O2 required per kg of NH3N = 4.6 Kg/Kg
Kg O2 reqd for NH3N removal = 881.27 Kg/day
NO3-N generated assuming 75% nitrification of NH3-N
= 143.69 Kg/day
Outlet NO3-N = 5 mg/l
Outlet NO3-N per day = 30.90 Kg/day
NO3-N denitrified = 112.79 Kg/day
O2 credit during de-nitrification of NO3-N = 2.86 Kg/Kg
O2 credit available during de-nitrification = 90%
O2 relesed during denitrifcation = 290.31 Kg/day
Total Kg of oxygen required = 2370.80 Kg/day
Air requirement
Total actual oxygen requirement AOR = 2370.80 Kg/day
Oxygen required under standard conditions (SOR)
T Temperature of waste water = 25 C

Csw solubility of oxygen at 20C = 9.08 mg/l
C'sw Solutility of oxygen in tap water at field temperature
Oxygen concentartion in clean water at 0 level

= 8.4 mg/l
g Accelaraton due to gravity = 9.81 m/s2
Kg/Kg-
M Molecular weight of air = 28.97 mole
Zb Elevation = 875 m
Nm/Kg.
R Universal gas constanat = 8314 mol.K
T = 298.15 K
Page 26
2.7 DESIGN FOR SBR
Pa atomspheric pressure at 0 level = 10.33 mWc

Patm atomspheric pressure at zb level = 9.34 mWc
Top water level in Basin = 5.5 m

Bottom water in basin SWD-Decant depth
= 3.3 m
Average aeartion depth in basin = 4.4 m
Height at which diffuser kept = 0.25 m
Effective aeration depth = 4.15 m
Pd Pressure at the depth of air relesae = 13.49

Pd = Patm+Effective water depth
Ot Percentage of Oxygen leaving tank = 19 %
C'sw Solutility of oxygen in tap water at field temperature

= 9 mg/l
C DO to maintain in basin = 2 mg/l
oxygen transfer correction factor = 0.65
Salinity surface tension correction factor = 0.95
f fouling factor = 0.9
SOR = 4990 Kg/day
SOTR per basin = 2495 Kg/day
Aertion hours = 12 Hrs
SOTR per hour = 207.92 Kg/hr
Effective aeration depth = 4.15 m
SOTE for effective depth per m = 6.25 %/m
SOTE for effective depth = 25.94 %
Fraction of O2 in air = 23.18 %
Density of air at 0C &1 atm = 1.293 Kg/m3
Air required per basin = 2675 Nm3/hr
Number of working blowers per basin = 2 Nos

Capacity of air blowers required = 1337.5 Nm3/hr
Page 27
2.7 DESIGN FOR SBR
Say = 1400 Nm3/hr
Standby Blowers = 1 Nos
Sludge Generation
Biological sludge production
Kg/Kg
BOD
Specific sludge yield = 0.85 removal
Total BOD removed = 1483.2 Kg/day
Sludge generated = 1260.72 kg/day
Chemical sludge generation for P removal

Flow = 6180 m3/day
Influent Phophorous = 8 mg/l
Effluent Phosphorus = 2 mg/l
Net removal load of P NPr = 37.08 kg/day

Phosphorous assimilation in biomass = 2.5 %
BOD removal = 1483.2 kg/day
Phosphorous removal actual AP_r = 37.08 kg/day
Phosphorus remaining to be removed = 0 kg/day
No Chemical Sludge
Total Sludge Generated = 1260.72 Kg/day

Number of basin = 2 Nos
Sludge wasted per basin = 630.36 Kg/day
Number of cycles per day per basin = 6 Nos

Kg/day/
sludge to be wasted per cycle per basin = 105.06 basin
Sludge consistency in waste sludge = 0.8 %
specific gravity of sludge = 1.05

m3/cycl
Volume of sludge wasted per cycle per basin = 12.51 e/basin
Pump running time to remove waste sludge = 10 min
Capacity of pump required = 76 m3/hr
Page 28
2.7 DESIGN FOR SBR
Say = 80 m3/hr
Total Sludge waste in day = 150.09 m3/day
SRT Calculation
Volume of SBR = 5148 m3
MLSS = 3800 mg/l
Sludge generated per day = 1260.72 Kg/day
SRT = 15.52 days
Decanter rate
Decant volume = 515 m3
Decant time = 1.5 Hrs
Decant rate = 343.33 m3/hr
= 5.7 m3/min
Page 29
2.8 DESIGN FOR DISINFECTION- CHLORINE CONTACT TANK
1.2.1 Chlorine Contact Tank
Decant Rate from SBR Basin = 343.33 m3/hr
Detention time DT = 0.5 Hr

Number of Baffles Nb = 4 Nos
Assume Width of Tank W = 7.5 m
Net length of tank Ln=A/W = 9.2 m
Thickness of Baffle tb = 0.2 m
Total Length of tank L=Ln+(Nb*tb) = 10 m
Space between baffles Ws=Ln/Nb = 1.8 m
Travel Length Lt=(Nb+1)*W = 37.5 m
Ratio of Travel length to width of each baffle space

Lt:Ws = 20.84 m
OK
Length of Tank L = 10 m
Width of Tank W = 7.5 m
Total Depth D = 3 m
Chlorinator
Number of working units = 1 Nos
Number of Standby Units = 1 Nos
Flow = 343.33 m3/hr
Q = 0.1 m3/sec
Chlorine Dosage Cd = 5 mg/l
Chlorinator Requirement C=Q*Cd/1000 = 1.72 Kg/hr
Say 2 Kg/hr
Chlorine Toner storage

Minimum storage required (as per tender specs = 30 Days
Each toner capacity Ct = 960 Kgs
Chlorine consumption per day CD = C*24 = 41.2 Kgs
per month CM=CD*30 = 1236 Kgs
No of toners required per month = 1.29 Nos
Page 30
2.8 DESIGN FOR DISINFECTION- CHLORINE CONTACT TANK
Say 2 Nos
Page 31
2.9 DESIGN FOR SLUDGE DEWATERING
1.2.1 Sludge Generation
Total Sludge generated ws = 1260.72 Kg/day
Sludge consistency of Basins C% = 0.80%
Specific gravity of sludge S = 1.05
Volume of sludge generated per day Vs=(ws/(S*1000))/C%

from Basins Vs = 150.1 m3/day
= 7 m3/hr
Sludge Sump
Detention time DT = 10 Hrs
Volume of Sump V = 70 m3
Active depth of sump AD = 3 m
Area of sump A=V/AD = 23.33333 m3
L:B = 1
Length of sump L = 4.9 m
Width of sump W = 4.8 m
Sludge dewatering Unit hours of operation = 16 Hrs

Number of working = 1 Nos
Number of standby units = 1 Nos
Input concentration = 0.8 %
Dewatered sludge consistency = 18 %
Solids capture in centrifuge = 90 %
Sludge dewatering Unit
Hours of opeartion
t = 20 Hrs
Volume of sludge influent Vst = 150.10 m3/day
Amount of solids Xs = 1260.72 Kg/day
Density of outlet sludge rho = 1100 Kg/m3
Centrifuge Unit Capacity = 150.1/20 m3/hr
= 7.51 m3/hr
Say 8 m3/hr
Consistency of sludge from Centrifuge = 18 %
Solids capture in centrifuge = 90 %
Amount of solids in sludge outlet of system =
= 1134.65 Kg/day
Page 32
2.9 DESIGN FOR SLUDGE DEWATERING
Volume of sludge in outlet of system =

= 5.8 m3/day
Solid loading in each system =

= 63.04 Kg/hr
Supernatant out from system = 150.1-5.8 m3/day

= 144.3 m3/day
Amount of solids in supernatant = 1260.72-1134.648

= 126.08 kg/day
Page 33
HYDRAULIC CALCULATIONS FOR 6 MLD
STP
Page 34
3.0 HYDRAULIC CALCULATIONS
3.1 Site Levels
Final treated water disposal level = 0.5m above HFL
High Flood level (As per site conditions) 0.5 m
HFL = 876.00 m
Reference ground level
(As per site conditions) RGL = 875.80 m
Final trated water disposal level FDL = 876.50 m
3.2 Level of Treated water disposal pipe

Level of disposal pipe at end point FDL = 876.50
Length of disposal pipe Ldp = 30 m

MOC of pipe = RCC
Diameter of Pipe
Maximum flow through pipe Qd = 343.33 m3/hr
= 0.1 m3/sec
= 100 lps
Velocity of flow through pipe (Say) v = 0.8 m/sec
Cross sectional area of pipe Ac=(Q/v) = 0.13 m2
Diameter of pipe Dp=sqrt(Ac/( 407 mm
pi()/4)) =
Say = 450 mm
Top water level in pipe at exit TLpex = 876.95 m
Head loss calculations in RCC pipe
3.2.1 Exit loss through pipe
Hex = Kex v2/2g
Accelaration due to gravity g = 9.81 m/sec2
Kex = 1
Head loss due to exit Hex = 0.04 m
3.2.2 Head loss in pipe
Mannings Roughness factor for as per stds
RCC n = 0.013
Mannings formulae for gravity flow
Source: Cpheeo 3.15.4)
Q=(1/n)(3.118*10^-6)*D^2.67*S^0.5
Q is max. Flow in lps
D dia ofpipe in mm
Page 35
Slope of Hydraulic Gradient S = 0.0012 m/m
Head loss in pipe H1=S*Ldp = 0.035 m
Say = 0.04 m
3.2.3 Entrance losses in pipe
Hen = Kex v2/2g
Ken = 0.5
Head loss due to entrance Hen = 0.02 m
Total Head loss H=Hex+H1+Hen

H = 0.1 m
Top level of water in entrance of disposal pipe
TLpen = 877.05 m
Bottem level of water in entrance of disposal pipe
BLpen = 876.6 m
3.3 Level at outlet of Chlorine Contact Tank
Outlet Chamber Weir
Bottom level of outlet chamber weir
BLw = 876.6 m
Length of weir B = 1.8 m
(Width of last compartment of CCT)
Maximum flow over weir Qd = 343.33 m3/hr

= 0.1 m3/sec
Q=2.953*Cd*B*H(3/2)
Coefficeint of discharge Cd = 0.6
Head loss How = 0.1 m
Margin Hm2 = 0.01 m
Total Head loss H2=How+Hm2 = 0.11 m
Top water level in CCT TLcct=TLPen+ = 877.16
H2 m
SWD of CCT m = 2.5 m
Bottom water level of CCT m = 874.66 m
3.4 Level of SBR Basin & SBR Outlet pipe

Top level of pipe outlet in CCT = 877.16 m
Length of pipe Lp = 30 m
Diameter of Pipe
Maximum flow through pipe Qd = 343.33 m3/hr
= 0.1 m3/sec
Page 36
= 100 lps
Velocity of flow through pipe (Say) v = 0.8 m/sec
Cross sectional area of pipe Ac=(Q/v) = 0.13 m2
Diameter of pipe Dp=sqrt(Ac/( 407 mm
pi()/4)) =
Say = 400 mm
Top water level in pipe at exit TLpex = 877.56 m
Head loss calculations in RCC pipe
Exit loss through pipe
Hex = Kex v2/2g
Kex = 1
Head loss due to exit Hex = 0.04 m
Head loss in pipe
Mannings Roughness factor for as per stds
n = 0.013
Mannings formulae for gravity flow
Source: Cpheeo 3.15.4)
Q=(1/n)(3.118*10^-6)*D^2.67*S^0.5
Q is max. Flow in lps
D dia ofpipe in mm
Slope of Hydraulic Gradient S = 0.0022 m/m

Head loss in pipe H1=S*Ldp = 0.0664 m
Say = 0.05 m
Entrance losses in pipe
Hen = Kex v2/2g
Ken = 0.5
Head loss due to entrance Hen = 0.02 m
Margin = 0.04
Total Head loss H=Hex+H1+Hen
H = 0.15 m
Top level of water in pipe entrance SBR basin collection chamber

TLpen1 = 877.31 m
Bottom level of water in pipe entrance Basin collection chamber
BLpen1 = 876.91 m
SBR Basin Oulet chamber
Page 37
Decanting depth Dd = 2.2 m
Decanter down comer drop Ddc = 0.9 m
Distance between centre of decanter shaft and bottom of pipe
Dcd = 0.3 m
Free fall from decanter outlet pipe Ff = 0.05 m
SWD of basin SWDct = 5.5 m

SWD of outlet chamber SWDoc = 0.9 m
Top water level in outlet chamber TLoc = 877.81 m

Tloc = BLpen1+SWDoc
Bottom water level in outlet chamber Bloc = 876.91 m
SBR Basin
Top water level of SBR Basin TWLcb = 881.26 m
TWLcb=TLoc+Dd+Ddc+Dcd+Ff
Bottom water level of SBR Basin BWLcb = 879.06 m

BWLcb=TWLcb-Dd
Bottom level of SBR Basin BLcb=TWLcb-SWDct
= 875.76 m
3.5 Level of Primary Treatment Units

Top water in SBR Basin TWLcb = 881.26 m
Head loss through gate into selector zone
Width of the gate Wg = 0.5 m
Depth of the Gate Dg = 0.5 m
Maximum flow Q = 632.5 m3/hr
= 0.176 m3/sec
Velocity of flow through gate vg=Q/(Wg*Dg) = 0.704 m/sec
losses through gate

Hg=1.5v^2/(2*g) = 0.05 m
Total Head loss through gate Hg = 0.05 m
Head loss in channel of selector zone
Page 38
Length of channel Lcs = 10 m
Width of channel Wcs = 0.6 m
Water Depth of channel SWDcs = 0.5 m
Hydraulic radius of channel
Wetted perimeter of channel P=Wcs+(2*SWDcs)
= 1.6 m
Hydarulic radius Rh=(Wcs*SWDcs)/P
Rh = 0.19
Mannings roughness n = 0.011
Head loss Hcs=((Q/Wcs*SWDcs)*n)/(Rh^(2/3)))^2 *Lcs
Hcs = 0.01
Head loss through weir over flow from division box

Length of weir B = 1.1 m
(Width ofdivision box)

= 0.176 m3/sec
Q=2.953*Cd*B*H(3/2)
Free fall from weir Hm2 = 0.03 m
Top water level in division box channel = 881.32 m

TWLdbc=TWLcb+Hcs+Hg
Top water level of division box = 881.56 m
TWLdb=TWLdbc+H3
Parshall flume
Head loss in parshall flume channel
Length of channel Lpf = 4.141 m
Width of channel Wpf = 0.6 m
Water Depth of channel SWDpf = 0.602 m
Wetted perimeter of channel P=Wcs+(2*SWDcs)
= 1.804 m
Hydarulic radius Rh=(Wcs*SWDcs)/P
Rh = 0.21
Head loss Hcs=((Q/Wcs*SWDcs)*n)/(Rh^(2/3)))^2 *Lcs
Page 39
Hcs = 0.01
Head loss due to contraction in throat width
(From calcuations of Parshall flume Ha-Hb)
Hpfw = 0.18
Total head loss Hpf = 0.19
Margin Say = 0.027
= 0.217
Top water level in down stream of parshall flume
TWLpfds = 881.56 m
Topwater level in upstream of parshall flume
TWLpfus = 881.777 m
Grit Chamber
Head loss through exit gate
= 0.176 m3/sec
losses through gate

Hg=1.5v^2/(2*g) = 0.04 m
Head loss through exit channel

Length of channel Lcgc = 4 m
Width of channel Wcgc = 0.6 m
Water Depth of channel SWDcgc = 0.5 m
Wetted perimeter of channel P=Wcgc+(2*SWDcgc)
= 1.6 m
Hydarulic radius Rh=(Wcgc*SWDcgc)/P
Rh = 0.19
Head loss Hcs=((Q/Wcgc*SWDcgc)*n)/(Rh^(2/3)))^2 *Lcgc
Hcgc = 0.02
Say = 0.04
Head loss through overflowweir from grit chamber
Length of weir B = 4 m
(Width ofdivision box)
Page 40

= 0.176 m3/sec
Q=2.953*Cd*B*H(3/2)
Free fall from weir Hm2 = 0.02 m
Top water level in exit channel Tlexg = 881.86 m
Top water level in grit chamber TLgc = 881.97 m
Head loss through entrance from channel to scrapper

Width of thechannel Wg = 0.6 m
Depth of the channel Dg = 0.5 m
= 0.176 m3/sec
Velocity of flow through channel vc=Q/(Wg*Dg) = 0.586667 m/sec
losses through gate

Hg=1.0v^2/(2*g) = 0.02 m
Total Head loss through gate Hc = 0.02 m
Head loss through entry channel

Length of channel Lcgc = 4 m
Width of channel Wcgc = 0.6 m
Water Depth of channel SWDcgc = 0.5 m
Wetted perimeter of channel P=Wcgc+(2*SWDcgc)
= 1.6 m
Hydarulic radius Rh=(Wcgc*SWDcgc)/P
Rh = 0.19
Head loss Hcs=((Q/Wcgc*SWDcgc)*n)/(Rh^(2/3)))^2 *Lcgc
Hcgc = 0.01
Head loss through entrance gate

Page 41
= 0.176 m3/sec
losses through gate

Hg=1.5v^2/(2*g) = 0.04 m
Say = 0.09 m
Top water level in entrance channel of grit chamber
Tlengc = 882.067 m
Fine Screen chamber

Downstream
Head loss through exit gate
= 0.176 m3/sec
losses through gate

Hg=1.5v^2/(2*g) = 0.04 m
Head loss due to screen Hs = 0.24 m

(From Design calculations)
Head loss through channel

Length of channel Lcsc = 5.7 m
Width of channel Wcsc = 0.7 m
Water Depth of channel SWDcsc = 0.7 m
Wetted perimeter of channel P=Wcsc+(2*SWDcsc)
= 2.1 m
Hydarulic radius Rh=(Wcsc*SWDcsc)/P
Rh = 0.24
Head loss Hcs=((Q/Wcsc*SWDcsc)*n)/(Rh^(2/3)))^2 *Lcsc
Hcsc = 0.0079
Page 42
Say = 0.02 m
Head loss through entrance gate
= 0.176 m3/sec
losses through gate

Hg=1.5v^2/(2*g) = 0.04 m
Top water level in down stream channel

TWLdssc = 882.107 m
Margin = 0.02 m
= 882.13 m
Top water level in up stream channel
TWLupsc = 882.43 m
Inlet Chamber
Nominal head loss Hic = 0.1 m
Top water level in inlet chamber TWLic = 882.53 m
Total Head loss THL=TWLic-FDL THL = 6.03 m
Page 43
CIVIL UNIT LIST
S.No Civil Unit Qty Length Width Total Side Free

(M) (M) Depth water Board
(M) depth (M)
(M)
Process Units
1 Stilling Chamber 1 1.90 1.90 1.90 1.40 0.50
2 Mechnical Fine Screen 1 5.70 0.70 1.20 0.70 0.50
3 Manual Fine Screen 1 5.70 0.70 1.20 0.70 0.50
4 Grit Chamber 1 4.00 4.00 1.50 1.00 0.50
5 Parshall Flume 1 4.1 0.60 1.10 0.60 0.50
6 Division Box 1 3.20 1.10 1.00 0.50 0.50
7 SBR Tank 2 26.00 18.00 6.00 5.50 0.50
8 Chlorine Contact Tank 1 10.00 7.50 3.00 2.50 0.50
9 Sludge Sump 1 4.90 4.80 3.50 3.00 0.50
Buildings Qty Length Width Height

(M) (M) (M)
Admin Building, 1 15.00 8.00 9.00
Laboratory, MCC Panel
Room, Workshop
(G+1), Blower Room
1
2 Chlorination Room 1 6.00 4.00 4.00
3 DG Room 1 9.00 4.80 4.00
4 Transfomer yard 1 5.00 4.00
5 Centrifuge House 1 10.00 6.00 9.00
6 Guard Room 1 3.00 3.00 3.50
Page 44
ELECTRICAL LOAD LIST
S.No Equipment Working Standby Total Voltage Phase Equp. Total Effici Eqp Load Selected Total Load Power Connected Consumed
BkW BkW ecny (kW) Model load (kW) factor factor Load (KVA) Load (Kw) Hrs of Consumed
(kW) operatio power
n (KWh/day)
1 Mechanical fine screen 1 0 1 415 3 0.80 0.80 0.80 1.00 1.00 1.00 0.90 0.80 1.25 1.13 8 9
2 Conveyor belt 1 0 1 415 3 0.40 0.40 0.80 0.50 0.50 0.50 0.90 0.80 0.63 0.56 4 2.25
3 Grit Seperator-Detrius 1 0 1 415 3 0.88 0.88 0.80 1.10 1.10 1.10 0.90 0.80 1.38 1.24 8 9.9
4 Grit classifier 1 0 1 415 3 1.20 1.20 0.80 1.50 1.50 1.50 0.90 0.80 1.88 1.69 4 6.75
5 Organic retrun pump 1 0 1 415 3 1.20 1.20 0.80 1.50 1.50 1.50 0.90 0.80 1.88 1.69 4 6.75
6 Air Blowers for aeration 2 1 3 415 3 45.50 91.00 0.85 53.60 55.00 110.00 0.90 0.80 137.50 123.75 12 1485
7 RAS Pumps 2 1 3 415 3 2.00 4.00 0.70 2.90 3.00 6.00 0.90 0.80 7.50 6.75 8 54
8 SAS Pumps 2 1 3 415 3 2.00 4.00 0.70 2.90 3.00 6.00 0.90 0.80 7.50 6.75 1.5 10.13
9 Decanters 2 0 2 415 3 0.35 0.70 0.90 0.40 0.50 1.00 0.90 0.80 1.25 1.13 8 9
10 Auto valves & gates 6 0 6 415 3 0.50 3.00 0.60 0.90 1.00 6.00 0.90 0.80 7.50 6.75 1 6.75
11 Air blower room hoist 1 0 1 415 3 2.40 2.40 0.80 3.00 3.00 3.00 0.90 0.80 3.75 3.38 0.5 1.69
12 Chlroine room hoist 1 0 1 415 3 1.00 1.00 0.90 1.10 1.10 1.10 0.90 0.80 1.38 1.24 0.5 0.62
13 Centrifuge feed pump 1 1 2 415 3 1.00 1.00 0.70 1.50 1.50 1.50 0.90 0.80 1.88 1.69 16 27
14 Centrifuge Back drive 1 1 2 415 3 5.00 5.00 0.70 7.20 7.50 7.50 0.90 0.80 9.38 8.44 16 135
15 Centrifuge Front Drive 1 1 2 415 3 15.00 15.00 0.70 21.50 22.50 22.50 0.90 0.80 28.13 25.31 16 405
16 Air blower for sludge sump 1 1 2 415 3 2.50 2.50 0.85 3.00 3.00 3.00 0.90 0.80 3.75 3.38 20 67.5
17 Ligting for buildings 1 0 1 415 3 2.70 2.70 0.90 3.00 3.00 3.00 0.90 0.80 3.75 3.38 8 27
18 Instruments 1 0 1 415 3 0.90 0.90 0.90 1.00 1.00 1.00 0.90 0.80 1.25 1.13 4 4.5
19 UPS 1 0 1 415 3 1.80 1.80 0.90 2.00 2.00 2.00 0.90 0.80 2.50 2.25 8 18
20 Plant Lighting 1 0 1 415 3 1.80 1.80 0.90 2.00 2.00 2.00 0.90 0.80 2.50 2.25 8 18
21 Misc 1 0 1 415 3 0.90 0.90 0.90 1.00 1.00 1.00 0.90 0.80 1.25 1.13 8 9
TOTAL 227.75 2312.84
Transformer Load 275 KVA
Page 45
MECHANICAL LIST
S.No Item Qty Qty Units Rate Amount

PTU Works
Sluice gates at Inlet & CI Sluice Gates, 500mm 6.00 Nos 125000.00 750000.00
Outlet of Fine Screen width X 500mm depth,
1 Manual Gates
Mechanical fine screen Step type bar screen 1.00 Nos 1450000.00 1450000.00
mechanically operated, 6
mm clear spacing, 700mm
Wide X 700mm
SWD+500mm FB, SS304
along with local control
2 panel
Manual Fine Screen Manual bar screen, 10 mm 1.00 Nos 150000.00 150000.00
clear space, 700mm Wide X
500mm SWD+500mm FB,
3 SS304
Detrius Mechanism Grit removal equipment 1.00 Nos 1500000.00 1500000.00
4000mmX 4000mm grit
classifier along with screw
conveyor for lifting grit,
Organic return pump and
4 grit washer
Belt conveyor 2m Long, 0.6m wide belt 1.00 Nos 250000.00 250000.00
5 conveory
Portable tray MS trolly with wheels, 100 2.00 Nos 25000.00 50000.00
6 lt
SBR Works
Mechanized sluice CI sluice gates Motarized, 2.00 Nos 285000.00 570000.00
gates 500mm Wide X 500mm
1 Depth
Fine bubble diffusers PU/EPDM Tubular fine 1.00 Lot 15500000.00 15500000.00
2 bubble diffusers (2 Basins)
Air grid piping Fixed type PVC/UPVC air 1.00 Lot
grid main heador and
distrubutor
inside the SBR basin in
main react zone
Coarse bubble fixed type
grid selector zone
3
Decanter Electro-Mechanical 1.00 Lot
operated decanter along
with VFD, minimum 1 each
4 per basin
SBR Basin 1 No DO, 1 LT & 1 LS per 1.00 Lot 800000.00 800000.00
5 Instruments each basin
Page 46
MECHANICAL LIST
PLC Panel & SCADA PLC panel along with scada 1.00 Lot 1800000.00 1800000.00
full plant automation, Non
redundant PLC system
along with all VFDs
6
Air blowers 1400 Nm3/hr, 0.65 kg/cm2 3.00 Nos 550000.00 1650000.00
twin lobe/trilobe air blowers
and motors & VFD along
with acoustic hood along
7 MS air main
EOT crane for blowers EOT crane 3-ton along with 1.00 Lot 185000.00 185000.00
8 srurctural steel
RAS pump 65 m3/hr, 5m WC, Non 3.00 Nos 115000.00 345000.00
clog Submersible pump
along with chain lifting
9 system
SAS/WAS pump 80 m3/hr, 10m head, Non 3.00 Nos 150000.00 450000.00
clog submersible pump
along with chain lifting
10 system
Sludge Dewatering
Centrifuge feed pump Positive displacement 2.00 Nos 150000.00 300000.00
pump, 5 m3/hr, 15m head
to handle sludge with
1 consistency aboout 1%
Centrifuge Solid bowl centrifuge 8 2.00 Nos 2250000.00 4500000.00
2 m3/hr
Air blowers for sludge 50 m3/hr, 0.35 kg/cm2 2.00 Nos 100000.00 200000.00
3 sump root blowers
Coarse grid piping in PVC coarse grid piping in 1.00 Lot 50000.00 50000.00
4 sludge sump sludge sump
Top mounted agitator, 1.00 Nos 150000.00 150000.00
SS304 along with motor
5 Poly dosing agitator and local control panel
6 Poly dosing pump Dosing pump 350 LPH 2.00 Nos 85000.00 170000.00
EOT crane for centrifuge 2 1.00 Nos 175000.00 175000.00
7 EOT crane Ton
Chlorination System
Vaccum gas chlorination, 1.00 Lot 1500000.00 1500000.00
1.5 Kg/hr (1W+1S), along
with toner 2 Nos. Lead
detection and absorption
Chlorine dosing system, booster pumps and
1 system accessories
2 ton EOT crane along with 1.00 Lot 175000.00 175000.00
2 EOT crane structural steel
Page 47
MECHANICAL LIST
Additional
5 m3/hr, 10m head clear 2.00 Nos 40000.00 80000.00
water pump along with
1 Service pumps chain and lifting system
1.00 Lot 2400000.00 2400000.00
Interconnection piping Interconnection piping and
2 and valves valves etc for inside STP
Pipe line between 1.00 Lot 250000.00 250000.00
decanter outlet and RCC NP3 pipe, 50m,
3 CCT 400mm dia
Laboratory All lab equipments for multi 1.00 Lot 1500000.00 1500000.00
4 equipmentss paratmeter testing
Fire fighting system for 1.00 Lot 100000.00 100000.00
5 Fire fighting system plant and buidlings
Electrical
1.00 Lot 1000000.00
2pole/4pole structure along
1000000.00
with Las, Isolator, DO fuse
1 11 KV Electrical adn other accessoris etc
1.00 Lot 1000000.00
HT panel, siwtch gear panel 1000000.00
2 HT Panel along with metering cubicle
275 KVA power 1.00 Lot 1500000.00
1500000.00
3 Transformer transformer, oil cooled
1.00 Lot 1200000.00
LT Panels, MCC
1200000.00
Panels & PMCC panel,
4 LT distrubution panel As per requirement
DG Set with AMF 1.00 Lot 1500000.00
1500000.00
5 Panel 150 KVA DG Set
Power cables, Instrument 1.00 Lot 750000.00
750000.00
6 Cables cables & cable trays
Earthing of electrical 1.00 Lot 150000.00 150000.00
7 Earthing protection equipments
8 Plant lighting As per requirement 1.00 Lot 200000.00 200000.00
Exhaust and ventilaton 1.00 Lot 100000.00 100000.00
9 Exhaust & ventiilaton system for Buildings
All instruments required for 1.00 Lot 850000.00 850000.00
10 Instruments automation
Others
Installation & 1.00 Job 1500000.00 1500000.00
Installation& Commissioning of
1 commissioning equipments
TOTAL 46750000.00
Page 48

SBR - 6 MLD

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1.

PROCESS CALCULATIONS FOR 6 MLD

1.1.1 For Intermediate Year

1.1.2 Peak Flow

1.1.3 Invert Level

1.1.4 Sewage Influent Parameters

1.1.8 Outlet Sewage Parameters

Calculated Volume V=Flow*DT = 5.28 m3

Velocity of sewage in channel v2=Flow/(SWD*W)

Velocity of sewage in channel v2=Flow/(SWD*W)

To calculate settling velocity of particle

Reynolds Number Re=d*Vs/v = 2.37

Transistion region (0.3<Re<1000)

Reynolds number Rep = 2.21

Grit removal efficiency η = 1-[1+nvs/(Q/A)]^(1/n)

η : Desired efficiency of removal of grit particle

Calculate Q/A Q/A={(nvs)/((1-η)^n -1))

Influent & Effluent channel for grit chamber

Depth of flow at upstream

Velcoity in channel v = 0.6 m/s

Calculated Volume V=Flow*DT = 1.76 m3

Fill & Aeration Phase At = 2 Hrs

Number of cycles per day per basin Cy=24/Ct = 6 nos

MLVSS = 2660 mg/l

F/M F/M = 0.115

Top water level/ SWD of basin SWD = 5.5 m

Free Board FB = 0.5 m

Fill Volume & Basin Requirement

Fill/ Aeraation time = 2 hrs

Area of basin = 468.18 m2

Active Volume of basin Va = 2574 m3

Hydrualic retention time = 20 Hrs

Oxygen requirement calcualtions

Total Kg of oxygen required = 2370.80 Kg/day

T Temperature of waste water = 25 C

Oxygen concentartion in clean water at 0 level

Pa atomspheric pressure at 0 level = 10.33 mWc

Top water level in Basin = 5.5 m

Pd Pressure at the depth of air relesae = 13.49

C'sw Solutility of oxygen in tap water at field temperature

Air required per basin = 2675 Nm3/hr

Number of working blowers per basin = 2 Nos

Chemical sludge generation for P removal

Net removal load of P NPr = 37.08 kg/day

Total Sludge Generated = 1260.72 Kg/day

Number of cycles per day per basin = 6 Nos

specific gravity of sludge = 1.05

Capacity of pump required = 76 m3/hr

Detention time DT = 0.5 Hr

Calculated Volume V=Flow*DT = 171.67 m3

Ratio of Travel length to width of each baffle space

Chlorine Toner storage

Volume of sludge generated per day Vs=(ws/(S*1000))/C%

Sludge dewatering Unit hours of operation = 16 Hrs

Volume of sludge in outlet of system =

Solid loading in each system =

Supernatant out from system = 150.1-5.8 m3/day