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by Dave Goodman

Prototype Specifications:
Single Channel (mono)
power output stage

Power supply. ±90VDC (180V) @ 7A


Rated Power output into 411 load.
(1) Peak Power 1.3 kW
(1300 Watts) PEAK
(2) RMS Power 775 Watts RMS
(3) Average Power 650 Watts RMS

Full Power
Bandwidth. 10Hz to 50kHz
Total Harmonic
Distortion. 0.2% @lkHz
(90% full power)
Slewing rate. 24V/ps
Damping factor. 110 (4ft load)
44t
Input sensitivity. 775mV (0dB) into 30kft
for rated output.

The HP Mosfet amp is intended for


use in halls, auditoriums or wherever the
situation demands large scale audio
amplification. Loud speaker loads down
to a minimum of 3.5/411 can be driven by
the amplifier at full power, before
protection circuitry, on the monitor
module, comes into effect. Mosfet devices
have the capacity to limit conduction with
increasing junction temperatures: mean-
ing that running the amplifier at full power
into loads of 1 to 211, will cause the
Mosfets to shut down all output signals,
although heavy loads like this can be
driven at reduced power levels. One
function of the Monitor module is
preventing the amplifier from delivering
:15 !.,1.14,4ep. t5 e.,
r -t* v f40, :%*);0*.=4

Mosfets
Heatsink
Audio
Signal
Input Opto 0/P
Driver Output Monitor
power continuously into a short circuit. Module Feed Back Module Signal 0/P Module
This situation can occur when loud Loucl:(
Speaker
speaker connecting cables are shorted
together, rendering them liable to over- Mosfets
heat very quickly with disastrous results! Heats ink

Modular System ± 85 VDC


P S.U.
± 90VDC
15 VDC
The complete system is made up from Module
four modules. Two modules form the
power amplifier: a Driver module and an Figure 1. Block diagram.
Output module both mounted onto the resistors R3 & R7, both of which reduce is effectively coupled to its collector and
Mosfet heatsink assembly; a Monitor
offset differences caused by mismatch in the voltage across collector and emitter is
module and a Power Supply Module, both these transistors. RV2 also allows a small approximately 0-67V or ±0-335V with
of which are mounted separately, as can amount of current control over the output respect to the virtual earth output pin 9.
be seen in Figure 1. DC offset, and wave form symmetry at Rotating RV1 fully anticlockwise (max-
higher signal frequencies. The differential imum resistance) increases this voltage to
Driver Module output, from TR1, drives directly into TR6, approximately 1.5V or ±0.75V to pin 9.
In the circuit diagram for the Driver which along with current source TR4, Further details on setting the bias voltage
module shown in Figure 2, TR1 and TR3 forms a voltage amplifier/driver stage. A level, follows later on in the text.
form a differential pre -amp on the signal current of 0.013A (13mA) flows in this Resistors R15 and R9 determine the
input and feedback loop. R1, 2, 4 and C2, stage: this is necessary for generating a AC gain of the amplifier, which in this
3, 14 are low pass filtering components, small biassing voltage on each Mosfet case produce a gain of 70. Capacitor C7
which limit incoming signals to below gate, in the output stages. RV1 sets this has to be used to AC couple R9 to OV
100kHz, and help to reduce breakthrough bias voltage level, which can be measured otherwise TR5 would be pulled complete-
effects from local radio transmissions. TR2 as a potential difference across TR5 ly out of its operating mode! The value
is a constant current source supplying the emitter and collector. With RV1 set fully chosen for C7 has been made quite large,
emitters of TR1 and TR3 via balancing clockwise (minimum resistance) TR5 base for improved low frequency response, and

+85V

< I 1 T81 +say


I RV2
470R
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6808 TO
25K I 76

1K R18 GATES
P6
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184148

DC 0
R3
47R
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V 04
P7 R19

6808
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INPUT CI 25887 2588728


ZD I
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AC 0-10.
P2
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2K2 33K C13
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TR I TR3 R11 1N4I48 T 470PF 1

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47PF 100K 47PF 100PF 0 I I

SCREEN C6 No '6n C7 680R


0- I100NF 220UF TR5
P3 C3 NE R4 RV I
ZO2
BZ X61 PIO R21
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TO

P11 R22 GATES


I
I LK1
680R
C8
TR6

O
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680R

250758
RS RB C12 R12 R14
4K7 4K7 T 100PF 68K 47R
I 1% IV
<3 I
I
T81 -85V
EL C5 i C11
1008E 1001JF -85V TI31 0V1

OV1 091 OV1

Figure 2. Driver PCB circuit.


March 1988 Maplin Magazine 3
104
25.7.
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tBauf
TR1
250176
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FROM TR2
DRIVER _ 25E176
MODULE

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VP 2 P <=1 T63

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PRO
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623
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NOME
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TR7 TB2
25J56

"0-.9
FOR
c(=I TB1 -919

1
TOT 002

Figure 3. Output PCB circuit.

the inclusion of C6 overcomes the high exhibited by bipolar transistors due to input LED in the opto isolator conducts,
impedance presented by C7 at higher their positive temperature coefficient. This and a corresponding signal is derived from
frequencies. Zener diodes, ZD1 & ZD2, situation occurs when the transistor is the 10V supply on pin 5, and is presented
prevent voltage levels in excess of 14V allowed to overheat, which lowers the via either R22 or R23 to Pin 1 on TB2.
from developing across the Gate & Source junction resistance, thus increasing cur- Choke Ll has been added at the final
of the Mosfets, which would otherwise rent flow and hence, increases the output, and due to its small value
damage them permanently, even though junction temperature. Fortunately, the (approximately 5/10µH), offers a high
they are 200V devices! The two coupling Mosfet has a negative temperature coeffi- impedance to upper harmonics when
cap'acitors, C13 & C14, are used for cient, the effect of which is quite opposite driving into a short circuit. Resistor R20
stability purposes. H F instability can be a to that of the bipolar device, and here the (actually mounted inside L1) dampens the
problem in Mosfet amplifiers, due to large drain/source resistance increases with coil and hence any ringing effect is
variations in gate capacitances between N temperature. As the junction resistance prevented. The R/C filter Zobell circuits,
and P type devices, especially in class B increases, current flow is reduced, the C5/R19 & C6/R21, help absorb any EMF
output stages such as this. The combina- junction temperature drops allowing cur- produced when driving the output into
tion of these capacitors and the value rent to flow again. This series of events
chosen for the 8 gate resistors ensure that happens at quite a slow pace; if it were
any instability, likely to occur, is kept to not so, then the Mosfet would be prone to
an absolute minimum. bursting into oscillation when heated.
With all this internal self protection, it
Output Module may be thought that output stage monitor-
ing is, therefore, unnecessary on this
Mosfet devices, as opposed to bipolar
module? In fact, the PCB tracks, speaker
transistors, have been used in this design connecting cables and even loudspeakers
for several reasons: their excellent fre- used on a high voltage - high current -
quency response, easy parallel connec- system such as this one, need protecting.
tion and low driving power requirements
make them ideal for high power amplifier
kits. The output stage, Figure 3, shows Output Stage
four 'N' type 2SK176 FET's grouped in
parallel and four 'P' type 2SJ56 FET's also Protection
grouped in parallel. The eight gate inputs TR1 to TR8 each have an associated
are effectively coupled together at the 02251 resistor inserted between the
driver module end, and due to the FET source lead and the common output rail.
enhancement mode transfer characteris- When the output is connected to a load,
tic, complex biasing is not required. any current flowing in these stages -
Enhancement type FET's are basically whether AC or DC - generates a small
'normally off' devices which means that voltage across these resistors. The voltage
when the gate voltage is at OV, no drain is connected via 4k7 and 1 k8 resistive
current flows. Out of interest, the reverse potential dividers to an opto isolator, one
effect 'depletion type' device is normally in each half of the output, where OP1
on and drain current flows even if the gate handles positive going and OP2 handles
is at OV! Thermal runaway, is an effect negative going voltage transitions. An Figure 4. Mosfet schematic.
4 Maplin Magazine March 1988
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if -111*::,. . .',1& .

TB4 993

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RVI
4K7

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R8
1K

093

Figure 5. Monitor PCB circuit.

highly reactive circuits, such as combina- levels, or very low impedance loads, (5) An external sensing input allows for a
tion speaker set ups and L/C crossover then the amplified signal peaks will be OV signal level, or a resistance of less
systems. The actual circuit reference for clipped. Excessive clipping could dam- than 12141, to trip the relay into a
the two mosfet types is given in Figure 4. age the PSU or loudspeakers, especial- temporary off state. Once the OV level
A diode exists parasitically between ly h.f. tweeters! The trip threshold is is removed/allowed to rise above
source and drain, which has very fast presettable to allow for load variations 3VDC, or the resistance increases
switching and recovery characteristics, and operates as for (3). above 1.5k11, then the relay will
and protects the FET from high level
voltage spikes that would otherwise
damage the substrate layers. Zener diodes
are also internally connected between
gate and source and these serve twofold
reasons: as a secondary backup to the
zeners fitted on the driver module, and to
protect the device from static breakdown
whilst being handled.

Monitor Module
The Monitor module, circuit shown
in Figure 5, has several functions:
(1) Power up delay - Relay switched
output delayed by approximately 10
seconds from when the main power is
applied. Allows the positive and
negative supply rails to settle down and
the amplifier to stabilise itself before
connecting the output to a load.
(2) Power off release - Immediate relay
switch off when the mains is removed.
Requirements being the same as for (1).
(3) DC offset detection - Output stage
breakdown, causing supply rail voltage
to be presented to the load, is detected
and latches the 0/P relay into an off
state.The main power must be
removed and re -applied to reset.
(4) Excessive signal clipping - If the
amplifier is allowed to be overdriven
by applying very high input signal Monitor Module.
March 1988 Maplin Magazine 5
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1N4007 330R

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ZD1
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BZX61 <2 TB3

240V RC 70V
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BZX61 1000UF 6K8


90V
-90V 3W

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C4 C5
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P7 10UF 10UF D2

P
0 11--11 1N4007 330R -85V
TB3
- 85V
3W

TB2
BR2 C1
100UF P8
0V3
TB2
P2
OV

Figure 6. PSU circuit.

C7 O1 Five c a +95V
Cs
O V

Re
Rle -850 cc

C4 ID Tel
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R13 Cs R15 L,
P2
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02 Cr:

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r7
FB OP6 P7O OP9 " 0 10 0 ell 0P12

F EN wir ja cr-
recci\\L,LifsP,14-1,(Lio

Figure 7. Track and overlay of the Driver PCB.


6 Maplin Magazine March 1988
re -operate again without resorting to a
power on reset. This input is useful for
heatsink or cabinet, temperature moni-
toring and could be used to switch a
Cooling fan when required.
(6) Two LED indicators show when the
relay is operated and when it is
released while a third LED indicates for
DC offset conditions and peak signal
levels.
From initial power on the 16VDC
supply, from the PSU module, is regulated
by R13 and ZD1 and generates the +10V
rail. This voltage level initially appears
across C2, before it begins to charge
through R10, and 10 input (pins 5 & 6).
IC1 pin 4 output is low, holding the two
connected gate input pins 8 & 1, low also.
Diodes D2 & D4 are reversed biassed, IC1
pin 11 output is high, and D3 conducts;
TR3 switches on and LED 2 - 'relay
released' - illuminates. TR4 conducts,
holding TR5 in an off state, thus the output
switching relay RL1 does not operate.
Once C2 has charged after several
seconds, IC1 pin 4 changes to a logic high
level. Should there be a signal present at
the input during this time, then the diode Driver and Output boards mounted on heatsink.
pump circuit charges Cl to a point where ation, producing approximately +90VDC can be found under final assembly. Next,
IC1 pin 2 reaches the same potential as at TB1.1, and -90VDC at TB1.3. The carefully shape the leads on diodes D1 to
the adjacent input pin 1. The gate output actual DC rail voltages will vary between 4, ZD1, ZD2 and insert these six
now flips low, D2 conducts via R9, IC1 85V and 95V depending on load, components into the PCB. Four links need
pin 11 output goes high and IC1 pin 10 component tolerances, and the mains to be made from any spare wire or BTC
output latches low. D4 now conducts and voltage. The lower voltage level of 85V available and fitted on the PCB - link
the relay remains released. To reset from a would be expected when running the positions are shown as a line on the
latched situation, the mains supply must system at full power (6.5 to 7 amp average legend - the only link actually notated is
be removed and re -applied -a necessary current) accompanied by an increase in LK1! The box shaped legend passing
step as this condition is an indication of a 100Hz ripple level. To prevent any supply through TR5/6 position is not a link,
fault in the Output module! ripple from being injected into the front although a small fink should be fitted at
If signals are not present at time out, end pre -amplifying stages, the high volta- the end of this legend, just below R14.
then D3 is reverse biassed, TR3 switches ge supply is split into two sections. Mount capacitors Cl to C13. Note the
off, LED 2 extinguishes, TR4 switches off Capacitors C2 & C3 AC couple the polarity symbols when fitting electrolytic
and TR5 operates the relay RL1. Resistor transformer secondary to ZD1 and D1. types and take care not to break off any
R16 limits the unregulated supply current ZD1, being a 15V zener, will clamp the legs from polylayer capacitors. Insert
to RL1 and the small voltage drop is used 50Hz sine wave at 15V above the base TR1-3 and TR4, mount TR4 with the
to drive LED 3 - 'relay operated' - while reference level of +90V and the resulting package front (stamped 8718 or 2513718)
RL1 is operating. Heavy duty, dual make 105V is regulated by R1 and zeners ZD3 facing in -board toward R13/C6, so that the
action contacts, connect TB6 terminals 1 to ZD5. Final output voltage at TB3.1 is mounting tab is aligned correctly with the
& 2 together. The contacts are 'dry', i.e. approximately +85VDC, varying by only legend. Mount both preset pot's and fit
not electrically connected to supply rails a few volts under differing loads. The 3 -way terminal block, TB1, with the open
or any part of the circuit, and should be same system is used to generate the terminal end facing out toward the narrow
wired between the amplifier output and -85VDC rail at TB3.3. The amplifier edge of the PCB. Solder all components
loudspeaker loads. Driver module is supplied from the ±85V fitted so far and cut off all excess wire.
at TB3, the amplifier Output module is Refer to Figure 8 and make three chokes
supplied from ±90V at TB1, and the
Power Supply Module Monitor module is supplied from +15V at
The fourth module in this project is TB2.
the PSU module, circuit shown in Figure
6. The module generates supplies for both
amplifier modules and also for the Driver Module
Monitor module. Four items shown in the
diagram are not fitted on the PCB, and Assembly
they are torroidal mains transformer T1, Refer to Figure 7 and the Driver
bridge rectifier BR1 and capacitors C6 & module parts list; further information on
C7. The transformer being rated at 1 KVA PCB assembly can be found in the
is very large and heavy and will require Constructors guide supplied with the kit.
substantial fixing arrangements when Begin assembly by inserting all 12
fitted into a cabinet. BR1 is also quite big veropins (P1 to P12) into the PCB, from
and must be bolted onto a metal heatsink the solder side, push them down onto the
- not the Mosfet heatsink! The cabinet track pad with a hot soldering iron and
base could well suit this need. Also, for solder the heads. Locate and insert
reasons of clarity, fusing arrangements resistors R1 to R15, noting that the 1W
have been omitted here, and follows later types - R13 & R14 - are larger than the
on in the article. T1, BR1, C6 & C7 are a others. Resistors R16-23 are not mounted
straightforward full wave bridge configur- on the PCB and details regarding these Figure 8. Ferrite bead chokes.
March 1988 Maplin Magazine
Vaned heatsink

Mica washer Mica washer


Plastic bush
6BA nylon bolt
Plastic bush Nylon washer

\\I

6BA nylon nut

TR5

TR5 TR6
TR6
25B718 250758

(i) Section Through Heatsink (ii) Viewed from above

Figure 9. TR5 and 6 heatsink assembly.

from the ferrite beads and 24 SWG


(0.56mm EC wire); all that is needed is to
insert the wire through the bead and loop
it around once only. Insert two of these
chokes into the positions marked FB. The
remaining choke is fitted later on with
R16-23. Before fitting the remaining two
transistors, TR5/6, it is simpler to make the
assembly shown in Figure 9. Place a small
plastic bush into TR5 (B718), from the
front, and also the nylon bolt; position the
mica sheet behind TR5 as shown and offer
the sub -assembly up to the vaned heat -
sink, from the outside! From the inside of
the vaned heatsink, repeat the previous
procedure in reverse, starting with the
second mica sheet, TR6 (B758), plastic
bush, nylon washer and nylon nut. Tighten
the nut & bolt, straighten the transistors
and mount the whole assembly in line
with the legend. Keep the heatsink clear of
any components on the PCB and solder all
remaining joints. Fit the clip on heatsink
to TR4 and re -check all work done,
especially soldering; any dry joints or
short circuits could prove nasty when the
PSU is run up later on!

Fet wiring.
Output Module
critical but the coil body must be able to
Assembly fit between the mounting holes on the
Refer to Figure 10 and the Output PCB! Once finished, the end leads should
module parts list. Begin construction by both be on the same side; scrape the
making seven links, (see Figure 11), use enamel from these leads before mounting
the 0.9mm tinned copper wire for this and Ll onto the PCB. Insert nine veropins, P1
insulate each link with a suitable length of to P9, from the solder side of the PCB and
heatshrink sleeve. Heatshrink should also push them down onto the board with a
be fitted to one lead of each of the ten soldering iron. Locate and insert all twelve
0.220 wire wound resistors as shown. 'min' resistors into the PCB and the seven
Next construct coil Ll (see Figure 12). A links. Fit both opto isolators, OP1 & OP2
temporary former, such as a piece of and the four polylayer capacitors. Insert
dowelling or an old retract pen body, of three terminal blocks TB1-3: the 3 -way
approximately 10mm diameter is required block TB1 is orientated with the open
for the coil to be wound on, this is terminal side towards R1 & R4; 2 -way
removed afterwards. Use the 0.9mm block TB2 is fitted with the open terminal
Enamelled Copper wire for this task, side facing the R22/23 side of the PCB;
straighten any twists or kinks in the wire 2 -way block TB3 also is also mounted
and keep each winding close up to the facing the same way as TB2. Solder all
previous turn while making the coil. 16 components positioned thus far, to pre-
turns are made on the former, this is not Underside of the heatsink. vent them from falling out. Now place
8 Maplin Magzaine March 1988
LINK ,Heatshrink
"7"" Sleeving

20 swg
(0.9mm) BTC
(I)
Co

O Bendse Lea d
Close to Resistor
zr cl
C 0 0 3) Resistor Stands
CO CO f11031) Vertically on PCB shrink
1:1117JHE Sleeving
MCM
-1-1(0 Z

ri

01 X 7W Wirewound Resistors 0.22R


S. LL
R2,3,5,7,10,11,12,15,198 21

Figure 11. Fitting insulation sleeves.

ts X rc
16Turns of 20 swg (0.9mm) EC Wire
0. LL
Close Wound on o10mm Former

in 10m m
0 I /D

Scrape Away
Enamel Coating
From Both Legs
In 19mm

(I)

1W Resistor R20 Shown


Mounted Inside Coil L1

VI X Figure 12. Coil assembly.


0. IL

resistor R20 inside coil L1, bend both


leads as shown in Figure 12(ii), and fit
both to the PCB. Finally, insert the ten,
previously prepared, 0.2211 resistors as in
CC Figure 11(ii) and capacitors C3 & C4.
Solder all remaining components and
x
a a check over the work done. Cut off excess
wire ends and clean flux from the tracks;
pay particular attention to dry joints and
short circuits on this module.

S. Monitor Module
Assembly
With reference to the Monitor parts
list and Figure 13, make and insert a link
0
into the PCB in the position between R12
& R14, locate resistors R1 to R16 and fit
these on the PCB. Next insert diodes Dl -5
and 10V zener ZD1. Take care not to
confuse diodes with the zener as package
styles are very similar! Fit the single
veropin, P1, from the solder side first and
push home with a soldering iron. The rest
Figure 10. Track and layout of the Output PCB. of the module assembly is quite straight -
March 1988 Maplin Magazine 9
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I-
F -3 17:3H
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N N H
H H
Y¢ K Y/

Figure 13. Track and overlay of the Monitor PCB.

forward, but note the orientation of


certain components like IC1 and Cl /C2.
Mount terminal blocks TB1, 4 & 6 with
their open terminal sides facing out,
toward the edges of the PCB. LED's 1-3
can be fitted straight onto the PCB, if
required, or the minicon latch plugs TB2,
3 & 5 could be used and the LED's wired
to them via optional, 2 way minicon latch
sockets. Once all components have been
placed, solder each lead and remove
excess wire, etc. Relay RL1 must be
mounted with pins 1 & 2, stamped on the
base, inserted into the PCB holes marked
1 & 2. It is physically possible to fit RL1
either way around, as the terminal pin
positions are symmetrical; the relay will
only function in one of these positions, so
ensure that it is mounted correctly. Solder
RL1 and clean the tracks for inspection.

PSU Module
Assembly
Refer to the PSU parts list and Figure Complete system.
14. Locate diodes D1 & D2, and zeners
ZD1, 2 and ZD3 to ZD8. These compo- position. Mount the six 3W resistors R1 to positions FS1 & FS2. Lugs on the base of
nents are very similar looking and will R6, and the three terminal blocks, TB1 to each clip should be inserted through the
require close scrutiny to identify them. TB3. Position these blocks with the open PCB and bent over the pad beneath. There
Mount all ten components onto the PCB terminal side facing back towards the rear is a small tag, on the inside of the clip,
along with miniature bridge rectifier BR2. side of the PCB. The two middle sized which is a 'stop' and prevents the fuse
Note that BR1 is NOT mounted on the cans, C8 & C9, are fitted on the PCB with from sliding out; fit the clips with the stop
module, details on this appear later on. their terminal lugs inserted into the large orientated at each end of the fuse
Insert the four non -polarised capacitors holes, and bent over the mounting pad to mounting position, and insert both 80mA
C2 to C5, which may be inserted either secure for soldering. Take note of the fuses. Solder any remaining leads and cut
way around, and the polarised capacitor polarity symbols and colour reference on off excess wire ends, ready for cleaning
Cl, which must be fitted in one particular these capacitors! Next, fit the fuse clips in - and inspection.
10 Manlin Marrn7inA Morph 1CIAR
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MPPL IN GD79L
ISS-2 S -SIDE 0
MOSFET PSU

1 11
eL\(t%4/
E(01
Figure 14. Track and overlay of the PSU PCB.

Heatsink and hand side (Figure 15). TR1 (2SK1 76) now the right hand side (under the Output
becomes the first device, at the nearest module), but only TR2, 5 & TR8 have
MOSFET Assembly end, referred to as the 'front'. pillars fitted to both left & right hand sides.
Figures 15 to 18 show eight positions The Output module will be installed A typical mounting arrangement for
for Mosfets TR1 to TR8. It can be seen on the right side of the heatsink (Figure 16) Mosfets is shown in Figure 19. The
from the base view diagram of a Mosfet, and the Driver module fitted on the left diagram refers directly to TR1, 3, 4, 6 &
that the drain & gate terminals are not (Figure 18); both modules mount onto TR7, i.e. Mosfets that do not have pillars
positioned centrally across the body, but threaded pillars which are also part of the fitted at both ends; the remaining three
are offset to one side. Position the heatsink Mosfet mounting. Eleven pillars are Mosfets only differ in that the 6BA nut is
extrusion with the base upwards and the shown in Figure 15, and it can be seen replaced by a pillar, and an extra plastic
Mosfet drain/gate drilling offset to the right that every Mosfet has one pillar fitted on bush is fitted to insulate the mounting
March 1988 Maplin Magazine 11
"e -s
.
...V. ; z ti 'r't -14"..4 v

TR8

TR7

TR6

TR5

Figure 15. Putting pillars on the heatsink.

bolt -head from the Mosfet case. compressed into the material and after remaining two 2SK176 Mosfets, TR3 &
(1) Fit a greaseless insulator, onto a re -assembly, ensure the Mosfet drain & TR4, and test each one for shorting to the
2SK1 76 Mosfet, and mount the device gate terminals protrude centrally through heatsink.
on the heatsink in position TR1. the heatsink holes and do not foul the (9) Fit a greaseless insulator onto a 2SJ56
(2) Place a shake washer onto a 6BA x 1 in sides. Mosfet, and mount the device on the
bolt and insert the bolt through the (6) Fit a greaseless insulator onto a 2SK176 heatsink in position TR5.
hole at the right hand side (nearest to Mosfet, and mount the device on the (10) Repeat steps (7) & (8).
the D & G terminals) of the Mosfet, heatsink in position TR2. For mounting TR6 & TR7, follow
insulator, and heatsink. (7) Repeat steps (2), (3), and (4). procedures (1) to (5) using the 2SJ56
(3) Position a special plastic bush and 6BA (8) Position a special plastic bush and 6BA Mosfets, and for the final Mosfet, repeat
plain washer onto the bolt and fit a plain washer onto the bolt, and this steps (6) to (8) for position TR8.
6BA x 22mm long pillar. time, fit a 6BA x 22mm pillar instead of Test the Mosfets, as mentioned
(4) In the left hand side hole, insert a 6BA the nut. previously, and re -check the completed
x 1 in bolt, & shake washer, through the Repeat steps (1) to (5) for the heatsink assembly with Figure 15.
Mosfet, insulator & heatsink.
(5) Position a special plastic bush and 6BA
Solder wire
plain washer onto the bolt, and fit a 20 swg /to pin
6BA nut. BTC wire

Tighten up the nuts/pillars with a 6BA


box spanner, but do not over -do this as Solder joint and
bolt threads can easily be stripped off. slide sleeve over
Drain Terminal
Ensure the Mosfet is mounted firmly on into Heatsink
the heatsink and test for short-circuits
between the Mosfet case (source) and the Soldered
heatsink. A resistance meter will be joint

required for this job; scrape away a small


area of adonising from one corner of the
heatsink, and connect one of the meter
probes here. Also, check for shorts on
both gate & drain terminals and if any are
found, strip down the assembly and Mosfet

inspect the insulator. Look for small


pieces of swarf that may have been Figure 17. Close-up detail of Mosfet connection.
12 Maplin Magazine March 1988
Of. riits=5, t / .. 141/4i;;
%" ,P". i'ot<4

Heatsink

0 *
Pillar
TR8
P8 R23 ....f0
Og
,,.. ilit
T R8
d0

*
1 R7
P12

R22 0,70 O0
P9 14' ® T R 7
d P11

0 TR6 P10
* TR6
d7 P7

R20
P8/1/2:14g
(0 TR5
Pillar dr) P6 Driver module ,,"--1 TR5

Heatsink Output 8 Pillars


Module R19 9
10.. TR4 P-76-0 (0
P2
d" * TR4
P6 R18
/e.6
0 TR3
0 P5
P5
og

ll'.)
2.9
TR3.
d
3 R17
P4 14 g

1-
\._.)
Pillar
TR2
P4
0
0
TR2
d
R16

til TR1
C) P3
0 * TR1
(0
d

Drain Gate
terminal terminal

20 SWG.
BTC wire
-680R Resistor
Pin Solder resistor
Slide sleeve over to pin Slide sleeve over
Drain Terminal Gate Terminal
into Heatsink Output Module into Heatsink

Soldered L., J L _Lj J


Soldered
L
Joint r-I
Joint

Mosfet / Mosfet

r C

Figure 16. Mosfet drain wiring. Figure 18. Mosfet gate wiring.
March 1988 Maplin Magazine 13
wiring to BR1, C6 and C7 as short as
1/4"5 6BA bolt
possible and note polarity symbols! BR1
runs very hot, when in operation, and
6BA shake
therefore requires bolting to a heatsink
-/ washer panel (not the Mosfet heatsink!). The six
secondary wires from T1, require the
enamel insulation to be scraped off before
tinning. Do not apply the heat for too
long, while tinning the ends, as the outer
22mm x 6BA plastic insulation will melt back up the
threaded spacer
6BA nut (Pillar) wire. Once the PSU has been assembled
to Figure 21, test the various output
voltages before connecting to the Mosfet
6BA washer 6BA washer amplifier.
Special plastic - Special plastic
bush (JG21X) bush (JG21X)
Power Supply Testing
Note: high AC and DC voltages are
exposed in the power supply area. The
C is urged to take full safety
constructor
measures when taking measurements,
e.g. do not wear rings, bracelets, watches
or medallions; insulate the PCB tracks
from any surrounding components or
Greaseless metallic objects. DO NOT under any
insulator circumstances connect the PSU directly to
mains, use suitable fusing; better still, use
Mosfet a safeblock type distribution connector.
Apply 240VAC mains to transformer
6BA shake 6BA shake T1. If using a fused distribution block,
washer washer
then anti -surge fuses are necessary. Initial
power up current is very high in this
circuit and a 240V, 5 amp, anti -surge
rating is recommended in the mains
1"x 6BA bolt 1"x 6BA bolt
primary. Connect a DC voltmeter, set to
read at least 100VDC, with the negative
probe to TB1 OV2 and positive probe to
TB1 +90V. Expected readings here
should be between +94 and +98VDC
Figure 19. Mounting Mosfets to heatsink.
approximately. Transfer the positive probe
to TB1 -90V and check for a similar
negative reading. Disconnect both probes
Mounting Modules Place the Output module in position from TB1 and reconnect the negative
over the eight pillars, so that the screw probe to TB3 OV1. Place the positive
onto the Heatsink threads are visible through all eight probe on TB3 +85V and a reading
Left over from the Driver module mounting holes in the PCB. Fit a 6BA x between +92 and +96VDC should be
components were eight resistors, R16 to 1/4" screw, and shake washer, into each expected. Transfer the positive probe to
R23. Each resistor is connected to a mounting hole and tighten them down. TB3 -85V and check for a similar
Mosfet gate and one of the pins, P4-7 and Wrap the extended drain wire, from TR1, negative reading. Finally, disconnect both
P8, and P10-12. One pin, P9, at the around pin 3 on the module and solder. in probes from TB3 and place the negative
centre edge of the driver PCB is wired via position. Cut off excess wire ends and probe on TB2 OV3 and the positive probe
the remaining ferrite bead choke, to P1 on connect the remaining seven drain termi- on TB2 +15V. Expect readings between
the Output module (see Figure 20). Do not nals, from TR2-8, to the PCB. +15 and +18VDC.
wire these particular pins to the Mosfet! Place the Driver module in position While the PSU is not connected to
Place a 1 Omm length of heatshrink over the three pillars (Figure 18), so that the amplifier modules, voltage levels are
sleeving over one end of a 6801/ resistor the screw threads are visible through all slightly higher than would otherwise be
lead and solder this lead to the gate three mounting holes in the PCB. Fit a the case. This means that the wirewound
terminal of TR1, as shown in Figure 18; 6BA x 1/4" screw, and shake washer, into resistors run hotter and therefore dissipate
this is now R16. Repeat the same each mounting hole and tighten them more heat at this time. Although not a
procedure on TR2-8, for resistors R17-23. down. Now wrap the wire end, of resistor problem, do not allow the PSU to run for
Push the sleeving over the solder joint and R16, around pin 4 on the module and long periods in a disconnected state and
onto the Mosfet gate terminal (Figure 17). solder in position. Cut off the excess wire avoid contact with the resistors.
Solder droplets must not be allowed to fall ends and connect the remaining seven
down into the hole, while soldering, resistors, R17-23, as in the diagram.
otherwise the particular assembly will Locate the third ferrite bead choke, Monitor Module
have to be stripped down to remove it. remove the enamel from each wire end,
The eight drain terminals are wired in and connect between pin 9 on the Driver Testing
similar fashion (see Figure 16) using module, and pin 1 on the Output module Connect the PSU module TB2 (+15V
0.9mm tinned copper wire - NOT (see Figure 20). & OV3) to TB4 on the Monitor module, see
resistors! Cut and straighten a manageable Figure 20 and Figure 22. Temporarily wire
length of wire, e.g. 100mm long, sblder the three LED's, LD1-3, noting that the
one end to the Mosfet drain terminal, cut a Power Supply Wiring longest lead, of the two on each LEO, is
30mm length of heatshrink sleeving, fit it Off board components, such as T1, the Anode. Connect a voltmeter, set to
onto the wire and slide it over the solder BR1, C6 and C7, are wired to the PSU read +20VDC or more on TB4, apply
joint, onto the terminal. module as shown in Figure 21. Keep the mains to the PSU module and check the
14 mapun magazine March 1988
411'4' ." ** -,14; cy --41,*,1,t7.1,%-
J. r
itif: Si4 tly1); .
.

+85V
OV1
-85V

TB2
+15V
O OV3
Output Module O
P2 P1 P3
0 < Screen (0V)
TB1 Signal
(C9) Output
TB3 TB3
O 2
1_2_1 O
PSU Module

Driver Module

TB1 TB1
O -90V O
FBChoke OV2
P9 P1 +90V
0

Loudspeaker TB6
Monitor Module
c)-(RL1)
IO
o
4R

OV TB2 TB1
2--0- +10V +10V
I/P O
IC1
TB4
O

Figure 20. Module interwiring.

meter reads +15V approximately and Turn off the power, wait for the PSU
LD2 illuminates. After 7 to 10 seconds
Power Amplifier capacitors to discharge and remove the
time out has elapsed, relay RL1 should Testing +V wire from TB3 (+85V) on the PSU
operate. Check that the meter reading Refer to Figure 20 and wire all four module. Place the test meter between the
reads approximately 14 to 15V,. LD2 is off modules as shown. Use the mains cable +V wire and +85V terminal on TB3 and
and LD3 is now illuminated. supplied in the PSU kit for all supply choose a DC current range of 0.1A or so.
Connect the External input pin to any connections. When wiring the signal Re -apply mains power and check the
of the OV rails. RL1 should release, LD3 output from TB on the Output module, current reading is stable at 0.015A
extinguishes and LD2 illuminates. Re- either TB3.1 or TB3.2 terminals can be ±0-002A. The main bulk of this current is
move the OV connection from P1, and used. The same applies to the relay drawn by the voltage amplifying stage, see
RL1 re -operates, LD3 re -illuminates and contact output from TB6 on the Monitor Figure 2, and any large variation from this
LD2 extinguishes. module. TB6.1 or TB6.2 can be used reading may well point to a fault
Connect the voltmeter between OV either way around, as an input or an condition. Check resistors R13 & R14 are
and the wiper of RV1 (see Figure 5). With output, as this connection is a dry relay not overheating, if this is the case!
a small screwdriver, turn RV1 wiper full contact. Do keep in mind the safety
anti -clockwise (to the left), and check for a procedures before applying power to the
voltage reading of +1 to +1.5V. Turn the amplifier and do not connect a loud Output Stage
wiper full clockwise (to the right) and speaker to the Monitor module, or Output
check the voltage reads between +6 to module, before testing the output. Quiescent Current
+6.5V. If any of these voltage readings Once the complete system has been Turn off the power. Again, wait for
vary significantly, check the 10V supply wired correctly, adjust the presets on the the PSU capacitors to discharge, remove
rail on pin 14 of 10 . The reading should Driver module as follows: RV1 wiper set the meter and re -connect the +V wire to
not vary by more than ±0.5V from 10V. fully clockwise and RV2 wiper set TB3 (+85V). Now disconnect the +V
To check the diode pump threshold approximately half travel. Apply mains wire from TB1 (+90V) on the PSU
voltage, connect the voltmeter between power, and with a voltmeter set to read module, and with the test meter set to 5A
OV and pin 2 of 10 . With RV1 fully 100VDC or more, check the PSU voltage DC, place the meter between this +V wire
clockwise the reading is approximately on the Output module at TB1 for ±88 to and +90V terminal on TB1. Re -apply the
0.7V, and 3V approximately when fully ±90VDC. Check for ±94 to ±96VDC on power and check for a current reading of
anticlockwise. Adjusting RV1 should not the Driver module at TB1 as well and note 0.200A DC ±0.05A; the reading will vary
cause RL1 to operate or release and only the four supply rail polarities are correct. from one amplifier to another. Turn RV1
LD3 should be active, unless a signal is Check for an offset voltage between TB3, on the Driver module anti -clockwise (left),
present at the input of TB1 pin 1. Remove on the Output module, and OV. The offset for a current reading of 0.4A. This is the
the power and discharge the PSU rails as voltage should be very small, less than total current present in the Mosfet stage
before. ± 0.01VDC. and ideally would represent 0.1A flowing
March 1988 Maplin Magazine 15
: ."' '`xr .

in each of the four output pairs (see Figure


240V AC
3). As the Mosfets are not completely
matched, then for a fixed gate biassing
Or Or voltage, the quiescent current in each
Mosfet will be different. The volt drop
across each 0.22S1 corresponds to the
device current and readings between
Transformer T1 0.15V and 0.27V can be expected across
Red the 0.22SZ source resistors.
Wht Gry Turn off the power and, once the PSU
Blk capacitors have discharged, remove the
test meter and re -connect the +V wire to
TB1 (+90V) on the PSU module. By now
the heatsink should be getting very warm
and it will eventually be necessary to
place the fan onto the front of the heatsink
Blue
Yel
to cool the Mosfets. The fan should be
orientated so that it blows air down the
heatsink flutes, which exposes the un-
guarded fan blade. Be extremely careful of
the revolving blades and fit a wire guard to
C7 C6
prevent possible injury!

+ - - + Final Testing
Off load tests should be performed
Lk\s) using an audio signal generator and
00 0 0
10 9 4
BR 1 oscilloscope capable of displaying
2 1 7 5 11 12
200VAC. Connect the generator to the
amplifier AC input and screen (OV), and
PSU Module connect the 'scope probe between the
amplifier output and OV. Set the generator
for 1 kHz sine wave, at an output level of
TB2 T83 TB1 0dB (0.775V RMS), and the 'scope to
0 0 display a 200V signal. Turn on the power
and, after the monitor time out, check the
'scope waveform for a sine wave of
-85 +85 -90 +90 approximately 153V peak to peak. When
+V OV3 OV1 0V2
using a test meter instead of a 'scope,
15V DC Supply Regulated Unregulated check the amplifier output on 200V AC
To Monitor Supply To Supply To
Module Driver Module Output Module range, for a reading of 54V (RMS). Ensure
the bandwidth of the meter will extend to
lkHz; digital meters should be o.k., but
not all analogue movements respond
accurately up at this frequency! It should
Figure 21. PSU wiring. be possible to increase the input signal
level still further, by 1.5 to 2dB, and view
the onset of clipping at the peaks of the
r waveform. This occurs at about 180V
peak to peak. Increase the generator
output frequency to 50kHz and view the
RL1 Dry Contacts
amplified waveform. The signal amplitude
From TB2 on will have dropped 3dB to 110V peak to
0/P module
Signal +10V peak and if the frequency is still increased
to 100kHz, the signal level continues to
drop to approximately 90V peak to peak
L D1 2 1 02 (30V RMS) or -6dB. The wave form
Peak 07132 symmetry can be modified slightly by
TB1 TB6
Detector a
adjusting RV2 on the Driver module as
required. The effect of RV2 on the
) IC 1
waveform becomes more noticeable
LD2 when driving the output into a load, so
Relay Monitor Module very little effect can be expected at this
Released
0783
TB4 time.
20011 TB5
a k In Conclusion
A
LD3 No matter what specifications say,
+15V OV3 the final proof of the amplifier's perform-
Relay
From TB2
on PSU
Operated ance comes from running the system and
listening to it. This is often the stage where
constructors suffer disappointment and
therefore is worthy of a few suggestions.
This amplification system is capable of
delivering peak power levels in excess of
Figure 22. External connections to Monitor PCB. 1.3KW, or greater than 1300 Watts, into a
16 Maplin Magazine March 1988
..
411 load! First, make sure your speaker guitars, synthesisers, tape recorders, re- blow fuses (anti -surge) rated 6.3A, such as
system is adequate to handle the power. cord player pick ups or tuners, directly to RA13P, 20mm type. Keep all power
Remember that the speaker power rating the input. Suitable pre -amplification is wiring from PSU to Driver & Output
is much reduced when NOT mounted in a necessary for these sources of audio. modules as short as possible. If fitting the
cabinet of the correct design (or not in a Fuses are not shown in the 90V DC supply assembly into a cabinet, arrange the fan to
cabinet at all!). The signal input require- rails between PSU and Output module. be mounted into one of the sides and at
ment, being OdB, is suitable for connect- They can be fitted here, if required, actual one end of the Mosfet heatsink. This
ing to pre -amps or mixers with line types of holder, etc. must be left to the allows air to be drawn from outside and
outputs, i.e. do not connect microphones, constructor, but remember to use slow blown directly across the Mosfets.

OUTPUT PARTS LIST DRIVER PARTS LIST


RESISTORS: All 0.6W 1% Metal Film RESISTORS: All 0.6W 1% Metal Film
R1,4,6,8,9, RI 2k2 1 (IVL1K2)
13,14,16 4k7 8 (M4K7) R2 100k 1 (M100K)
R2,3,5,7,10, R3,7 4711 2 (M47R)
11,12,15,19, R4 47k 1 (M47K)
21 0.2211 7W Wirewound 10 (L0.22) R5,8 4k7 2 (M4K7)
R17,18 1k8 2 (MIKE) R6,9 47011 2 (M470R)
R20 1011 1W Carbon Film 1 (CJOR) RIO lk 1 (MIK)
822,23 22k 2 (M22K) R11 22011 1 (M220R)
R.12 68k 1 (M68K)
CAPACITORS R13,14 4711 1W Carbon Film 2 (C47R)
C1,2 100nF Polylayer 2 (WW41U) R15 33k 1 (M33K)
C3,4 100/2F 100V P.C. Electrolytic 2 (FD15R) R16-23 68011 a (M680R)
C5,6 IOnF Polylayer 2 (WW29G) RV1 22011 Hor Encl. Preset 1 (UF98G)
RV2 47011 Hor Encl. Preset 1 (UF99H)
SEMICONDUCTORS
OP1,2 Opto-Isolator 2 (WL35Q) CAPACITORS
TRI-4 2SK176 Mosfet 4 (FD I8U) C1 10pI 50V P.C. 1 (FF04E)
TRS-8 2SJ56 Mosfet 4 (FD I9V) C2,14 47pF Ceramic 2 (WXS2G)
C3 22pF Polystyrene 1 (BX24B)
MISCELLANEOUS C4,5,6 100nF Polylayer 3 (WW41U)
TB1 3 Way P.C. Terminal 1 (RK72P) C7 220p,F 16V P.C. Electrolytic 1 (FF13P)
TB2,3 2 Way P.C. Terminal 2 (FT38R) C8 10pF Ceramic 1 (WX44X)
Veropins 2141 1 Pkt (FL21X) C9,11 100µF 100V P.C. Electrolytic 2 (FD15R)
EC Wire 0.9mm 20 swg 1 (BL26D) C10,12 100pF Polystyrene 1% 2 (BX46A)
TC Wire 0.9mm 20 swg 1 (BL13P) C13 470pF Polystyrene 1% 1 (BXS3H)
Heat Shrink CP24 1 (BF87U)
HP Mosfet Output PCB 1 (GD81C) SEMICONDUCTORS
Heatsink drilled 1 (XJ66W) D1-4 1N4148 4 (QL80B)
Insulator T03 8 (QY44X) TR1-3 2SA872A 3 (UF75S)
Threaded spacer 2 Pkts (IG20W) TR4,5 258718 2 (11F7SH)
Plastic bush 1 Pkts (JG21X) TR6 2SD758 1 (UF77D
Bolt 6BA lin 2 Pkts (BFOTH) ZD1,2 BZX61C12V 2 (C,F58K)
Bolt 6BA 1/4M 1 Pkts (BFOSF)
Nut 6BA 1 Pkt (BF18U) MISCELLANEOUS
Shake 6BA 3 Pkts (BF26D) TB I 3 Way P.C. Terminal 1 (RK72P)
Washer 6BA 2 Pkts (BF22Y) Veropins 2145 1 Pkt (FL24B)
Standard 120mm Fan (WY081) HP Mosfet Driver PCB 1 (GD80B)
A/P Beads 3 (LB62S)
OPTIONAL Heatsink Clip on T0220 1 (FG52G)
Finger Guard 120mm 1 (FS20W) Heatsink Vaned Plas.Pvvr. 1 (FL58N)
Kit (P) Plas 2 (WR23A)
Bolt 6BA Nylon 1/2in 1 Pkt (BF75S)
Nut 6BA Nylon 1 Pkt (BF80B)
Washer 6BA Nylon 1 Pkt (BF84F)
EC Wire 0.56min 24swg 1 (BL28F)
TC Wire 0.56min 24swg 1 (BL15R)
Bolt 6BA 1/4in 1 Pkt (BFO5F)
A complete kit, excluding Optional item, is available: Shake 6BA 1 Pkt (BF22Y)
Order As LM51F (HP Mosfet Output Kit) Price £99.95
The following items in the above kit are also available separately,
but are not shown in our 1988 catalogue:
OR22 7W Wirewound Order As L0.22 Price 35p A complete kit is available.
10011F 100V P.C. Electrolytic Order As FD15R Price 28p Order As LM50E (HP Mosfet Driver Kit) Price £11.95
H.P. Mosfet Output PCB Order As GD81C Price £4.50 The following items in the above kit are also available separately,
Heatsink drilled Order As XJ66W Price £27.95 but are not shown in our 1988 catalogue:
10 Pk Threaded Spacer Order As JG2OW Price 60p 100µF 100V P.C. Electrolytic Order As FD15R Price 28p
20 Pk Plastic Bush Order As JG21X Price 45p HP Mosfet Driver PCB Order As GD8OB Price £3.50

March 1988 Maplin Magazine 17


MONITOR PARTS UST PSU PARTS LIST
RESISTORS: All 0.6W 1% Metal Film RESISTORS
R1,8,12 lk 3 (MIK) R1,2 33011 3W Metal Film 2 (W330R)
R2,13 4709 2 (M470R) R3-6 6k8 3W Metal Film 4 (W6K8)
R3,4,14 4k7 3 (M4K7)
R5,9,11,15 10k 4 (MIOK) CAPACITORS
R6 100k 1 (M100K) CI 100p.F 25V P.C. Electrolytic 1 (FFIIM)
R7,17 2k2 2 (M2K2) C2-5 10/LF 50V Reversolytic 4 (FBOSG)
RIO 470k (M470K) C6,7 10,0001/F 100V Can Electrolytic 2 (FI)16.5)
R16 1000 1 (M100R) C8,9 1,000AF 100V Can Electrolytic 2 (FF19V)
RV1 4k7 Hor. End. Preset 1 (UHO2C)
SEMICONDUCTORS
CAPACITORS D1,2 1N4007 2 (0L79L)
CI Im.F 35V Tantalum 1 (WW600) ZDI,2 BlX61C15V 2 (QF57M)
C2 22/1F 63VP.C. Electrolytic 1 (FFO7H) ZD3-8 BZX61C3OV 6 (QF64U)
BR1 K04 1 (BH48C)
SEMICONDUCTORS BR2 WO I 1 (QL38R)
'Cl 4093 1 (QW53H)
TR1,2,4 BC548 3 (QB73Q) MISCELLANEOUS
TR3 BC558 1 (QQ17T) TB1,3 3 Way P.C. Terminal 2 (RK72P)
TR5 BC337 1 (QB68Y) TB2 2 Way P.C. Terminal 1 (FT38R)
Dl -5 1N4148 5 (QL80B) HP Mosfet PSI) PCB 1 (GD79L)
ZDI BZY88C10V 1 (Q1 -114Q) Ti Transformer 1 (XJ65V)
LD1,2,3 LED Red 3 (WL27E) FS1,2 nise A/S 80mA 2 (RAO4E)
Fuse clips 4 (WH49D)
MISCELLANEOUS HD Mains Black 2 Mtr (XR09K)
RL1 Relay 16A 250VAC 12V 1 (1022Y)
TB1,4,6 2 Way P.C. Terminal 3 (FT38R) OPTIONAL
TB2,3,5 Minicon Latch Plug 2W 3 (RK65V) Safefuse holder 20mm (RX96E)
HP Mosfet Monitor PCB 1 (GD82D) Fuse A'S 6.3A (RA13P)
DIL Ski. 14 Pin 1 (BL18U)
Veropin 2145 I Pkt (FL24B)

OPTIONAL A complete kit, excluding Optional Items, is available.


Latch Housing 2 way 3 (HB59P) Order As LM53H (HP Mosfet PSU kit) Price £89.95
Minicon Terminal 1Stp (YW25C) The following items in the above kit are also available separately,
7/0,2 Wire 10M Blk 1 Pkt (BLOOA) but are not shown in our 1988 catalogue:
7/0.2 Wire 10M Red 1 Pkt (SLOTH) 10,000,ur 100V Can Electrolytic Order As FD16S Price £12.95
HP Mosfet Transformer Order As XJ65V Price £59.95
HP Mosfet PSU PCB Order As GD79L Price £3.95
A complete kit, excluding Optional items, is available.
Order As LM52G (HP Mosfet Monitor Kit) Price £19.95
The following items in the above kit are also available separately, Note: These four kits will not be available until April 1988.
but are not shown in our 1988 catalogue
16A 250V AC Relay 12V Order As JG22Y Price £12.95
HP Mosfet Monitor PCB Order As GD82D Price £3.50

PRIZE DRAW WINNERS B.P. Coley, Birmingham; E. Cheong, Liverpool; P.


Lane, Great Yarmouth; C.F. Cheuk, Redditch; P.
Ripley; P. Foster, Grantham; S. Wright, Leeds; M.
Burge, New 011erton; F.J. Hall, Wootton Bassett; J.
Hayes; A.M. Stephens, Aylesbury; M. Moonan,
Wirral; A. Raybould, Highbury; G. Davison, Seve-
During 1987, Maplin ran prize draws in which the Burrows, Dovercourt; K. Marsh, Exeter; C. Street, Chitty, Chelmsford; J. Tremaine, Lostwithiel; H. noaks; A. Latham, Ilkeston; R.R. Bacon, Hitchin;
winner could select as first prize either a fabulous Redhill; P.D. Gacon, Bedford; D. Kelly, Ystrad- Marshall, Liss; P. Nesbit, Edinburgh; R.E. Haynes, M.W. Stracey, Worthing; A. Rees, Scoffer; A. Neill,
Ford Escort XR3i or a stunning Ford Sapphire GL. Meurig; E. Abbott, Blackburn; K. Jupe, Attlebor- Letchworth; P.L. Heaps, Chalfont St. Peter; S.M. Magherafelt; K.D. Lunn, Harrogate; G. Wesley,
The lucky winner is Mr W.L. Grint, from Norwich in ough; A.T. Chappell, Cardiff; R.M. Wheatley, Hindley, Cropwell Bishop; Dr. R.D. Firn, York; J. Sheffield; J.K. lyengar, Chesham; S. Graham,
Norfolk. He has selected the Sapphire GL as his Leeds; Mrs. U.K. Seldrup, Horsham; G.R. Bunting, Waldron, St. Athan; J. Cunningham, Newry; A. Edinburgh; W. Richards, Rhyl; P.J. Bishop,
prize, and was 'over -the -moon' when he heard the Wallasey; M. Dabhi, Cheltenham; A. Glover, McNeill, Solihull; C. Covell, Canterbury; K.A. Leominster; J. Merry, Cranham; D. Wright, Ilkes-
news. He says that he has been a long-time Daventry; R. Stone, Bradford; R.A. Gillingham, Mason, Harlow; R.W. Hudson, Prudhoe; M.J. ton; F.J. Rooke, Brighton; Mr. Paine, Darlington;
customer of Maplin's and confesses that now he is Arundel; A.E. Russell, Meopham; C.S. Maidstone, Darwin, Sheffield; P.D. Sutton, Exeter; D. Hills, R.P. Skidmore, Exeter; S. McVey, Keighley; D.J.
likely to remain so for the rest of his life! The icing Maidstone; J. Huddleston, Caterham; A. Page, Salisbury; G. Ma, Henley-on-Thames; J.K. Heald, Charles, Worcester; A.G. Seagrave, Croydon; D.
on the cake is that this fabulous win has come at Bournemouth; P. Cooke, Bury St.Edmonds; Cpt. Aberystwyth; M. Robinson, Slough; F.T. Ibrahim, Griffiths, Ebbw Vale; R. Trump, Cambridge; J.B.
just the right time, as his old Cortina is just about on L.H. McBain, Tavistock; M. Drake, Callender; D.H. Ilford; G.J. Wilson, St. Albans; P. Simpson, Hull; Leech, Lowestoft; A. Sawyer, Cosham; a E. Tallis,
itslast legs (wheels!). Maplin send him their Boutton, Theme; G. Harris, Wimbledon; D.F. W. Gwyther, Taunton; B. Bunnell, Bristol; Mrs S. Leeds; 0. Corfito, Cambridge; P.J. Richmond,
heartiest congratulations and wish him many Carter, Brentwood; Mr. Weijman, Bramley; M.J. Hammond, Yarm; M. Wright, Ipswich; E. Hayward, Harrogate; P. Richards, Holyhead; G. Boulton,
hours of happy, carefree motoring. In addition 500 McCarthy, South Norwood; R.B. Davies, Market South Harrow; L. Fisher, Canterbury; B. Veer, Chester; T.P. Wilson, Redcar; A.S. Hughes,
other prizes of a highly decorative and functional Harborough; P.J. Williams, Anglesey; S. Woodley, Bath; G.K. McKay, St. Neots; J.N. Trumpeter, Holywell; B.L. Hensman, Keighley; G. Jewell,
200 year calendar clock have been awarded to the Cambridge; A. Twyman, Faversham; T.W. Wil- Danbury; D.O. McFarlane, Hexham; D. Smedley, Norwich; P. Meinertzhagen, Sevenoaks; C.F.
runners-up. The 500 people are listed below: liams, Powis; R. Pringle, Clacks; K. Waring, Ilkeston;G.N. Skelton, Bagshot; D. Mitchell, Perth; Osborne, Weybridge; F Gajraj, Cheam; E.W.
Nottingham; S.E. Plumtree, Eastbourne; M. P. Storey, Worksop; S. Marsh, Belper; A.S. Grant, Lewis, Oxford; C.R. Doherty, London; N. Paterson,
R. Oakton, Derby; P. Bunney, Broughton -in - Hooper, Staplefield; C.W. Williams, New Malden; Macclesfield; M. Blair, Edinburgh; A. Ralston, Bournemouth; J.J. Trinder, Paisley; J. Malky, High
Furness; A.S. Foster, Helensburgh; M.J. Clay, K.J. Williams, Llanelli; M. Calvert, Braintree; J. Leicester; C. Clatworthy, Swansea; S. Clogg, Wycombe; J.S. Woolley, Darlington; H.D. Taylor,
Kettering; A. Brown, Letchworth; G.D. Brunette, Farmer, BFPO 29; D. Taylor, Leamington Spa; Addlestone; R.J. Goodship, Cambridge; M.R. Coulsdon; T. Brittain, Sale; R. Startup, Eden -
Littlestone; Rev. W.H.C. Kingston, Honiton; A. F.R. MacDonald, Dorking; N. Meigh, Stoke-on- Collingwood, Bishops Stortford; D.J. Kirby, Bir- bridge; D. Peers, Reading; N.V. Scambell, Yar-
Marlyn, Christchurch; K.H. Lockyer, Oxford; Mrs Trent; J.A. Pollikett, Crawley; J. Gabryliszyn, chington; P. Goacher, Ruslington; Mrs M. Parnell, mouth; A.H. Walker, York; J.B. Pye, West Drayton;
S.C. Wilkinson, Eastbourne; A.R. Sparkes, Mac- Shipston-on-Stour; P. Cockayne, Cardiff; T.A. Carshalton; R.C. Buick, Bromsgrove; R.D. Ward, Derek Gaylord, Yeovil; G.T. Boakes, Sevenoaks;
clesfield; M. Taylor, Maidenhead; P.J. Turner, Mossman, Penarth; C. Jones, Knutsford; D.J. Dorking; E.P. Benedek, Oldham; S. Howlett, Dr. J. Harwood, Windsor; L.P. Brown, Penkridge;
Castletown; W.H. Hunt, Beccles; P. Dunderdale, Lilley, Chelmsford; R. Alcock, Bristol; R.C. Mould, Teddington; D.R. Bradberry, Ballinamore; I. Ross, M.A. Preece, Burnley; T.D. Lane, Frome; F.W.
Ballaugh; D.J. Weller, Herne Bay; K.R. Maples - Whetstone; D.G. Waller, Colwyn Bay; E.S. Tre Ballyclare; L.V. Treeby, Plymouth; P. Woodlock, Smallwood, St. Austell; C.A. Chapman, Leicester;
den, Gillingham; K. Watson, Selsey; D.A. Good- near, Alfreton; J. Sommerville, Stonehouse; J.P. Kings Lynn; A.A. Finney, Tamworth; D. Jenkins, Mrs D. Blandford, Coventry; P.S. Michaelis,
ger, Hastings; T.F. Roberts, Swindon; M.R. Dud- Fowler, Dursley; N. Chescoe, Reading; K.W. Newcastle; F, Fleming, Tamworth; G. Moorfoot, Orpington; D. Dickson, Fortes; P. Beaumont,
ley, Oxford; M. Hodges, Crumlin; D. Wild, Saffron Smart, Derby; J. Cuthbertson, Beeston; A.M. Kay, Spalding; S. Hibbs, Bristol; S. Wright, Burnham - Holywell; A. Gillespie, Bath; D.J. Sully, Hayes; I.
Walden; M. Massingham, Fareham; J. Duff, Bel- Wigan; P. Robbshaw, Aberdeen; B.F. Wilkinson, on -Sea; P.G.N. Hoar, Tadley; G. Miller, Morville; Stewart, Pembroke Dock; C. Goddard, Thatcham;
fast; P. Cummings, Coventry; M. Windsor - Sheffield; D.J. Otterbum, Berwick-upon-Tweed; D. R.J. Dodson, Bradford; K. Taylor, Hemel Hemp- P.G. Lake, Dartford; S.M. Bright, Hendon; M.
Hampton, Huntingdon; A. Pape, Carlisle; C. Glover, Bexleyheath; D. Crowe, Glasgow; G.A. stead; L. Peters, Weymouth; A. McRae, Temple- Colgan, Winsford; K.B. Bushell, Solihull; T. Haw-
Downs, Colwyn Bay; C. Hancock, Marazion; I. Parry, Pwllheli; D. Lewis, Holyhead; A.J. Turner, combe; K. Moody, Leeds; M.J. Evans, London; C. kins, Camberley; B. Magorrian, Downpatrick; A.B.
Scott, Tewkesbury; B. Hiley, Nottingham; C. Kelly, Wokingham; B. Stobbs, Wallsend; W.D.L. Fairc- Hewes, Nottingham; k N. Pearce, Lincoln; K.E. Baker, Maidstone; R. Brzozowski, Coventry; S.M.
Betchworth; J. Key, Sutton-in-Ashfield: J.E. lough, Chalfont St. Peter; T. Kuhn, Winkleigh; J. Adamson, Liverpool; M.P. Gill, Leeds; P. Keen, Plumb, Watford; P. Sheppard, Buckhurst Hill; N.M.
Austin, Thorpe-on-Soken; T. Hutchinson, Lurgan; Waller, Rugby; R. Cox, Felixstowe; Dr. V. Marko- Harrogate; A. Toney, Solihull; D.C. Bathurst, St. Ferguson, Newtown; M. Shafig, Burton -on -Trent;
R. Middleton, Bangor;D.R. Court, Wargrave; R. vic, Vienna, Austria; J.W. Dickin, Harlow; M. Albans; D.M. Johnson, Leicester; R. Smedley, D.T. Becket Gosport; K.J. Dring, Bristol; A. Dunn,
Brain, Chulmleigh; D. Tabberer, Worcester; B.E.L. Gormley, Comber R. Buswell, Woodbridge; J.R. Peterborough; J.W. Redfern, Haverfordwest; B. Bnerfey Hill; P. O'Neill, St. Neots; R. Amponsah,
Roberts, Skelmersdale; W.R. Swan, St. Andrews; Gough, Earley; J.J.C. Monk, Walton -on -the -Naze; Woodcock, Leek; W.E. Reynolds, Stoke-on-Trent; New Hendon; J. Shaw, Nottingham; M.D. Sum-
N. Sands, Chorley Wood; R. Thorley, Stoke-on- L.C. Peterson, Tottenham; F. Fulcher, Aberga- S. Pitkin, Beccles; I. Parkinson, Stockport; A.M. merfield, Crediton; C.J. Sheppard, Swansea;
Trent; C. Caton, Bolton; D. Froggatt, Manchester; venny; W.R. Mitchell, Brentwood; I. Parsons, Ellis, Mitcham; D. Grant, Gosport; P.B. Thomas, M.J.H. Wright, Wareham; E.W.G. Allen, Hortey;
Continued on Page 31.
18 Maplin Magazine March 1988

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