CONVEYOR CALCULATION AS PER IS-11592-2000 (Reaffirmed-2005)

SL.NO. SYMBOL DESCRIPTION FORMULA UNIT VALUE

1 Cc CONVEYOR DESIGN CAPACITY CONVEYOR DESIGN CAPACITY REQUIRED TPH 800

2 ρ BULK DENSITY OF MATERIAL BULK DENSITY OF MATERIAL TO BE CONVEYED T/M3 2.2

3 V BELT SPEED DESIRED BELT SPEED M/S 1

4 L HORIZONTAL LENGTH AS PER CONVEYOR PROFILE M 54.3

5 H VERTICAL LIFT AS PER CONVEYOR PROFILE M -1.56

6 Ltu DISTANCE OF TAKE-UP FROM TAIL AS PER CONVEYOR PROFILE M 54

7 Htu HEIGHT OF TAKE-UP FROM TAIL AS PER CONVEYOR PROFILE M -1.56

8 δ CONVEYOR SLOPE AS PER CONVEYOR PROFILE DEG 1.65

9 BW BELT WIDTH AS PER IS-11592 MM 1200

10 λ BELT TROUGHING ANGLE AS PER IS-11592 DEG 35

11 SURCHARGE ANGLE DEG 20

12 K SLOPE FACTOR AS PER IS-11592 1

13 Ais C/S AREA OF MATERIAL AS PER IS AS PER IS-11592 M2 0.163

14 Aac C/S AREA OF MATERIAL ACTUAL Cc/(ρ*V*K*3600) 800/(2.2*1*1*3600) 0.102

15 % PERCENTAGE UTILIZATION 100*Aac/Ais 100*0.102/0.163 % 63.00%

PERCENTAGE UTILIZATION TO BE CONSIDERED FOR
16 Auti CALCULATION AS PER CALCULATION REQUIREMENT 25.00%

17 Li LENGTH WITH TILTED IDLERS AS PER CONVEYOR PROFILE M 0

18 θ DRIVE PULLEY WRAP ANGLE AS PER CONVEYOR PROFILE DEG 210

19 Pc PITCH OF CARRYING IDLER AS PER CONVEYOR PROFILE M 1

20 bcq NUMBER OF BELT CLEANERS AS PER CONVEYOR PROFILE QUANTITY 2

21 ttq NUMBER OF TAIL/TAKE-UP PULLEYS AS PER CONVEYOR PROFILE QUANTITY 1

22 bsq NUMBER OF BEND/SNUB PULLEYS AS PER CONVEYOR PROFILE QUANTITY 3

23 mc RUNNING WEIGHT OF CARRY IDLER AS PER IS / CATALOGUE KG/M 36

24 mr RUNNING WEIGHT OF RETURN IDLER AS PER IS / CATALOGUE KG/M 34

25 mb RUNNING WEIGHT OF BELT AS PER IS / CATALOGUE KG/M 32

26 mg RUNNING WEIGHT OF MATERIAL Cc*Auti*1000/V/3600 800*0.25*1000/1/3600 KG/M 56

ARTIFICIAL CO-EFFICIENT OF FRICTION (FUNCTION OF
27 f IDLER ROLLING RESISTANCE) AS PER IS-11592 0.023
28 α NUMERICAL CO-EFFICIENT (FUNCTION OF LENGTH) AS PER IS-11592 1.05

29 µ PULLEY -BELT FRICTION FACTOR AS PER IS-11592 0.35

30 µ0 IDLER FRICTION FACTOR AS PER IS-11592 0.025

31 µ1 BELT - MATERIAL FRICTION FACTOR AS PER IS-11592 0.6

32 µ2 SKIRT FRICTION FACTOR AS PER IS-11592 0.6

33 µ3 BELT CELANER FRICTION FACTOR AS PER IS-11592 0.6

34 lsk LENGTH OF SKIRTBOARD AS PER IS-11592 M 24

35 Q VOLUMETRIC CAPACITY AS PER CAPACITY M3/S 0.102

36 Rm MAIN FRICTIONAL RESISTANCE f*α*L*9.81*(mc+mr+((mb*2)+mg)*COSδ) 0.023*1.05*54.3*9.81*(36+34+((32*2)+56)*COS1.65) N 2443

37 Ra INERTIA AND FRICTIONAL RESISTANCE Q*1000*ρ*V 0.102*1000*2.2*1 N 224.4

38 la ACCELERATION LENGTH (V*V)/(2*9.81*µ1) (1*1)/(2*9.81*0.6) M 0.08

39 Rska SKIRT AND MATERIAL RESISTANCE (µ2*(Q*Q)*1000*ρ*9.81*la)/ 0.6*(0.102*0.102)*1000*2.2*9.81*0.0849473326537547)/ N 18

((V*V)*((2/3)*BW/1000)*((2/3)*BW/1000)) ((1*1)*((2/3)*1200/1000)*((2/3)*1200/1000))
40 Rw WRAP RESISTANCE FOR NON-DRIVE PULLEYS 175 N FOR SLACK SIDE PULLEY & 230 N FOR TIGHT SIDE PULLEY 175*(1+3) N 700

41 Ri IDLER TILTING RESISTANCE 9.81*0.5*µ0*Li*(mb+mg)*COSδ*SIN2 (9.81*0.5*0.025*0*(32+56)*COS1.65*SIN2) N 0

0.6*0.102*0.102*1000*2.2*9.81*24)/
42 Rsk SKIRT BOARD RESISTANCE µ2*Q*Q*1000*ρ*9.81*lsk)/(V*V*BW*2/3*BW*2/3/1000/1000 (1*1*1200*2/3*1200*2/3/1000/1000 N 5053

43 Rbc BELT CLEANER RESISTANCE µ3*(BW*0.016/1000)*65000*(bcq) 0.6*(1200*0.016/1000)*65000*(2) N 1498

44 Rsl LIFT RESISTANCE mg*H*9.81 56*-1.56*9.81 N -858

45 Te EFFECTIVE TENSION Rm+Ra+Rska+Rw+Ri+Rsk+Rbc+Rsl 2443+224.4+18+700+0+5053+1498+-858 N 9078.4

46 Rwd WRAP RESISTANCE FOR DRIVE PULLEYS 175 N FOR SLACK SIDE PULLEY & 230 N FOR TIGHT SIDE PULLEY 175 N FOR SLACK SIDE PULLEY & 230 N FOR TIGHT SIDE PULLEY N 230

47 Pa ABSORBED POWER AT DRIVE PULLEY (Te*V/1000)+(Rwd*V/1000) (9078.4*1/1000)+(230*1/1000) KW 10

48 DF DERATING FACTOR FROM MOTOR CATALOGUE / STANDARD At 40˚C ambient temperature 0.96

49 DE DRIVE EFFICIENCY FROM DRIVE COMPONENT CATALOGUE FROM DRIVE COMPONENT CATALOGUE 0.94

50 Pm REQUIRED POWER AT MOTOR Pa/(DF*DE) 10/(0.96*0.94) KW 12

51 Pma MOTOR POWER SELECTED FROM MOTOR CATALOGUE FROM MOTOR CATALOGUE KW 15

PREPARED BY: CHECKED BY: APPROVED BY: