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27 | 4 Kawasaki Hydraulic Products STAFFA RADIAL PISTON HYDRAULIC MOTORS 70 SERIES OVERHAUL & MAINTENANCE MANUAL. DATA SHEET : OHM-1001-2/07.01 Kawasaki Precision Machinery (UK) Ltd, Ernesettle Lane, Ernesettle, Plymouth, Devon, PL5 2SA, England www. kpm-uk.co.uk Tel: +44 (0) 1752 364394 Fax: +44 (0) 1752 364816 Copyright © Kawasaki Precision Machinery (UK) LTD. Overhaul & Maintenance manual PAGE CONTENT. Introduction. Model Notation Screw thread torque requirements Restrictor Screw Identification Trouble Shooting Disassembly of ‘C’ type 7* series motor Assembly of ‘C’ type 7* series motor Required tooling Exploded diagram & component identification list for ‘B’ type motor. Exploded diagram & component identification list for ‘C’ type motor. STAFFA DATA SHEET oo MOTOR (OHM-1001-2/07.01 29 Overhaul & Maintenance manual. Introduction. When maintaining Staffa radial piston hydraulic motors, the recommendations and specifications detailed throughout this manual must be followed at all times. Servicing of Staffa motors should only be carried out by an authorised repairer. The cleanliness of the workspace and components is of prime importance. Take note of the following points: 1. Preparation. 1. This manual can be used for the disassembly and assembly of 7* series ‘B’ and ‘C’ series motors. Before commencing disassembly, make a note of the model code on the motor ( See section 2 Model code) and become familiar with its specifications. 2. Prepare the tools required for the specified motor before commencing disassembly. A service tool table is provided ( See section: Required tooling). 3. The assembly torques specified must be strictly adhered to, Use a correctly calibrated torque wrench, 2, Disassembly. |. Ensure that your surrounding work area is clean and free from sources of contamination. 2. Spread rubber sheets, cloth, etc., on the work bench to prevent parts from being damaged. 3. Ifa part seems difficult to remove, stop and examine the component and identify the problem. If impact force is required, only use a plastic faced mallet. 3. Assembly. 1. Before re-assembling, check that all parts are in good condition. Damaged parts should cither be repaired or replaced. The life of the motor will be significantly reduced by the use of components which are other than original “STAFFA” parts. 2. Ensure that all reused components are cleaned and dried before assembly. 3. Apply clean oil to all sliding surfaces i.e. bearings, throws, drums etc. 4, All ‘O” rings should be replaced with new. 30 Overhaul & Maintenance manual. (continued) The following figure shows the model code for a STAFFA ‘C’ series motor. Basic ‘C’ Series Ordering Code F411/ HM*C / 200 / S3/ 188/90 /FM4/CS/Tx/30/ PL** (1) (2) 13) (4) £5) £6) (7) 18) £9) (40) £11) FLUID TYPE etrolium oil hosphate ester (HFD fluid) = Heavy Duty (HMHDC). FRAME SIZE ‘SHAFT TYPE HIGH DISPLACEMENT CODE LOW DISPLACEMENT CODE MAIN PORT CONNECTIONS DISPLACEMENT CONTROL PORTS. (AND SHUTTLE VALVE) TACHO / ENCODER DRIVE T = Staffa original tacho drive ‘Tx= Customer specific encoder DESIGN SERIES NUMBER ‘SPECIAL FEATURES PL* = Non-catalogued features, (**) = number assigned as required Eg: Stainless steel shaft sleeves. Alternative port connections. Shaft variants. Special mountings. STAFFA PAGE 3 DATA MOTOR on Overhaul & Maintenance manual. C200 7* SERIES EXPLODED STAFFA PAGE 49 DATA SHEET MOTOR OHM-1001-2/07.01 Hydraulic Products 57 COMPONENT IDENTIFICATION LIST FOR ‘C’ 7* SERIES MOTOR . 58 Item Qu. Description Designation Deserizione Pos. Stickzahl Rep. Qté Pos, Ot sor Motorease Motomachi rier moteur Come. 1021 ‘Valve housing YVentilgentuse ‘agement de valve (Como valvola 1031 Front sover Frontdeckel uuverele avant ‘Coperchio anterior 1061 ‘Valve end cap Ventilenddeckel ‘Obturseur Cedi de vale Cappello esremita valuola 10 ‘Culinder head linderkopt Clas Testa clindso 01 ‘Crankshaft ‘Kurbelwell Vilebreaui ‘Albero a gomitL 20s Piston Kolben Pistor Pistone 203 wmnesting rod Pleuel Bielle Riel 20s 2 ‘Con rod seiaining cing Pleuel-Halsrine Bague de reienye dela bielle — Anello di rtegno bella 2055 Restrit Drosselstonfen Vis de limitt Vite di estrizione 221 Spring Feder Ressort Conta (displacement piston) (colben) (piston de evlindree) ‘nolla) 2 ‘Front Plate Frontplatie Plaque avant Flangia 2] IS REDNESS DNR a [PUNEEUNEE ONES ic WuEeeeTunEOw ig Ppeow ove eve outtus©S€ (ri, =esssesseneeeneeereusees 3031 ‘Oldham coupling Oldham Kupplane “Accourlement fostant

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