VQ_VQC1000(V100)-TFM96

1 Safety Instructions (continued) 2 Specifications (continued) 3 Installation

Installation and Maintenance Manual
Solenoid valve
Series : VQ(C)1000/2000
1 Safety Instructions
• This manual contains essential information for the protection of users
and others from possible injury and/or equipment damage.
• Read this manual before using the product, to ensure correct
handling, and read the manuals of related apparatus before use.
• Keep this manual in a safe place for future reference.
• These instructions indicate the level of potential hazard by label of
"DANGER", "WARNING" or "CAUTION", followed by important safety
information which must be carefully followed.
• To ensure safety of personnel and equipment the safety instructions in
this manual and the product catalogue must be observed, along with
other relevant safety practices.
If instructions are not followed there is a
CAUTION possibility of injury or equipment damage.
If instructions are not followed there is a
WARNING possibility of serious injury or loss of life.
In extreme conditions, there is a possibility of
DANGER serious injury or loss of life.
2) Installation on equipment in conjunction with atomic energy, railways, air
navigation, space, shipping, vehicles, military, medical treatment,
combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press
applications, safety equipment or other applications unsuitable for the
standard specifications described in the product catalog.
3) An application which could have negative effects on people, property, or
animals requiring special safety analysis.
4) Use in an interlock circuit, which requires the provision of double interlock
for possible failure by using a mechanical protective function, and
periodical checks to confirm proper operation.
1. The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in
manufacturing industries.
If considering using the product in other industries, consult SMC
beforehand and exchange specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Note 1) Impact resistance: No malfunction occurred when it was tested with
a drop tester in the axial direction and at right angles to the main
valve & armature; in both energized & de-energised states and for
every time in each condition (Values at the initial period.)
Vibration resistance: No malfunction occurred in a one-sweep test
between 45 and 2000 Hz. Tests ere performed at both energized and
de-energized states in the axial direction and at right angles to the
main valve & armature. (Valves at the initial period.)
Note 2) Manifold type : IP67 available on S,T,L and M kits type.
Note 3) IP65 is available on T, L and S kits type of VQ2000.
3.1 Environment
WARNING
1. Do not use in an environment where the product is directly exposed to
corrosive gases, chemicals, salt water, water or steam.
2. Products with IP65 and IP67 enclosures (based on IEC60529) are
protected against dust and water, however, these products cannot be
used in water.
3. Incorrect mounting of the product violates the IP65 or IP67 rating. Be
sure to read the Precautions for each product.
4. Do not use in an explosive atmosphere.
5. The product should not be exposed to prolonged sunlight. Use a
protective cover.
6. Do not mount the product in a location where it is subject to strong
vibrations and/or shock. Check the product specifications.
7. Do not mount the product in a location exposed to radiant heat.
3.2 Piping
1. Preparation before piping
Before piping is connected, it should be thoroughly blown out with air
(flushing) or washed to remove chips, cutting oil and other debris from
inside the pipe.
Install piping so that it does not apply pulling, pressing, bending or
other forces the valve body.
2. Closed center valves.
When using closed center type valves, check carefully to be sure there
are no air leaks from the piping between the valves and cylinders.
3. Screwing in.
When using SMC fittings, follow the guidelines below.
After tightening by hand, tighten an additional 1/6(M5) turn with a
tightening tool.
Note) If fittings are over-tightened, air leakage may result due to
breaking of fitting threads or deformation of the gaskets.
However, if fittings are not tightened sufficiently, loosening of the
threads and air leakage and may occur.

WARNING CAUTION 2.2 Symbol 3.3 Light/Surge Voltage Suppressor

For VQ(C) series
2 position single
• The compatibility of pneumatic equipment is the responsibility of • Ensure that the air supply system is filtered to 5 microns. Non-polar type
the person who designs the pneumatic system or decides its
Single solenoid Double solenoid, 3 position type
specifications.
Since the product specified here is used under various operating 2 Specifications
Diode Diode
conditions, its compatibility with specific equipment must be decided 2.1 General Specifications (-)
by the person who designs the equipment or decides its specifications (-)
LED Diode to prevent LED
based on necessary analysis and test results. The expected Valve Configuration Metal seal Rubber seal curcuit SOL . A
SOL . A
performance and safety assurance of the equipment will be the Fluid Air / Inert gas 2 position double COM ( + )
responsibility of the person who has determined its compatibility with 0.7 (+)
(Metal) (Rubber) SOL . B
the product. This person should also continuously review all Max. operating pressure MPa (High pressure 0.7 LED
Diode to prevent curcuit (-)
specifications of the product referring to its latest catalog information, type : 1.0)
with a view to giving due consideration to any possibility of equipment Min. operating Single 0.1 0.15
Figure 2
Valve specifications

failure when configuring the equipment. pressure Double 0.1

• Only trained personnel should operate pneumatically operated MPa 3 position 0.1 0.2 3.4 Precautions on Design
machinery and equipment. 4 position - 0.15
The product specified here may become unsafe if handled incorrectly. 3 position WARNING
Ambient temperature °C -10 to 50 (No freezing)
The assembly, operation and maintenance of machines or equipment (Closed center) (Exhaust center) (Pressure center) 1. Actuator drive.
Lubrication Not required
including our products must be performed by an operator who is When an actuator, such as a cylinder, is to be driven using a valve,
appropriately trained and experienced. Push type / Locking type take appropriate measures to prevent potential danger caused by
(tool required) actuator operation.
• Do not service or attempt to remove product and Manual override
Locking type(Manual override) / 2. Intermediate stopping.
machinery/equipment until safety is confirmed. Slide locking type When a 3 position closed center valve is used to stop a cylinder at an
1) The inspection and maintenance of machinery/equipment should only
Impact resistance/ Vibration intermediate position, accurate stopping of the piston in a
be performed after measures to prevent falling or runaway of the driven 150 / 30 Note 1)
resistance m/s 4 position predetermined position is not possible due to the compressibility of air.
objects have been confirmed.
Enclosure VQC:IP67 VQ:IP65 Note 3)
Note 2)
(Dual 3 port valve A) (Dual 3 port valve B) (Dual 3 port valve C) Furthermore, since valves and cylinders are not guaranteed for zero
2) When the product is to be removed, confirm that the safety measures air leakage, it may not be possible to hold a stopped position for an
Rated coil voltage 24VDC
specifications

as mentioned above are implemented and the power from any extended length of time. Contact SMC if it is necessary to hold a
Electrical

appropriate source is cut, and read and understand the specific Allowable voltage fluctuation ±10 of rated voltage
stopped position for an extended time.
product precautions of all relevant products carefully. Coil insulation type Class B or equivalent 3. Effect of back pressure when using a manifold.
3) Before machinery/equipment is restarted, take measures to prevent Power consumption 24VDC 0.4W (17mA), 0.95W (40mA) Use caution when valves are used on a manifold, as actuator
unexpected operation and malfunction. (Current) 12VDC 0.4W (34mA), 0.95W (80mA) malfunction due to back-pressure may occur.
• Contact SMC beforehand and take special consideration of safety Caution should be used when using a 3-position exhaust center valve
Table 1 Figure 1 to drive a single acting cylinder. To prevent a malfunction, implement
measures if the product is to be used in any of the following
conditions. countermeasures such as using a single EXH. spacer assembly or an
1) Conditions and environments outside of the given specifications, or individual exhaust manifold.
use outdoors or in a place exposed to direct sunlight.
VQ_VQC1000(V100)-TFM96

3 Installation (Continued) 3 Installation (Continued) 4 Setting (Continued) 5 Maintenance (Continued)

4. Holding of pressure (including vacuum) 3.6 Lubrication 4.2 Manual override
Since valves are subject to air leakage, they cannot be used for
CAUTION
Slide locking type (Manual) <option>
applications such as holding pressure (including vacuum) in a CAUTION Slide the manual override 1. Filters and strainers
pressure vessel. button with a small flat head 1. Be careful regarding clogging of filters and strainers.
*SMC products have been lubricated for life at manufacturer, and do not 2. Replace filter elements after one year of use, or earlier if the
5. Cannot be use as an emergency shut-off valve. require lubrication in service. Bore screwdriver or with your
The valves presented in this catalog are not designed for safety finger until it stops at the pressure drop reaches 0.1 MPa.
* If a lubricant is used in the system, use turbine oil Class 1(No additives), Ø1.7
applications such as an emergency shut off valve. If the valves are pilot valve side [ON side] to 3. Clean strainers when the pressure drop reaches 0.1 MPa.
ISO VG32. Please be aware, however, that once additional lubrication is OFF
used in this type of system, other positive measures for safety should applied, it must be continued to avoid malfunctions, as the new lubricant will ON lock it. 2. Storage
be also adopted in conjunction. completely cancel out the original lubrication. Slide it to the fitting side In case of long term storage after use with heated water, thoroughly
6. Maintenance space. [OFF side] to release it. remove all moisture to prevent rust and deterioration of rubber
The installation should have sufficient space for maintenance activities 3.7 Mounting It can also be used as a materials, etc.
Orange Green push type manual override
(removal of valve, etc.). WARNING 3. Drain flushing
OFF ON by using a screwdriver
7. Release of residual pressure. position Remove drainage from air filters regularly. (Refer to the specifications.)
1. Stop operation if air leakage increases and the equipment does not position 1.7mm or less wide for the
Provide a residual pressure release function for maintenance activities operate properly. VQ(C)1000, and 2mm or 5.1 Replacing One-touch fittings
(removal of valve, etc.) VQ(C)1000 less in the case of
Check mounting conditions after air and power supplies are connected.
8. Vacuum applications. Initial function and leakage tests should be performed after installation. VQ(C)2000. CAUTION
When a valve is used for vacuum switching or similar situations, take 2. Instruction manual (this document) Figure 7
Cylinder port fittings are available with cassette type manifolds and are
measures against the suction of exhaust ports, etc.. Moreover, an Install only after reading and understanding the safety instructions. Keep easily replaced. Fittings are secured with a retaining clip that is inserted
external pilot type valve should be used in this case. Contact SMC in on file so that it can be referred to when necessary. 4.3 Solenoid Valve Removal and Mounting (VQC1000/2000)
vertically from either the top or bottom of the manifold (depending on valve
case of an internal pilot type or air operated valve etc. 3. Coating type - see below) After removing the valve, remove the clip with a flat head
9. Using the double solenoid type. Warnings or specifications indicated on the product should not be erased, screwdriver to replace the fittings. To mount a fitting, insert the fitting
When using the double solenoid type for the first time, actuators may removed, or covered up. assembly until it spots and reinsert the retaining clip to its designated
travel in an unexpected direction depending on the switching position position.
3.8 Wiring
of a valve. Implement countermeasures not to occur any danger by the
actuator's operation. CAUTION
10.About ventilation.
When it is used inside a sealed control panel, etc., provide ventilation to 1. Applied voltage. Clamp A Clamp Screw
prevent a pressure increase caused by exhausted air inside the control When electric power is connected to the solenoid valve, be careful to Clamp B
panel or temperature rise caused by the heat generated by valve. apply the proper voltage. Improper voltage may cause malfunction or coil
damage. Figure 8
3.5 Selection 2. Confirm the connections. Removal steps
After completing the wiring, confirm that the connections are made 1. Loosen the clamp screws until they turn freely.
WARNING
correctly. (The screws do not come out.)
1. Confirm the specifications. 2. Remove the solenoid valve from clamp B by lifting the coil side of the valve
Do not operate at pressures or temperatures, etc. beyond the range of while pushing on the screw top. If pushing down on the screw is difficult,
specifications, as this can cause damage or malfunction. (Refer to you can alternately press down on the valve gently in the area near the
specifications in catalog.) manual override.

CAUTION 4 Setting 4.4 Replacing One-touch fittings Mounting steps

1. Push the clamp screws. Clamp A opens. Now insert the end plate hook of
1. Voltage leakage. 4.1 Manual override the valve into clamp B at an angle. Clip
When C-R device (surge suppressor) is used for the protection of 2. Push the valve down into place. (When you release the screws, the valve
switching device, note that voltage leakage will be increased by passing WARNING will be locked into clamp A.)
voltage leakage through C-R device. Therefore, select circuit or device 3. Tighten the clamp screws with a tightening torque of 0.25 to 0.35 Nm for
Since connected equipment will operate when the manual override is
which can limit residual voltage leakage to following value. And for VQC1000 and 0.5 to 0.7 Nm for VQC2000. Fitting
activated, confirm that conditions are safe prior to activation. The non-locking
recovery failure due to voltage leakage, bleeder resistance should be assembly
push type (tool required) is standard, and the slotted locking type (tool
placed. For further information of bleeder resistance, contact SMC. Fitting
required) is optional.
5 Maintenance assembly
Switching element Non-locking push type (Tool required)
Leakage voltage
OFF Bore Bore WARNING
Ø3.2 Ø4.2 1. Perform maintenance procedures an shown in the instruction
Power manual. (This document).
supply Valve VQ(C)1000 VQ(C)2000 If handled improperly malfunction or damage of machinery/equipment Clip
Leakage current may occur.
VQ(C)1000 VQ(C)2000
2. Removing the product
3% or less of rated voltage To avoid the risk of being burned, ensure that the valve has had sufficient Figure 9
Figure 3 Figure 4 time to cool before performing work.
1. Shut off the fluid supply and release the fluid pressure in the system.
2. Low temperature operation. Slotted locking type (Tool required) <option> 2. In the case of air pilot or air-operated type, shut off the supply air source
1) The minimum temperature that this valve can be used at is -10°C. and discharge the compressed air inside the pilot piping. 6 Contacts
Take appropriate measures to avoid freezing of drainage, moisture, Bore Bore 3. Shut off the power supply.
etc. in the pilot air line by using an air dryer. 4. Remove the product. AUSTRIA (43) 2262 62280 NETHERLANDS (31) 20 531 8888
Ø3.2 Ø4.2
VQ(C)1000 BELGIUM (32) 3 355 1464 NORWAY (47) 67 12 90 20
3. Using for air blow VQ(C)2000 3. Low frequency operation.
CZECH REP. (420) 541 424 611 POLAND (48) 22 211 9600
When using a solenoid valve for air blow, use an external pilot type. Valves should be operated at least once every 30 days to prevent
DENMARK (45) 7025 2900 PORTUGAL (351) 21 471 1880
Take note that when internal pilots and external pilots are used on the malfunction. (Use caution regarding the air supply).
FINLAND (358) 207 513513 SLOVAKIA (421) 2 444 56725
same manifold, the pressure drop caused by the air blowing can have For optimum usage, conduct regular inspections every 6 months. FRANCE (33) 1 6476 1000 SLOVENIA (386) 73 885 412
an effect on the internal pilot type valves. Moreover, in air blowing 4. Manual override GERMANY (49) 6103 4020 SPAIN (34) 945 184 100
applications where compressed air (within specifications) is supplied Figure 5 When the manual override is operated, connected equipment will be GREECE (30) 210 271 7265 SWEDEN (46) 8 603 1200
to the external pilot port, a double solenoid should be energized. actuated. HUNGARY (36) 23 511 390 SWITZERLAND (41) 52 396 3131
Locking type (Manual) <option>
5. Do not disassemble the product. Products that have been IRELAND (353) 1 403 9000 UNITED KINGDOM (44) 1908 563 888
disassembled cannot be guaranteed.
10mm

ITALY (39) 02 92711

11mm

VQ(C)1000
VQ(C)2000
URL http://www.smcworld.com (Global) http://www.smceu.com (Europe)
Specifications are subject to change without prior notice from the manufacturer.
© SMC Corporation All Rights Reserved.
Figure 6