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Optimized Design of Stationary Frame Three Phase AC Current Regulators-2009
Optimized Design of Stationary Frame Three Phase AC Current Regulators-2009
(Invited Paper)
implicit peak current regulation, very rapid dynamic response, should be used to achieve a particular level of performance for
and direct compensation for second order inverter distortion any specific application.
effects, but it can have a highly variable switching frequency and
must be matched to any particular load system. Many variations II. AC CURRENT REGULATION USING AN IDEALIZED
of this strategy have been proposed over the years to improve STATIONARY FRAME PI REGULATOR
its performance in a multitude of ways [7], [11].
Linear current regulators operate by calculating the low- A well-established strategy to simplify the analysis of a power
frequency averaged voltage that minimizes the current error, electronic conversion system is to replace the power stage with a
and then commanding a VSI modulator to implement this volt- linear amplifier that produces the same output as the commanded
age over the pulsewidth modulation (PWM) switching period volt-second average of the switched output over each PWM
as an equivalent volt-second switched waveform. This process (half) period [7]. With this simplification, the voltages across
decouples the error correction and the inverter modulation func- the three phases of the motor load shown in Fig. 1 can be written
tions. However, it is important for this class of controller that as
the PWM switching current ripple is not included in the mea-
v̂as = v̂an − v̂sn
sured current error using techniques such as synchronous sam-
pling, to achieve optimum performance. The most well known dia Lm d dia
= Rs ia +Ll + λar = Rs ia + Ll + eas
of these strategies are the stationary frame proportional-integral dt Lm + Llr dt dt
(PI) [7], stationary frame P+resonant (PR) [9], synchronous d–q (1)
frame [6] controllers, and predictive deadbeat controllers [15].
The focus of this paper is this second class of current regulator. v̂bs = v̂bn − v̂sn
For the simple first-order type system shown in Fig. 1, classi- dib Lm d dib
= Rs ib +Ll + λbr = Rs ib + Ll + ebs
cal linear control theory suggests that simple PI control should dt Lm + Llr dt dt
be quite effective as a regulator, with the proportional action (2)
managing the high frequency system response and the integral
control minimizing the steady-state error. In fact, these systems v̂cs = v̂cn − v̂sn
do achieve excellent dc current control, with minimal steady- dic Lm d dic
state error because of the (almost) infinite dc gain provided by = Rs ic +Ll + λcr = Rs ic + Ll + ecs
dt Lm + Llr dt dt
the integral control action. However, in contrast their ac current
(3)
control performance is generally unsatisfactory [8], because the
PI controller gains cannot be set high enough to avoid a delayed where v̂ represents the average value of the switched voltage v
tracking response, with a consequential steady-state error [9]. over a half carrier period, “s” is the neutral point of the motor
The usual strategy to solve this limitation is to transform the “stator” windings, “n” is the dc bus center point (i.e., the inverter
current regulation process into the synchronous d–q rotating “neutral” point), Ll is the machine “transient” inductance, given
frame for a three-phase system [6], or use a PR controller as a by
stationary frame equivalent [9], although in principle it is not
immediately obvious why a simple PI controller is not an ade- Llr Lm
Ll = Lls + (4)
quate solution. Simple linear analysis identifies a PI regulated Llr + Lm
system as second order with no theoretical stability limits as the
with Lls , Llr , and Lm being the stator leakage, rotor leakage,
gains are increased. However, since it is well established that
and magnetizing inductances, respectively, and exs is the back
system instability inevitably eventually occurs as the PI gains
EMF of phase “x” created by the rotating rotor flux linkages,
are increased [12], clearly the PI gains of practical systems must
defined by
be limited by second order effects. But identification of these
effects, and hence identification of the boundaries of the practi- Lm d
cal achievable response of a simple PI controller for ac current exs = λxr . (5)
Lm + Llr dt
regulation, have to date not been well reported in the literature.
This paper presents an analytical basis to optimally design the Equations (1)–(3) are coupled by v̂sn , which appears in all
gains of practical closed loop ac current regulators. It identifies three equations. Summing these equations gives
PWM transport and digital sampling delay as the main second
order factors that limit these gains, and shows how these limita- v̂an + v̂bn + v̂cn − 3v̂sn = Rs (ia + ib + ic )
tions influence both reference tracking and back electromotive d Lm d
+ Ll (ia +ib +ic )+ (λar + λbr + λcr ). (6)
force (EMF) disturbance errors. From this understanding, back dt Llr +Lm dt
EMF feed forward compensation is proposed as a way in many
cases of achieving satisfactory stationary frame PI regulator For a three wire system ia + ib + ic = 0. Furthermore, by
performance without requiring the use of more advanced regu- Gauss’ Law the total rotor flux linking to the stator also equals
lation strategies. The outcome of the work allows a considered zero, so that λar + λbr + λcr = 0. Hence (6) reduces to
design choice to be made as to whether a simple stationary frame 1
PI regulator or a more sophisticated current regulation concept v̂sn = (v̂an + v̂bn + v̂cn ). (7)
3
HOLMES et al.: OPTIMIZED DESIGN OF STATIONARY FRAME THREE PHASE AC CURRENT REGULATORS 2419
TABLE I
TEST SYSTEM CIRCUIT PARAMETERS
Fig. 4. Transport and sampling delay caused by the PWM process and digital
controller sampling/computation.
the test system used in this paper, the 80 Vrm s back√EMF will
cause an absolute disturbance of ∆ID = 0.0042 × 2 × 80 =
0.48Ap eak while an 8Ap eak commanded current will only cause
a tracking error of ∆II = 0.026 × 7.5 = 0.195Ap eak . Hence,
the absolute current error caused by the back EMF disturbance
is more than twice the error caused by current reference track-
ing, and this is often the case in a practical ac current regulation
system. Fig. 10(a) and (b) illustrates this error response, by pre-
senting simulation and matching experimental results for the
test system when commanded to produce a 5Ap eak , step chang-
ing to 7.5Ap eak , 50 Hz ac sine wave current, without and then
with a back EMF disturbance present. From this figure, it can be
seen how the phase a fundamental error peaks at 0.195 A with-
out any back EMF present, but increases to nearly 0.5 A when
back EMF is introduced into the system. These results almost
exactly match the predictions based on the theoretical analysis
presented above, and clearly confirm that sampling and transport
delays are the dominant second order effects that constrain the
Fig. 7. Tracking and disturbance error for optimized PI stationary frame cur-
rent regulator k p = 0.58, τ i = 1.72 ms. proportional and integral gains of a practical PI stationary frame
current regulation system. Furthermore, since the design strat-
egy outlined previously optimizes the PI controller gains to their
85◦ ), which gives maximum possible achievable values for a given stability phase
10 margin, the transient responses exhibited by the controller as
τi ≈ . (24)
ωc(m ax) shown in Fig. 10(a) and (b) will be the best that can be achieved
with this type of controller structure.
Taken together, this strategy allows the optimized gain values
The experimental results were obtained using a standard lab-
for any particular plant system to be deterministically calcu-
oratory inverter controlled by a TI TMS320C240 digital sig-
lated. Applying the approach to the test system described in
nal processor operated with a center tapped 400 Vdc bus. The
Table I gives controller gains of kp = 0.58 and τi = 1.72 ms for
load was a three phase inductor set with parameters as listed in
a phase margin of φm = 40◦ , with the resulting forward open
Table I, feeding into an 80 Vrm s back EMF generated by a variac
loop magnitude and phase responses as already shown in Fig. 6.
transformer, so that the back EMF could be readily measured
and fed back to the controller to create the back EMF compen-
V. OPTIMIZED STATIONARY FRAME PI REGULATOR sation signal when required.
PERFORMANCE
Once the controller gains have been optimized, the perfor-
VI. REDUCTION OF BACK EMF DISTURBANCE ERROR USING
mance of the regulator can be readily evaluated by looking
again at the tracking and disturbance errors as defined by (12) FEED FORWARD COMPENSATION
and (13), respectively. Fig. 7 shows these errors as a function of The analysis and results presented so far clearly illustrate the
the frequency of the ac reference current. From this figure, it can central limitation of a stationary frame PI regulator for ac cur-
be seen how the errors at dc are essentially zero, because of the rent control—the proportional and integral gains are limited by
almost infinite Gc (s) controller gain that occurs at dc, and then the effects of sampling and transport delays, and when these
increase as the target frequency increases and the magnitude gains are set to their maximum possible values as determined
of Gc (s) correspondingly reduces. It can also be seen how the by stability considerations, there will often still be some resid-
tracking error increases more rapidly than the disturbance error, ual fundamental target tracking error depending on the ratio of
because of the beneficial contribution made to the disturbance fundamental frequency to sampling frequency. The only way
error by the plant dominant pole defined in the plant transfer to reduce this error is to either increase the system controller
function (9). gain at the fundamental reference frequency without affecting
For the example system used in this paper, the error sensi- its higher frequency response (which would compromise the
tivities at the nominal reference target frequency of 50 Hz can system stability), or to reduce the influence of at least one of the
be calculated as 0.026 A/A for the tracking error, and 0.0042 factors that cause steady-state error, such as back EMF [16].
A/V for the disturbance error. However, despite the fact that the Since back EMF is not a random disturbance input, its ef-
disturbance error sensitivity is smaller than the tracking error fect on fundamental tracking error can be substantially reduced
sensitivity, for many ac current regulated systems the absolute by incorporating feed forward injection of a measured or esti-
magnitude of the disturbance injection (i.e., the back EMF) mated compensation signal into the current regulator, as shown
is substantially larger than the commanded reference current. in Fig. 8. Of course, when the back EMF is measured to pro-
Thus, in most cases the actual magnitude of the disturbance vide the feed forward injection signal, it is subject to the same
error will exceed the tracking error. For example, considering sampling and transport delay effects as for the main current
HOLMES et al.: OPTIMIZED DESIGN OF STATIONARY FRAME THREE PHASE AC CURRENT REGULATORS 2423
Fig. 10. AC current regulation response of simulated and experimental optimized stationary frame PI and PR current regulators kp = 0.58, τ i = 1.72 ms. (a) PI
controller, without back EMF. (b) PI controller, with back EMF, no feed forward compensation. (c) PI controller, with back EMF, with feed forward compensation.
(d) PR controller, with back EMF.
HOLMES et al.: OPTIMIZED DESIGN OF STATIONARY FRAME THREE PHASE AC CURRENT REGULATORS 2425
Unfortunately, the ideal PR controller response defined by (27) simulation and experimental steady state and transient responses
can be challenging to physically realize [10], particularly us- are shown in Fig. 10(d) for a PR regulator designed for the test
ing a fixed-point calculation as is typically available in current system to confirm these concepts and analysis, with the same
generation DSPs with PWM capability. Hence, a more practical controller gains of kp = 0.58 and τi = 1.72 ms for all examples.
alternative with damping is [9], [10]
VIII. CONCLUSION
s
Gc (s) = kp Vdc 1 + (28) The analysis presented in this paper has been that the major
τi (s2 + ωr s + ω02 )
performance constraint for linear closed loop ac current regu-
where ωr is the resonant cut off frequency. While this form lators is the proportional gain limitation imposed by transport
of controller limits the forward gain at ω0 to Gc (jω0 ) = and sampling delays associated with the control calculation and
kp Vdc [1 + 1/τi ωr ], this is still a large gain increase of ap- modulation processes. To improve the performance of an ac
proximately ω0 /ωr compared to the PI controller at the same current controller beyond what can be achieved with a PI regu-
frequency. In practice, gain increases of 40–60 dB are read- lator, it is necessary to use PR or synchronous frame controllers
ily achievable using this PR formulation. As before, the effects that introduce a gain resonance at the reference target frequency
of sampling and transport delay can be taken into account by without affecting the high frequency stability.
adding an e−sT d term after Gc (s). Fig. 9 illustrates the im- From this understanding, a method has been presented to
provement that can be gained with a PR regulator by comparing deterministically calculate the maximum possible proportional
the forward path open loop gain and phase responses for both and integral gain settings for a stationary frame PI ac current
controllers for the test system used in this paper. regulator, so as to achieve the lowest possible regulation error
In particular, it can be seen from this response how the PR for this class of controller. The basic controller was then ex-
controller phase reverts back to the PI controller phase response tended to implement feed forward compensation of the load
at higher frequencies, including the lift above the −180◦ asymp- back EMF to minimize the error caused by this disturbance, and
tote because of the influence of the high frequency integrator leave only a reference tracking error that cannot be eliminated
zero, before the roll off caused by sampling and transport delays because of the controller gain limitations. The analysis was then
becomes dominant. Since this phase lead was used for the PI applied to a PR regulator (and by association to a synchronous
controller to maximize kp while achieving unity loop gain with d–q frame regulator) to identify that the same delay limitations
a required φm phase margin at the maximum possible crossover constrain the maximum proportional and integral gains for these
frequency ωc(m ax) and then to minimize the integral gain τi , controllers. In fact, the same gain optimizing design process can
exactly the same approach can be used to optimize the kp and be used for all forms of linearized ac current regulators with, in
τi gains for the PR regulator, as follows: most cases, the integrator time constant thus obtained being es-
The phase angle of the PR controller forward path at the cross sentially independent of the parameters of the load. The analysis
over frequency ωc is given by and conclusions are supported by precisely matched simulation
and experimental results for a test system that is representative
Gc (jωc )Gp (jωc )
of a low to medium power level motor drive.
kp Vdc jωc e−j ω c T d
= 1+ REFERENCES
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2426 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 24, NO. 11, NOVEMBER 2009
[10] D. N. Zmood, D. G. Holmes, and G.H Bode, “Frequency domain analysis Brendan McGrath (M’99) received the B.Sc. degree
of three phase linear current regulators,” IEEE Trans. Ind. Appl., vol. 37, in applied mathematics and physics, the B.E. degree
no. 2, pp. 601–610, Mar. 2001. in electrical and computer systems engineering, and
[11] L. Malesani and P. Tenti, “A novel hysteresis control method for current- the Ph.D. degree in pulsewidth modulation (PWM)
controlled voltage-source PWM inverters with constant modulation fre- theory for multilevel converters from Monash Uni-
quency,” IEEE Trans. Ind. Appl., vol. 26, no. 1, pp. 88–92, Jan./Feb. versity, Clayton, Vic., Australia, in 1997 and 2003,
1990. respectively.
[12] H. Nagase, Y. Matsuda, K. Ohnishi, H. Ninomiya, and T. Koike, “High- After the completion of his Ph.D. degree, he
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Trans. Ind. Appl., vol. IA-20, no. 6, pp. 1482–1489, Nov. 1984. Melbourne, Vic., Australia, where he was a part of
[13] M. J. Newman and D. G. Holmes, “Delta operator digital filters for high a development team working on auxiliary traction
performance inverter applications,” IEEE Trans. Power Electron., vol. 18, converter systems and precise utility instrumentation systems. In 2004, he
no. 1, pp. 447–454, Jan. 2003. was a Postdoctoral Researcher with the Laboratoire d’Electrotechnique et
[14] D. G. Holmes and T. A. Lipo, Pulse Width Modulation for Power Con- d’Electronique Industrielle (LEEI), Toulouse, France, where he worked on
verters. New York: IEEE Press, 2003. the modulation of multicell converters. From 2005 to 2006, he was with the
[15] D. G. Holmes and D.A Martin, “Implementation of a direct digital predic- School of Electrical Engineering, University of Newcastle, Newcastle, N.S.W.,
tive current controller for single and three phase voltage source inverters,” Australia. Since 2007, he has been with the Department of Electrical and Com-
in Proc. IAS-96, IEEE Ind. Appl. Soc. Annu. Meeting, San Diego, CA, puter Systems Engineering, Monash University. His current research interests
1996, pp. 906–913. include the modulation and control of multilevel power converters, and the ap-
[16] W. Y. Kong, D. G. Holmes, and B. P. McGrath, “Improved stationary frame plication of signal processing and control theory to power conversion systems.
AC current regulation using feedforward compensation of the load EMF,” Dr. McGrath received the Douglas Lampard medal from Monash University
in Proc. IEEE APEC-09, IEEE Appl. Power Electron. Conf., Washington, for his Ph.D. thesis in 2004. He is a member of the IEEE Power Electronics,
DC, CD record, 2009, pp. 145–151. Industrial Electronics and Industry Applications Societies, and is an Associate
Editor for the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS.