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Effect of Leeward Orientation, Adiabatic Framing Surfaces, and Eaves On Solar-Collector-Related Heat Transfer Coefficients
Effect of Leeward Orientation, Adiabatic Framing Surfaces, and Eaves On Solar-Collector-Related Heat Transfer Coefficients
Effect of Leeward Orientation, Adiabatic Framing Surfaces, and Eaves On Solar-Collector-Related Heat Transfer Coefficients
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Printed in Great Britain. Pergamon Press Ltd.
Abstract--Wind tunnel experiments were carried out to determine forced convectionheat transfer coefficientsfor
the leeward face of a roof-like structure. The experiments encompassed a variety of surface configurations,
including: (a) a leeward face which transfers heat to the airflowover its entire surface, (b) a leeward face on which
a thermally active zone is flanked by an adiabatic frame, and (c) eaves positioned along the lateral edges of the
windward and leeward faces. Heat transfer coefficientswere also measured on the windward face. It was found
that in the operating range of flat plate collectors, the leeward-faceheat transfer coefficientsexceed those for the
windward face. For a leeward face where adiabatic framing surfaces are situated along the lateral edges of a
thermally active zone, the heat transfer coefficientsare higher than those for the unframed case. On the other hand,
framing adjacent to either the upper or lower edge of the face has little effect. Eaves situated along the lateral
edges of the windwardand leewardfaces bring about only a slightincrease in the leeward-facetransfer coefficients.
A flow visualizationstudy revealed that the flowpattern adjacent to the leewardface is shaped by fluid which wells
up from the sides of the roof-like structure.
33
34 E. M. SPARROWet aL
edges of the frame) are displaced from the thermally eddying in nature, may not have the same turbulence
active zone (i.e. the edges of the cover plate). There is characteristics as a boundary layer flow or a pipe flow.
evidence for forward-facing collectors/8] that the dis- Therefore, it is not unreasonable to inquire whether
placement of the hydrodynamic edges of the system Eckert's proof of the heat/mass transfer analogy is ap-
from the thermally active zone can substantially affect plicable to a recirculating flow.
the heat transfer coefficient. This issue is addressed here To examine this issue, mass transfer experiments have
for leeward-facing surfaces. been performed at the University of Minnesota for flows
The final focus of the research is a set of experiments over bodies for which there is a recirculating region that
to determine the effect of eaves (i.e. overhangs) on the significantly affects the rate of heat (mass) transfer. The
heat transfer coefficient. These experiments were two cases studied are the sphere and the cylinder in
motivated by the conjecture that the presence of the crossflow, both of which have been extensively in-
eaves might affect the nature of the recirculating flow vestigated in the heat transfer literature and for which
that washes the leeward-facing surface. well-established heat transfer correlations exist. For the
The experimental work was performed in a wind tun- cylinder in crossflow, the measured dimensionless mass
nel, using a model rather than an actual solar collector. transfer coefficients [11] typicallyfell within 2-3 per cent of
To facilitate the experiments, mass transfer measure- the heat transfer correlation of Zukauskas[12] over a
ments were made rather than direct heat transfer Reynolds number range that spanned an order of mag-
measurements, and the resulting mass transfer nitude, with a maximum deviation of 5 per cent. For the
coefficients were converted to heat transfer coefficients sphere, the mass transfer data (unpublished) all fell
by employing the analogy between the two processes. In within three per cent of the Whitaker heat transfer
addition to the mass transfer measurements, a flow correlation/13], also over an order of magnitude in Rey-
visualization experiment using the oil-lampblack tech- nolds number.
nique was performed to investigate the pattern of fluid These findings buttress the Eckert proof and lend
flow adjacent to the leeward-facing surface. strong support to the use of the heat/mass transfer
A search of the literature did not reveal any prior analogy for recirculating flows on leeward-facing sur-
experimental work on heat transfer to leeward-facing faces.
surfaces of the type considered here--the leeward face
of a roof-like structure. The most closely related work Experimental apparatus
deals with the rear surfaces of cylinders, spheres, and A schematic of the experimental model is shown in
plates in crossflow, but those cases differ markedly from Fig. 1. The main part of the figure is a pictorial view,
the roof-like geometry of the present experiments. Some while the inset at the lower right is a side view. As seen
initial results of the experimental work were presented in the figure, the model is a roof-like structure which
earlier as a progress report/9]. That presentation was includes two sloping faces, respectively serving as the
limited to data which relate to only one of the seven heat windward and leeward surfaces. In the pictorial diagram,
(mass) transfer graphs which are included here (in actu- the model is viewed from behind, looking in the direction
ality, all of the initially reported data runs were repeated of the oncoming airflow.
and their Reynolds number range extended). The pictorial view also shows eaves in place along the
lateral edges of the windward and leeward surfaces. The
eaves are indicated by dashed lines because they were
THEEXPERIMENTS used only during two of the eight sets of data runs that
The naphthalene sublimation technique were made. For the other six sets of runs, the eaves were
The use of mass transfer measurements, performed via absent.
the naphthalene sublimation technique, as an indirect The sides of the model were flat, as was the bottom.
way of obtaining heat transfer coefficients has a number As indicated in the inset, each of the sloping surfaces of
of advantages over direct heat transfer measurements.
Included among these are significant simplifications in
the experimental apparatus, higher accuracy of
measurement, minimal extraneous losses, and greater
f J f J
likelihood of attaining the equivalent of uniform wall
temperature (a standard thermal boundary condition).
To use mass transfer measurements for determining
heat transfer coefficients, it is first necessary to establish i/ i II
the validity of the analogy between the two processes.
This has been done by Eckert[10] from a consideration ii// iIj
of the conservation equations which respectively govern L/_.
beat and mass transfer. The proof of the analogy is free
of assumptions for laminar flow, but for turbulent flow it
LEEWARD
FACE
~N~
requires the assumption that the turbulent diffusion of
heat and of mass are equal in magnitude.
A recirculating flow in a separated region, such as
occurs adj.:cent to a leeward facing surface, although Fig. 1. Schematicdiagramof the experimentalmodel.
Solar-collector-relatedheat transfer coefficients 35
the model makes an angle of 450 with the horizontal, so the cassette were beveled. These bevels facilitated the
that at the apex, where the two surfaces meet, the angle precise mating of the cassette with the model proper. In
is 900. The velocity vector of the air approaching the addition, the rear face of the cassette was fitted with a
model was also horizontal. short cylindrical boss which mated with a corresponding
The model was supported from below by a pair of thin, cylindrical recess in the contiguous face of the model.
flow-aligned struts which elevated it above the floor of The boss ensured precise and consistent positioning of
the wind tunnel in which the experiments were per- the cassette. A set screw, which could be tightened
formed. The struts are not shown in Fig. 1 because their against the cylindrical surface of the boss, locked the
presence did not affect the pattern of fluid flow on the cassette in place.
sloping surfaces of the model. Indeed, the flow pattern The support system of the model was such that the
on these surfaces corresponds to the case in which the naphthalene test surface could be positioned in either the
flow passes freely (without blockage or obstruction) un- windward or leeward orientations. A set of data runs was
der the model. The study of blockage effects is beyond made in the windward orientation in order to provide
the scope of the present investigation because the wind baseline data against which to compare the results for
tunnel cross section is too small to accommodate ad- the leeward orientation.
ditional blockages beyond that of the model itself. Fur- Aside from windward vs leeward positioning, several
thermore, in view of the general acceptance of blockage- other variants of the basic apparatus were used in order
free heat transfer coefficients in the solar literature, it is to fulfill the other objectives of the research. As noted in
appropriate to perform these first leeward-face experi- the Introduction, one of these objectives was to examine
ments for no-blockage conditions. the situation in which a thermally active zone (i.e. the
The aforementioned concern about excessive blockage collector cover plate) is flanked by a thermally inactive
of the wind tunnel cross section played a decisive role in frame. Within the context of the mass transfer analogy,
the selection of the dimensions of the model. The wind this situation is modeled by a mass transfer surface
tunnel cross section is rectangular, 30.5 x 61 cm (1 x 2 ft), flanked by a framing surface where there is no mass
width x height, respectively. To achieve a blockage ratio transfer. With regard to the naphthalene sublimation
(blocked cross section divided by total cross section) technique, any portion of a naphthalene surface can be
well below 3 per cent, each of the sloping faces of the instantly converted from a zone of active mass transfer
model was chosen to be a square with a 7.62 cm (3 in.) to a zone of zero mass transfer by affixing a highly
side dimension. This yielded a projected area (normal to adhering pressure-sensitive tape (3M Company no. 56,
the flow direction) equal to 2.2 per cent of the total cross 0.005 cm (0.002 in.) thick).
section--a percentage sufficiently small so that the In view of the foregoing, various arrangements of an
results of the wind tunnel experiments should be applic- active surface framed by an inactive surface can be
able to an unbounded flow. The model was positioned by obtained by taping over those portions of the naph-
the support struts so that it was centered in both the thalene test surface where mass transfer is to be sup-
width and height dimensions of the cross section. pressed. The framing arrangements that were in-
The model was fabricated from a solid block of alu- vestigated here are shown in Fig. 3. Cases A and B are
minum. As indicated in Fig. 2, a recess was cut into one characterized by inactive zones along the lateral edges
of the sloping faces of the model in order to accommodate (lateral-edge framing), while cases C and D correspond
a cassette which housed the naphthalene test plate. The to top-edge and bottom-edge framing. For Cases A, C
cassette was detachable from the model and, as will be and D, each segment of the frame is one sixth of the
described shortly, it served as one of the parts of a mold
in which the naphthalene plate was cast. It was fabri- A B
cated from an aluminum plate into which a cavity was
milled for housing the naphthalene casting. The cavity
HH
walls (the heavy black lines bordering the naphthalene
surface in Fig. 2) were kept as thin as possible consistent
with strength and straightness.
As can be seen in Fig. 2, the upper and lower edges of
/////A
DETACHABLE
CASSETTE
F~. 2. Diagram of the model showing the detachable casset~
w~ch houses the naphthflene test sufface.
I jjjjjl
Fig. 3. Leeward-face framing arrangements. The cross-hatched
regions denote the zones which do not participate in the mass
transfer.
36 E. M. SVARROWet al.
overall dimension of the plate; for Case B, each frame mation, which might have occurred during the second
segment is one third of the plate dimension. equilibration period or during the uncapping and capping
Another apparatus modification was the attachment of of the naphthalene surface at the beginning and end of
the eaves that are illustrated in the pictorial view of Fig. the actual run. The after-run was identical in all respects
1. The eaves were made of 0.038cm (0.015in.) thick to the actual run (including the twenty-minute equili-
sheet metal, especially chosen for surface smoothness. bration period), except that the exposure of the naph-
Four eaves were fabricated, one for each of the lateral thalene surface to the airflow was omitted. Generally, the
edges of the windward and leeward faces of the model. corrections determined from the after-run were in the
Each eave overhangs the model by 1.27 cm (~~in.).' It was 1-2 per cent range.
anchored against the side of the model by the same The amount of mass sublimed during a data run was in
pressure-sensitive tape as was used to suppress mass the range of 100mg, with run times extending from
transfer at selected zones of the naphthalene surface, as 15-60rain., depending on the Reynolds number. These
described in the foregoing paragraph. run times were selected so that the average recession of
Two sets of data runs were made with the eaves in the naphthalene surface during a data run did not exceed
place. In the first set, eaves were attached only to the 0.0025 cm (0.001 in.).
lateral edges of the leeward face of the model (no eaves The velocity of the airflow was measured by a
on the windward face), while in the second set the eaves retractable impact tube in combination with a wall static
were in place at both the windward and leeward faces. tap, with the pressure signals being sensed and converted
to a voltage output by a Baratron capacitance-type solid-
Experimental procedure. state pressure meter capable of detecting 10-4mm Hg.
Each data run was preceded by a number of pre- With regard to temperature measurements, preliminary
paratory steps. The first step was the casting of the data runs had demonstrated that the readings of a ther-
naphthalene test surface. To begin, the naphthalene mocouple embedded in the model agreed very closely
remaining in the cassette from the prior data run was (within 0.2°F) with the readings of a thermometer situ-
removed by melting and evaporation. Then, the cassette ated in the airstream just downstream of the model.
was placed face down on a highly polished stainless steel Since the use of the thermocouple caused a certain
plate, and molten naphthalene was poured into the mold amount of inconvenience in the setup and disassembly of
cavity through an aperture in the back face. In addition to the apparatus, the thermometer was used for all of the
the pouring aperture, three smaller apertures were pro- final data runs. The thermometer was ASTM certified
vided to allow air to escape from the mold cavity. Upon and had a smallest scale division of 0.1°F.
cooling of the mold, the cassette was separated from the The mass of the cassette was measured with a Mettler
stainless steel plate, thereby exposing the naphthalene analytical balance with a smallest scale division of 0.1 mg
surface that had solidified against the plate. The finish of and a total weighing range of 200 g.
the thus-exposed surface was comparable to that of the
plate. When the casting procedure was completed, the Flow visualization.
pouring and air-escape apertures were sealed with pres- As noted in the Introduction, the oil-lampblack tech-
sure-sensitive tape. nique was used to visualize the pattern of fluid flow
The next preparatory step encompassed two suc- adjacent to the leeward-facing surface. To use this tech-
cessive equilibration periods, during which the model nique, lampblack powder is mixed with oil, and the
was placed in the wind tunnel to attain thermal equili- mixture, when brushed on a surface, produces a glossy-
brium with the airflow. To prevent unwanted sublimation black coating. The fluidity of the mixture can be
during these periods, the naphthalene test surface was regulated by the selection of the viscosity of the oil and
capped with a tight-fitting plexiglass cover which was by the proportions of the lampblack powder and of the
sealed with tape. At the end of the initial equilibration oil.
period, whose duration was at least one hour, the cas- The general procedure for using the technique is to
sette was detached from the model and weighed, with the brush the oil-lampblack mixture on a surface and then to
cover removed. Then, the cover was replaced and the expose the surface to the airflow whose patterns are to
cassette re-installed in the wind tunnel for a second be studied. Ideally, under the action of the shear stresses
equilibration period, which was of twenty-minutes dura- exerted by the flow, the mixture will move along the
tion. surface, following the paths of the fluid particles that
At this point, the cover was removed and the data run pass adjacent to the surface. If, however, the mixture is
initiated. During the run, the air temperature and the too stiff, it will not respond to the shear stresses, and no
dynamic pressure were read at one-minute intervals, path lines will be observed. On the other hand, if the
while the tunnel static pressure and the barometer were mixture is too light, it will be completely blown off the
read periodically. The run was concluded by the capping surface without giving an indication of the flow pattern.
of the test surface and the deactivation of the wind The degree of fluidity of the mixture is an especially
tunnel, immediately after which the cassette was relevant factor when flow adjacent to an inclined surface
weighed. is to be visualized, as in the present investigation. In
Subsequent to each run, an after-run was made. Its such a situation, the mixture will sag under the action of
purpose was to determine a correction to the measured gravity, unless it is constituted so as to be stiff. This
mass transfer to account for possible extraneous subli- requirement limits the visualization study to high Rey-
Solar-collector-relatedheat transfer coefficients 37
nolds numbers, where the shear stresses are relatively subliming surface and in the free stream. From the mass
higE It also makes the attainment of high-resolution, measurements made before and after a data run (along
aesthetically pleasing visualization patterns more with the after-run correction), the duration time of the
difficult. run, and the area of the subliming surface, rn was
In light of the foregoing, the visualization was per- evaluated. The naphthalene vapor density at the surface
formed for R e - 100,000, which was the highest Rey- was obtained from a two-step calculation. First, using the
nolds number attainable in the wind tunnel. Extensive measured temperature as input, the naphthalene vapor
visual observations indicated an unambiguous flow pat- pressure at the surface was evaluated from the Sogin
tern, a sketch of which will be presented later. vapor pressure--temperature relation[14]. Then, the
For all the visualization runs, the leeward-facing sur- corresponding naphthalene vapor density p,,~(s ~surf-
face was coated with white, plasticized contact paper in ace) was computed from the perfect gas law. In the free
order to provide the highest possible contrast for the stream, the naphthalene vapor density is zero since the
black streak lines induced on the surface by the flow. wind tunnel was operated in the open-circuit mode, with
air drawn from within the building and the discharge
DATA REDUCTION vented outdoors.
The procedures used to determine mass transfer In light of the foregoing, K = rhlp.,, so that, from eqn
coefficients and Reynolds numbers from the experimen- (6)
tal data will now be described, as will the transformation
of the mass transfer results into heat transfer results. For j = (KI Us) Sc2/3 = Ohlp,s U~) Sc2/3 (7)
heat transfer,
where U~ is the measured free stream velocity and
Nu =/(Re, Pr) (1) Sc = 2.55 for diffusion of naphthalene vapor in air.
Attention will now be turned to the Reynolds number.
and, according to the analogy between heat and mass As mentioned earlier, experiments were performed for
transfer, various configurations including mass transfer from: (a)
the windward face, (b) the leeward face, (c) the leeward
Sh =/(Re, Sc) (2) face with mass transfer occurring on only part of the
surface, and (c) the leeward face with eaves in place
where the Sherwood and Schmidt numbers, Sh and Sc along the lateral edges. In order to enable an unam-
respectively, are the counterparts of the Nusselt and biguous comparison of these results, the Reynolds num-
Prandtl numbers. The essential feature of the analogy is ber was defined in the same way for all cases. If S
that the function f is the same for both heat and mass denotes the side of the square sloping faces of the model
transfer. For external flows, it is widely accepted that (S = 7.62 cm, 3 in.), the Reynolds number was defined as
Alternative forms of eqn (3) can be obtained by intro- where v is the kinematic viscosity of air.
ducing the Stanton numbers for heat and mass transfer
RESULTS AND DISCUSSION
Sth = Nu/RePr = h/pcoU~ (4) In view of the analogy between the two processes, the
terms heat transfer and mass transfer will be used
St,, = Sh/ReSc = K/U= (5) intechangeably throughout the presentation of results.
The presentation will begin with the information
in which h and K denote the heat and mass transfer obtained from the flow visualization studies, with the
coefficients. If equations (4) and (5) are introduced into heat (mass) transfer results to follow.
(3) and F(Re)/Re is denoted by G(Re), there follows
Flow visualization results
(h/pcp U~) Pr 2/3 = (K/U~) Sc2/~---j = G(Re) (6) As noted earlier, the oil-lampblack technique was used
to investigate the pattern of fluid flow adjacent to the
in which the symbol j is Colburn's j-factor. leeward-facing surface. A sketch is presented in Fig. 4
According to eqn (6), the j-factors for heat and mass which conveys what was observed when the leeward
transfer are equal in magnitude at any given Reynolds face was viewed head-on (i.e. looking perpendicular at
number, Thus, if (K/U~)Sc 2/3 is determined by experi- the face) during and subsequent to the period when the
ment as a function of the Reynolds number, then the airstream passed over the model. In interpreting this
variation of (h/pcpU~)Pr 2/3 with Reynolds number is, diagram, it should be noted that prior to the initiation of
thereby, also determined. With this as background, the airflow, the entire face was covered with a uniform
attention is now turned to the evaluation of j = black coating (i.e. the oil-lampblack mixture). Thus, the
(KIU~) Sc2/3 and Re from the experimental data. pattern in evidence in Fig. 4 represents a significant
The ingredients needed for the evaluation of the mass rearrangement of the oil-lampblack mixture in response
transfer coefficient K are the rate of mass transfer per to the forces exerted by the fluid flow.
unit area rh and the densities of naphthalene vapor at the One of the remarkable features of Fig. 4 is the array of
38 E. M. SPARROWet al.
L- (b) o
6
o
~C) 4
_ _ UNFRAMED LEEWARD
o LEEWARD FACE - FACE
o WIDE LATERAL-EDGE
~0_ FRAMING
2' L I I I I I I III L
I 2 4 6 8 I0 20 x
•- - (a)
Re x I(] 4 -- 0
Fig. 6. Heat (mass) transfer coefficients for the leeward and
windward faces.
_ _ UNFRAMED
_ LEEWARDFACE
range investigated. At higher Reynolds numbers, the 0 NARROW LATERAL-EDGE
FRAMING
leeward-face coefficients exceed those for the windward L l I I I I l lll J
2 4 6 8 I0 20
face. At Re = 100,000, the deviation is 15 per cent, but an Re x I(~4
extrapolation suggests a deviation in the 40-50 per cent
Fig. 7. (a), (b) Effect of lateral-edge framing on the leeward-face
range at Re=200,000. Extrapolation beyond Re= heat (mass) transfer coefficient: (a) narrow framing, 0a) wide
200,000 is, in the opinion of the authors, unfounded. framing.
The Reynolds numbers for wind-related airflow over a
solar collector should exceed 60,000 for most ap-
plications. It follows, therefore, that the use of wind- [ (d)
ward-face heat transfer coefficients for leeward-facing
collectors will yield a low estimate for the wind-related
heat loss.
The just-discussed trends with Reynolds number can -- UNFRAMED LEEWARD FACE