SENR1591-03

April 2008
Resistor and Solenoid Specifications
Part No. Component Description Resistance (Ohms)¹
Solenoid - ARC Control Valve
3E-8681 31.0± 3.0
ARC Supply Valve
3T-0062 Solenoid - AETA Proportional 16
3T-3437 Resistor - Panel Lamp Dimmer 10.0± 0.1
Solenoid - Air Start
5T-4434 42.0 ± 4.0
Auto Lube
6T-8046 Solenoid - Steering Bleed 20.1 ± 1.0
7T-9074 Solenoid - Horn 55.17±5.77

(Dimensions: 56 inches x 35 inches)

9G-9988 Solenoid - AETA Four way 24.9
Component Identifiers (CID¹) Component Identifiers (CID) and Module Identifiers (MID) For Wire Description Component Location 9X-9482 Solenoid - Shutter 68
Module Identifier (MID²) VIMS (MID NO's.049,57,58,59,60,65,66,67, and 68) Wire Wire Schematic Machine Schematic Machine Solenoid - XMSN Downshift
Wire Color Description Wire Color Description Component Component
Transmission / Chassis Control System Number Number Location Location Location Location 107-8238 XMSN Lockup 34
CID No. Component CID No. Component
Power Circuits Control Circuits (Continued) ADEM II Engine Control A-3,4 3 Sensor - Throttle Position D-6 F XMSN Upshift
(MID No. 027)

SENR1591-03
0041 8 Volt Sensor Power Supply 0558 Autolube Relay
101 RD Bat (+) 710 GN XMSN Speed Pickup Signal Air Dryer C-11 9 Sensor - Transmission Input Speed C-6 30 Solenoid - Body Lower
CID Component 0075 Steering Oil Temperature Sensor 0559 Boom Float Relay 112-5874 6.5± 0.4
0168 System Voltage 102 BU Hd Lmp 711 BR XMSN Lever Code 1 Alarm - Rear Backup C-14 1 Sensor - Transmission Oil Temp A-15 45 Body Raise
0091 Throttle Position Sensor 0562 Caterpillar Monitoring System
0177 Transmission Oil Temperature Sensor 103 YL Stop/Turn/Dome Circuit Breaker 712 WH XMSN Lever Code 2 Alternator C-7 3 Sensor - T/C Temp C-6 30 124-3497 Solenoid - Fan Clutch 2.8± 0.3
0096 Fuel Level Sensor 0569 Oil Injection Solenoid
0190 Engine Output Speed (EOS) Signal 104 YL Shutters Circuit Breaker 713 OR XMSN Lever Code 3 Arc Suppressor C-7 4 Sensor - XMSN Speed B-12 31 125-9740 Resistor - Blower Motor Overall2.6 + 0.12
0098 Engine Oil Level Sensor 0580 Power Shift Pressure Sensor
105 BR Key Sw 714 YL XMSN Lever Code 4 Battery - 12 Volt D-3,4 6 Solenoid - AETA 4-Way A-11 19 ¹ At room temperature unless otherwise noted.
0248 CAT Data Link 0100 Engine Oil Pressure Sensor 0581 Power Shift Solenoid
0269 Sensor Supply Voltage 107 WH Eng Shutdown 715 GN XMSN Lever Code 5 Body Position PWM Buffer A-12 27 Solenoid - AETA Proportional A-11 19
0101 Crankcase Air Pressure Sensor 0590 Engine Electronic Control Module
0378 Autolube Solenoid 109 OR Alt Output (+) Term. 716 BU XMSN Lever Code 6 Breakers H-8,9 D Solenoid - Air Horn I-8 E

785C High Altitude Truck

0102 Boost Pressure Sensor 0592 Lift Raise Solenoid #2
0444 Start Relay 112 PU Main Power Rly Output 720 PU XMSN Brake SW Control - Integrated Braking F-13 E Solenoid - Air Start B-9 40
0110 Engine Coolant Temperature Sensor 0593 Lift Lower Solenoid #2
0590 Engine Control 113 OR VIMS B+ Switched 721 BR XMSN Gear Code 1 Control - Steering Bleed I-14 E Solenoid - Auto Lube D-12 E
0127 Transmission Oil Pressure Sensor 0594 Tilt Rackback Solenoid #2

Electrical System
0627 Parking Brake Switch 115 PK Flood Lamp Circuit Breaker 722 WH XMSN Gear Code 2 Control - XMSN/Chassis D-13 E Solenoid - A/C Compressor Clutch C-7 4
0168 Electrical System Voltage 0595 Tilt Dump Solenoid #2
0672 Converter Output Speed (COS) 119 PK Wiper Circuit Breaker 723 OR XMSN Gear Code 3 Converter - 24V - 12V I-14 E Solenoid - Body Lower D-13 36 Off Machine Switch Specification
0171 Ambient Air Temperature Sensor 0596 Implement Electronic Control Module
0700 Transmission Gear Sensor 120 YL Converter Circuit Breaker 724 YL XMSN Gear Code 4 Converter - 24V - 12V 15A Power I-14 E Solenoid - Body Raise D-13 36
0177 Transmission Oil Temperature Sensor 0600 Hydraulic Oil Temperature Sensor Part No. Function Actuate Deactuate Contact Position
0701 Transmission Output Speed Sensor 121 YL Back Alarm To Lamp 725 GN XMSN Gear Code 5 Four Gauge Cluster F-2 B Solenoid - Cylinder Heads 2,4,6,8,10,12,14,16 C-1,2 7
0190 Engine Speed Sensor 0621 Downshift Switch 3E-2034 Service Retarder Brake Pressure 80 kPa 55 ± 20 kPa Normally
0702 Gear Selector Lever 122 BU Air Dryer Circuit Breaker 726 BU XMSN Gear Code 6 Ground - ADEM" Engine Block A-5 3 Solenoid - Cylinders Heads 1,3,5,7,9,11,13,15 A-1,2 7
0248 CAT Data Link 0623 Directional Switch (12.0 psi) (8.0 + 3.0 psi) Closed
0704 Service Brake Pressure Switch 0253 Personality Module (Engine Control) 0626 Steering/Transmission Lock Switch
123 WH Gages Circuit Breaker 767 WH AETA Pickup Power Ground - ADEM II Housing A-2 3 Solenoid - Fan Brake C-7 17
3E-2035 Manual Retarder Brake Pressure 60 kPa 28 ± 15kPa Normally 5AZ1-263
0707 Upshift Solenoid Valve 124 GN A/C 769 BU Wheel Speed Pickup Left Ground - ADEM II Mount A-2 3 Solenoid - Fan Clutch C-3 17
0245 Electronic Control Module (ECM) 0627 Parking Brake Pressure Switch (8.5 psi) (4.0 ± 2.0psi) Open
0708 Downshift Solenoid Valve 126 PK Xmsn Ctrl 770 GN Wheel Speed Pickup Right Ground - Boss On Chassis By Cab C-8,9 10 Solenoid - Shutter B-9 8
0261 Engine Timing Calibration 0628 Quickshift Switch 3E-6428 Engine Cooiant Flow 3.62± 29 mN, 45.6 mm ID point 303 nM MIN Normally
0709 Lockup Solenoid 135 BU Converter Power 773 GY AETA Servovalve Ground - Chassis Front D-3 4 Solenoid - Start Aid C-6 18
0262 5 Volt Sensor Power Supply 0641 Transmission Solenoid #1 (1.3±0.10z,1.8 in IDpoint) 1.1 oz MiN Open
0724 Body Raise Solenoid Valve 139 OR Brake Retract Circuit Breaker 774 YL AETA Sol- Left Ground - Frame A-2 8 Solenoid - Steering Bleed B-9 46
0263 8V (or 12V) Sensor Pwr Supply 0642 Transmission Solenoid #2 3E-6461 Steering Hi Pressure 11000 kPa MAX 9000 ± 350 kPa Normally Closed, B-C
0725 Body Lower Solenoid Valve 149 PU Accessary Circuit Breaker 775 BR AETA Sol- Right Ground - Rear Cab Boss F-12 E Solenoid - XMSN DN - Shift B-12 37
0267 Engine Shutdown Switch (Remote) 0643 Transmission Solenoid #3 (1600 psi MAX) (1300 ± 51.0 psi) Normally Open, B-A
0773 Hoist Lever Rotory Position Switch 150 RD Bat(+) 777 PU Brake Release Motor Ground - Rear Chassis D-15 14 Solenoid - XMSN Lock-Up B-12 37

42 Page,
0268 Programmable Parameters (Eng Ctrl) 0644 Transmission Solenoid #4 Hoist Screen Pressure (Inside)
0800 Vital Information Management System (VIMS) 170 YL VIMS Circuit Breaker 799 WH Sensor Power Junction Block C-14 E Solenoid - XMSN UP - Shift B-12 37
0269 Sensor Power Supply 0645 Transmission Solenoid #5 Hoist Screen Pressure (Outside)
0826 Torque Converter Oil Temperature Sensor 176 OR IBC Control Circuit Breaker A700 OR Digital Sensor Power (+8V) Junction Block H-13 E Solid State Flasher Assembly I-8 E
0271 Action Alarm 0646 Transmission Solenoid #6 9X-7781 Park Brake Filter Pressure 210±70 kPa - Normally
0967 Machine Application 180 OR Oil Cooler Circuit Breaker A701 GY Injector #1 Motor - Blower F-6 F Speedo/Tach Cluster F-2 B
0272 Turbo Outlet High Press Sensor 0650 Harness Code Rear Diff Filter Plug Pressure (30± 10 psi) - Open
1326 Location Code Incorrect 185 YL Power Window Circuit Breaker A702 PU Injector #2 Motor - Brake Retract A-15 28 Switch - Arc Pressure I-9 F
0273 Turbocharger Outlet Pressure Sensor 0654 Trailer Right Brake Oil Temp Sensor T/C Screen Pressure
Ground Circuits A703 BR Injector #3 Motor - Oil Cooler Fan (Attach) D-15 1 Switch - Auto Retarder I-3 F
Engine Control System 0274 Atmospheric Pressure Sensor 0655 Trailer Left Brake Oil Temp Sensor XMSN Charge Filter Pressure
200 BK Main Chassis A704 GN Injector #4 Motor - Power Window Regulator As. I-10 D Switch - A/C High Low Pressure A-5 4
(MID No. 036) 0275 Right Turbo Inlet Press Sensor 0656 Trailer Brake Oil Cooler Inlet Temp Sen
201 BK Operator Monitor Return A705 YL Injector #5 Motor - Prelubrication D-13 15 Switch - A/C High Press Eng Fan Clutch Override A-5 4
XMSN Lube Filter Pressure
CID Component 0276 Left Turbo Inlet Press Sensor 0657 Trailer Brake Oil Cooler Temp Sensor 114-5333 Refrigerant Pressure (AC) 275 to 1750 kPa¹ - Normally²
202 BK XMSN Ctrl A706 GY Injector #6 Motor - Washer Bottle Pump I-3 F Switch - A/C On H-4 B
0001 Cylinder 1 0277 Timing Calibration Sensor 0658 Trailer Rt Suspension Cyl Press Sensor (40 to 255 psi) - Open
229 BK Bat (-) A707 PU Injector #7 Motor - Wiper I-2 F Switch - A/C Thermostat F-6 F
0002 Cylinder 2 0278 AESC Enable Lamp 0659 Trailer Lt Suspension Cyl Press Sensor 111-9560 A/C Hi Press Eng Fan Clutch Override 1585 ± 103 kPa 1275 ± 103 kPa Normally
231 BK XMSN SW A708 BR Injector #8 Relay - Alarm/Light F-8 E Switch - Backup Lamp D-3 G
0003 Cylinder 3 0279 Aftercooler Coolant Temp Sensor 0670 Torque Converter Pedal Pos Sensor (230 ± 14.9 psi) (185 ± 14.9 psi) Closed
A251 BK VIMS Ser Mod #1 A709 OR Injector #9 Relay - Auto Start Pull-In F-9 E Switch - Blower H-5 B
0004 Cylinder 4 0280 Gear Box Temperature Sensor 0671 Transmission Output Speed Sensor 111-9563 ARC Pressure 80 kPa MAX 55.0 ± 20.0 kPa Normally
A252 BK VIMS Ser Mod #2 A710 GY Injector #10 Relay - Fog Lamp F-8 E Switch - Brake Retract H-4 G
0005 Cylinder 5 0291 Engine Coolant Cooling Fan Solenoid 0672 Torque Converter Output Spd Sensor 11.6 psi MAX (80 ± 2.9 psi) Closed
A253 BK VIMS Ser Mod #3 A711 PU Injector #11 Relay - Head Lamp F-8 E Switch - Cane Lever Position H-7 C
0006 Cylinder 6 0292 Hydraulic Oil Cooling Fan Solenoid 0678 Torque Converter Impeller Clutch Sol 144-5661 Fuel Filter Pressure 137.9 ± 13.8 kPa 82.7 kPa MIN Normally
A254 BK ARC A712 BR Injector #12 Relay - High Beam I-8 E Switch - Engine Coolant Flow A-5 3
0007 Cylinder 7 0295 HEX ECM 0679 Torque Converter Lockup Clutch Sol T/C Inlet Filter Pressure (200 ± 2.0 psi) (12.0 psi) Closed
A271 BK Oil Cooler Control Ground A713 GN Injector#13 Relay - Main Power I-10 E Switch - Engine Flood Lamp F-1 13
0008 Cylinder 8 0296 Transmission ECM 0700 Transmission Gear Actuator Sensor 160-2445 Secondary Parking Brake Pressure 517.0 ± 35.0 kPa 448.0 ± 35.0 kPa Normally
Basic Machine Circuits A714 BU Injector #14 Relay - Oil Cooler Fan HI F-8 E Switch - Engine Low Oil Level A-5 15
(75.0 ± 5.1 psi) (65.0 ± 5.1 psi) Open
0009 Cylinder 9 0298 Service Brake Pedal Switch 0701 Transmission Output Speed Sensor
306 GN Start Relay to Air Start Solenoid A715 GY Iniector #15 Relay - Prelubrication On/Off F-9 E Switch - Fog Lamp E-4 G Powered By 3516B Engine
0010 Cylinder 10 0324 Action (Warning) Lamp 0702 Transmission Gear Selector Switch ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa
307 OR Key SW To VIMS Sensor Module A716 PU Injector #16 Relay - Prelubrecation Main Power A-7 E Switch - Front Brake Cylinder Overstoke D-13 41
0011 Cylinder 11 0341 Hyd Ctrl Valve Warm Up Sol #4 0703 Trailer Door Position Sensor (25psi).
308 YL Main Power Relay Coil A746 PK Turbo Outlet Pressure Relay - Rear Diff Fan Lo F-15 E Switch - Fuel Filter Pressure A-5 15
0012 Cylinder 12 0350 Lift Linkage Position Sensor 0704 Service Brake Pressure Switch ² Contact postion at the contacts of the harness connector.
315 GN Start Aid Breaker To Start Aid Relay A747 GY Atmospheric Pressure Relay - Shutter/Fan On/Off F-9 E Switch - Ground Disconnect D-3 13
0013 Cylinder 13 0351 Tilt Linkage Position Sensor 0705 Body Raise Switch © 2008 Caterpillar, All Rights Reserved Printed in U.S.A.
317 YL Start Aid Relay To Start Aid Sol A751 YL After Cooler Temp Relay - Start Aid Hold F-9 E Switch - Ground Level Shutdown F-1 13
0014 Cylinder 14 0352 Lift Lever (Cab) Sensor 0706 Body Up Sensor
321 BR Backup Alarm Lamp Travel Alarm E707 GN VIMS Display +V Relay - Stop Lamp F-8 E Switch - Hazard Lamps D-2 G
0015 Cylinder 15 0353 Tilt Lever (Cab) Sensor 0707 Transmission Upshift Solenoid
322 GY Warning Horn (Forward) E708 PK VIMS Display Clock Relay - Wiper Motor I-8 E Switch - Head Lamp E-4 G
0016 Cylinder 16 0354 Lift Raise Solenoid #1 0708 Transmission Downshift Solenoid
326 PU Key SW "C Term. E709 WH VIMS Service Lamp Resistor - Blower Motor Dropping F-6 F Switch - Hoist Screen Inside C-13 36
0091 Throttle Sensor Output 0355 Lift Lower Solenoid #1 0709 Trans Lockup Clutch Sol
327 PK Shutdown Solenoid E710 BU VIMS LCD Lamp Driver Resistor - Panel Lamp Dimmer E-5 E Switch - Hoist Screen Outside C-12 36
0100 Filtered Oil Pressure 0356 Tilt Dump Solenoid #1 0710 ARC Supply Valve
337 WH Prelube Pushbutton SW To Prelube Timer E729 GN Fan Brake Relay To Fan Brake Sol Resistors - Start Aid F-10 E Switch - Horn I-4 B
0101 Crankcase Pressure Signal 0357 Tilt Rackback Solenoid #1 0711 ARC Control Valve
Monitoring Circuits E750 PU Body Position Sensor Signal Sensor - Aftercooler Temp (Rear) C-3 35 Switch - Key Start F-2 C
0110 Coolant Temperature 0358 Pilot Pressure Solenoid (Supply) 0712 ARC Lamp
403 GN Alternator (R) Term. E776 GN Sensor Module #3 - CAT Link Right + Sensor - Ambient Air Temp H-1 17 Switch - Ladder Lamp D-3,G-1 G
0168 Battery Voltage 0359 Lift Raise Kickout Solenoid 0713 ARC ON/OFF Switch
408 WH Opr Mon System Air Press. E777 YL Sensor Module #3 - CAT Link Right - Sensor - Atmos Press C-4 3 Switch - Left Rear Diff Oil Level A-15 43
0190
0248
Engine RPM Signal
CAT Data Link
0360
0361
Lift Lower Kickout Solenoid
Tilt Kickout Solenoid
0714
0715
ARC Pressure Switch
Retarder Pressure Switch
410 WH Opr Mon Action Alarm E790 PK Sol Return Sensor - Body Position A-13 27 Switch - Manual Retarder Brake F-15 F Harness And Wire Electrical Schematic Symbols
411 PK Opr Mon Master E793 BU ATA Data Link- Sensor - Boost Press C-4 18 Switch - Panel Dimmer H-2 G
0253 Personality Module 0363 Machine Ride Control Actuator 0800 VIMS Main Module
412 BU Opr Mon Master E794 YL ATA Data Link +
Symbols
Sensor - Brake Air Pressure G-14 E Switch - Park Brake Filter B-11 40
0254 ECM 0364 Lift Cylinder Head Pressure Sensor 0801 VIMS Interface Module #1
417 GY Primary Ster SW E795 YL Crankcase Press Sensor - Crankcase Press C-4 18 Switch - Power Window I-9 A
0261 Timing Calibration 0365 Kickout Set Switch 0802 VIMS Interface Module #2
419 YL Opr Mon Parking Brake E796 GN Oil Press (Unfiltered) Sensor - Diff Oil Temp D-15 22 Switch - Rear Inside Brake Cylinder Overstroke C-4 42
0262 Analog Sensor Supply 0367 Ride Control Switch 0803 VIMS Interface Module #3 T
425 PK Opr Mon Power Train Oil Level E797 PK PWM #3 Return Sensor - Engine Cool Temp C-3 17 Switch - Rear Diff Filter Plug A-15 22
0263 Digital Sensor Supply 0370 Boom Float Solenoid 0804 VIMS Interface Module #4 Pressure Temperature Level Flow Circuit Breaker
426 BR Opr Mon Power Train Oil Filter E798 WH PWM #3 Sensor - Engine Speed C-7 23 Switch - Rear Outside Brake Cylinder Overstroke D-13 42
0267 Shutdown Inputs 0371 Horn Solenoid (Forward) 0805 VIMS Interface Module #5 Symbol Symbol Symbol Symbol Symbol
428 OR Opr Mon Xmsn Oil Temp E799 BR PWM #1 And #2 Return Sensor - Engine Speed Timing C-3 23 Switch - Right Rear Diff Oil Temp A-15 44
0268 System Parameters 0372 Bucket/Shovel Open Solenoid 0806 VIMS Interface Module #6
0273 Turbocharger Outlet Pressure 0373 Bucket/Shovel Close Solenoid 0807 VIMS Interface Module #7
429 YL Opr Mon Brake Oil Temp F700 BU PWM #1 Out (3.5A) Sensor - Fan Speed C-3 17 Switch - Secondary Parking Brake D-15 E Symbols and Definitions
447 PK Fuel Level Gage F701 BR PWM #2 Out (3.5A) Sensor - Fuel Level C-9 24 Switch - Service Retarder Brake D-15 E
0274 Atmospheric Pressure 0374 Swing Brake Solenoid 0808 VIMS Interface Module #8 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
450 YL Tach Sender (+) F702 GN Throttle Sensor - Hoist Lever Position H-7 D Switch - Start Aid I-3 B
0275 Right Turbocharger Inlet Pressure 0376 Travel Alarm (Solenoid/Switch) 0809 Speedometer/Tachometer #1 through it.
452 PU Torque Converter F703 GY Lh Turbine Inlet Exh Temp Sensor - Jacket Water Coolant Level A-7 25 Switch - Steering HI Pressure A-10 38
0276 Left Turbocharger Inlet Pressure 0377 Travel Brake Solenoid 0810 Speedometer/Tachometer #2
454 GN Retarder Indicator Lamp F704 OR Rh Turbine Inlet Exh Temp Sensor - Left Front Strut Press B-6 57 Switch - Stop Lamp A-3 E Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
0291 Engine Cooling Fan Solenoid 0378 Machine Autolube Solenoid 0811 Gauge (Quad) Cluster #1 circle indicates that the component has screw terminals and a wire can be disconnected from it.
473 GY Overstroke SW To Overstroke SW F705 PK Dout 6 Sensor - Left Rear Brake Oil Temp B-15 19 Switch - TCS Test H-4 C
0296 Communicate w/Trans 0379 Machine Autolube Pressure Sensor 0812 Gauge (Quad) Cluster #2
474 WH Overstroke SW To Overstroke SW F707 WH Dout 5 Sensor - Left Rear Strut Press C-15 27 Switch - Throttle Backup I-3 C
0338 Prelube Pump Relay 0423 Front Brake Accumulator Press Sw 0813 Gauge (Quad) Cluster #3 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
481 GN Converter Temp SW To Brake Oil Temp SW F708 YL Dout 3 Sensor - Left Wheel Speed A-15 32 Switch - Transmission Actual Gear A-12 34 No circle indicates that the wire cannot be disconnected from the component.
0526 Wastegate Solenoid 0424 Rear Brake Accumulator Press Sw 0814 Gauge (Quad) Cluster #4
A451 WH Opr Mon Steering Oil Temp F70e BU Dout 2 Sensor - LH Front Brake Temp D-13 21 Switch - Turn Signal/Wiper/Washer/High Beam I-6 A
0542 Unfiltered Oil Pressure Signal 0425 Front Brake Oil Pressure Sensor 0815 Message Center #1
A491 WH Trans Supply SW To Torque Conv Inlet Filter SW F710 BR Start Aid On Relay
11 Ground (Wired): This indicates that the component is connected to a grounded wire. The
Sensor - LH Parkbrake Retract Press B-11 19 Switch - T/C Inlet Filter A-14 45
0543 Filtered Oil Pressure 0426 Rear Brake Oil Pressure Sensor 0816 Message Center #2 grounded wire is fastened to the machine.
A492 OR Hoist Filter SW To Hoist Filter SW F713 OR Left Turbo Inlet Press Sensor - Lt Turbo Exh Temp C-4 18 Switch - T/C Screen A-9 45
0544 Engine Fan Speed Sensor Signal 0427 Front Axle Oil Temperature Sensor 0817 ECM Internal Backup Battery A493 YL Hoist Filter SW To T.C. SW F714 PK Right Turbo Inlet Press Sensor - Lt Turbo Inlet Press C-5 18 Switch - VIMS Service Key F-1 13 Ground (Case): This indicates that the component does not have a wire connected to ground.
0545 Start Aid Relay 0428 Rear Axle Oil Temperature Sensor 0819 Display Data Link C413 YL VIMS Display Data F715 PU Shutdown (NO) It is grounded by being fastened to the machine.
Sensor - Oil Press Filtered C-4 18 Switch - XMSN Charge Filter A-12 45
0546 Start Aid Hold Relay 0429 Steering Pump Oil Pressure Sensor 0820 Keypad Data Link C414 BU VIMS Display Load F716 WH Shutdown (NC) Sensor - Oil Press Unfiltered C-4 18 Switch - XMSN Lube Filter B-12 45
6
0562 Caterpillar Monitoring System Communications 0430 Steering Pilot Pressure Sensor 0821 Display Power Supply (9 Volt) Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
C415 WH VIMS Display Keydata F717 YL SW4 Sensor - Rear Diff Pump Outlet Press B-15 22 Valve - Arc Control I-8 F contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
0569 Oil Renewal Solenoid 0431 Steering Oil Level Switch 0822 Display Lighting Power Supply C428 GN Brake Cooling Filter SW F718 BU SW5 Sensor - RH Front Brake Temp D-13 21 Valve - Arc Supply I-8 F
0800 CAT Data Link Communication 0432 Steering Filter By-Pass Switch 0823 VIMS Service Lamp C429 GY Differential Oil Temp F719 BR SW6/1 Sender: A component that is used with a temperature or pressure gauge. The sender
Sensor - RH Parkbrake Retract Press B-11 19 VIMS Action Alarm D-3 G
0827 Left Exhaust Temp Signal 0433 Implement Filter Switch 0824 Truck Payload Lamp #1 (Green) C453 YL Ambient Temp F720 GN SW 8/3 Sensor. Right Front Strut Press B-6 49 VIMS Interface Module #1 H-15 E
49 T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
0828 Right Exhaust Temp Signal 0434 Hyd Pilot Oil Press Sensor 0825 Truck Payload Lamp #2 (Red) C463 GY Aftercooler Temp Gauge F721 GY SW9/4 Sensor - Right Rear Brake Oil Temp A-15 20 VIMS Interface Module #2 G-15 E
0829 Rear Aftercooler Coolant Temperature Signal 0436 Torque Converter Oil Pressure Sensor 0856 Torque Converter Oil Temp Sensor C466 YL LF Brake Oil Temp F722 OR SW 10/5 Sensor - Right Rear Strut Press B-15 29 VIMS Keypad Module E-1 B 45 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Integrated Brake Conjtrol 0438 Hyd Ctrl Valve Warm Up Sol #1 0827 Left Exhaust Temp Sensor C467 BU LR Brake Oil Temp F723 PK TDC Probe + Sensor - Right Wheel Speed A-15 33 VIMS Main Module I~11 E 26 It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
(MID No. 116) 0439 Hyd Ctrl Valve Warm Up Sol #2 0828 Right Exhaust Temp C473 GN Rear Pump Press F724 PU TDC Probe - 39
0440 Hyd Ctrl Valve Warm Up Sol #3 0829 Rear Aftercooler Cool Temp Sensor
Sensor - Rt Turbo Exh Temp C-4 18 VIMS Message Center E-1 B 33
CID Component C484 YL Rear Differential Filter Press SW F725 WH Fuel Press Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
0444 Start Relay 0830 Front Brake Oil Temperature Sensor
Sensor - Rt Turbo Inlet Press C-5 18 Wiper Delay Module F-1 F
21 29
0084 Ground Speed Sensor F418 GN VIMS RS232 Port 2 Trans F726 PU Injector Common 1 & 3 Sensor - Steering Oil Temp A-8 26 62 coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
0091 Throttle Position Sensor 0457 Brake Oil Temperature Sensor 0833 Rear Brake Oil Temperature Sensor F419 YL VIMS RS232 Port 2 Receive F727 BU Injector Common 2 & 4
Machine locations are repeated for components located close together. 38 46 47 20 44
0168 System Voltage 0458 Tilt Cylinder Rod Pressure Sensor 0835 Differential (Axle) Oil Temp Sensor F433 PU Brake Temp F728 BR Injector Common 5 & 7 3 51 36 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
A = Located in operators compartment. E = Located in rear compartment.
0190 Engine Output Speed(EOS) Signal 0459 Impeller Clutch System Switch 0838 Lt Front Suspension Cyl Press Sensor F447 PU Steering HI Press SW To LO Press SW F729 GN Injector Common 6 & 8
B = Located in or on front dash. F = Located in front compartment. 17 25 31 34 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
0489 Implement Select Switch 0839 Rt Front Suspension Cyl Press Sensor that make electromagnet when current flows through them. It also has an internal switch that places
0248 CAT Data Link G427 BU TIC Inlet Filter SW To Hoist Screen SW F730 GY Injector Common 9 & 11
C = Located in or on console. G =Located in or on overhead console.
35 the latch coil circuit open at the time the coil latches.
0269 Sensor Supply Voltage 0490 Implement Lockout Switch 0840 Lt Rear Suspension Cyl Press Sensor H428 GY Left Rear Brake Oil Pressure F731 OR Injector Common 10 & 12
D = Located behind operators seat. 7 18 37 1
0541 Differential Oil Pressure Sensor 0499 Implement Variable Hyd Oil Pump Sol 0841 Rt Rear Suspension Cyl Press Sensor H429 BU Right Rear Brake Oil Pressure F732 PK Backup Camshaft Spd/Tmg 30 22 Harness and Wire Symbols
0623 Direction Switch 0526 Turbocharger Wastegate Valve 0849 System Air Pressure Sensor H430 BU Body Up Indicator F780 PK Parking Brake SW 15 23
0627 Parking Brake Switch 0533 Auto Retarder Control (ARC) 0851 Gear Box Pressure Sensor Accessory Circuits G704 YL Body Raise Sol 41 42 Deutsch connector: Typical representation Sure-Seal connector: Typical representation
56 52 5 43 1
of a Deutsch connector. The plug contains all
1
of a Sure-Seal connector. The plug and receptacle
0689 TCS Left Brake Solenoid 0541 Differential (Axle) Oil Pressure Sensor 0852 Brake Oil Temp Sensor (Rt Front) 500 BR Wiper - Front (Park) G705 GN Body Lower Sol 13 28 50 19 14 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
0542 Engine Oil Pressure - Unfiltered Sensor 0853 Brake Oil Temp Sensor (Lt Front) 501 GN Wiper - Front (Low) G736 PK Oil Cooler Motor
0690 TCS Right Brake Solenoid
0544 Engine Fan Speed Sensor 0854 Brake Oil Temp Sensor (Rt Rear) 502 OR Wiper - Front (HI) G769 PU Injector Common
4 27 Wire, Cable, or Harness Assembly Identification:
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)
0700 Transmission Gear Position Sensor
0545 Start Aid Relay 0855 Brake Oil Temp Sensor (Lt Rear) 40 32 Includes Harness Identification Letters and Harness
Harness Connector Serialization Code: The "C" stands
0701 Transmission Output Speed Sensor
506 PU Washer - Front G770 WH Injector Common 8 Connector Serialization Codes

10 16
for "Connector" and the number indicates which
0546 Start Aid Hold Relay 0890 Broadcast Port (Data Link) 508 PU Radio Speaker - Left H700 GY VIMS Sensor Module #2 Right (+) Comm 58 60 9 Part Number for
connector in the harness. (C1, C2, C3, .....)
0702 Transmission Shift Lever Position Sensor 0548 Throttle Lock Lamp AG-C4 L-C12 Part Number For
509 WH Radio Speaker - Left (Common) H701 OR VIMS Sensor Module #2 Right (-) Comm C-C4 AG-C3 Connector Plug
Connector Recepticle
130-6795 130-6795 111-7898 3E-5179
0704 Brake System Pressure Switch
The CID is a diagnostic code that indicates which component is faulty. The MID is a diagnostic code that indicates which electronic 511 BR Radio Speaker - Right H710 PK Impl Cont Lift Lever Position 48 C 57 325-AG135 PK-14 1 5A
0710 ARC Supply Solenoid control module diagnosed the fault. 512 GN Radio Speaker - Right (Common) H736 BU Driver Sig.2 B 24 Pin Socket
Receptacle
0711 ARC Control Solenoid Fuse
513 OR A/C Compressor/Refrigerant Pressure SW H737 YL Driver Sig.3
F A Single Wire
Pin or Socket
Number
9X-1123 (5 Amps)
0712 ARC Lamp 515 GY Blower Motor (HI) J764 BR Switch/Sensor Return #1
G E Connector
Component
0713 Operator ARC On/Off Switch 516 GN Blower Motor (Medium) J765 BU Switch/Sensor Return #2 Plug Part Number

517 BU Blower Motor (Low) J766 PU Switch/Sensor Return #3

Harness identification code: 2 200-L32 BK-14
0714 ARC Pressure Switch
518 OR Hazard Flasher To SW J767 GY Switch/Sensor Return #4
2 D This example indicates wire
135 in harness "AG".
Ground Circuit Identification
0715 Retarder Pressure Switch Connection Number Wire Color Wire Gauge
520 WH Opr A/C SW To Thermostat/Fuse 801 PK Auto Lube Sol Or Motor
0719 TCS Proportional Solenoid
0835 Rear Differential Temperature Sensor
521 YL A/C SW To Refrigerant SW 858 GY Payload Mon Right Front Sensor 12
522 WH A/C Clutch To Thermostat SW 859 YL Payload Mon Left Front Sensor
0849 Air System Pressure Sensor 535 BU SW To Wiper SW 860 PK Payload Mon Right Rear Sensor
0966 TCS Lamp 537 GN Turn Signal SW To Flasher 861 PU Payload Mon Left Rear Sensor
0967 Machine Application 575 YL Wiper - Aux (Park) 875 BU VIMS RS 232 Port Trans

1225 Left Rear Park Brake Pressure Sensor 590 GY Wiper SW To Intermittent Module 876 OR VIMS RS 232 Port Receive
591 WH Intermittent Module To Wiper Motor 882 PK VMIS Sensor Module Rt (-) Com Port/Cat Datalink-
1226 Right Rear Park Brake Pressure Sensor
A513 PK DC/DC Converter Memory Output 883 GY VMIS Sensor Module Rt (+) Com Port/Cat Datalink + 53 53 Connector Location
1326 Location Code Incorrect
A589 OR Power Window Up 892 BR VIMS Start Mod Right (-) Port/CAT Data Link (-) Schematic Machine
¹ The CID is a diagnostic code that indicates which circuit is faulty. Connector Number
A590 BU Power Window Down 893 GN VIMS Start Mod Right (+) Port/CAT Data Link (+) Location Location
54 59 54
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
Lighting Circuits 958 YL Relay Logic 59 CONN 1 A-15 14
600 BR Dash Lamp Basic 993 BR Analog Sensor Common CONN 2 C-15 1
601 GY Dash Lamp Hi 994 GY Oil Pressure (Filtered) CONN 3 C-15 1
602 WH Dome Lamp 995 BU Coolant Temperature 55 61 55 61 CONN 4 B-14 51
604 OR Stop Lamp 996 GN Engine Speed/Timing Sensor Power CONN 5 B-14 51
605 YL Turn Lamp - Left 997 OR Analog Sensor Power (+ 5V) CONN 6 G-14 E
606 GY Turn Lamp - Right 998 BR Digital Sensor Return REAR COMPARTMENT REAR COMPARTMENT CONN 7 B-13 50
607 PK Flood Lamp - Front 999 WH Primary Camshft Speed/Timing (AREA E) REAR VIEW SIDE WALL (AREA J) CONN 8 B-13 50
608 GN Flood Lamp - Rear A958 WH Park Brake Sol
RIGHT SIDE VIEW CONN 9 A-12 50
610 OR Head Lamp Basic C985 BU +8V Supply From IBC CONN 10 A-12 34
611 PU Head Lamp Hi E972 BU SPI Datalink End CONN 11 C-12 52
612 GY Backup Lamp F975 OR VIMS - Sensor Mod 2 + 8V Supply CONN 12 D-12 53
614 PU Park/Tail/Dash/Lamp K922 YL Solenoid Swing 2 CONN 13 E-12 E
Failure Mode Identifiers (FMI)¹
619 GN Head Lamp Lo K927 BU Solenoid Return 1 CONN 14 F-12 E
FMI No. Failure Description
0 Data valid but above normal operational range.
620 WH Flood Lamp - Front (Eng. Flood Lamp) K933 BU Stick 2 Bypass Sol 16 CONN 15 H-12 E
622 PU Flood Lamp 3-Way SW Jumper K952 BR Sol Return 3 CONN 16 A-10 20
1 Data valid but below normal operational range.
623 BU Flood Lamp 3-Way SW Jumper K983 BU VIMS Sensor Module 1 (+8V Supply)
G CONN 17 A-10 20
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
627 YL Fog Lamp K984 GY Start Aid Timer Output A CONN 18 D-11 54
631 GY Fog Lamp - Right K985 BR Auto Retard On SW CONN 19 H-11 E
4 Voltage below normal or shorted low.
635 BU Payload Mon Red Lamp K986 PK Auto Regard Off SW
5 Current below normal or open circuit. 26 CONN 20 D-10 55

6 Current above normal or grounded circuit.

636 GN Payload Man Green Lamp K988 WH Auto Retard Air Cont Valve B CONN 21 G-10 E
A608 GY Light SW to High Beam Relay K989 BU Auto Retard Air Supply Valve CONN 22 - Diagnostic I-10 D
2 C
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
Control Circuits K991 OR Auto Retard Press SW
Related Electrical Service Manuals
25 F D E CONN 23 - Cab Serial Download I-10 D
700 PK AETA Test SW K992 PU Auto Retard Manual Retard SW CONN 24 - Telemetry Download I-10 D
9 Abnormal update.
703 BU XMSN Up Sol M901 YL Aux Lamp Driver 1 Title Form Number 6 63 60 10 CONN 25 C-9 60
10 Abnormal rate of change.
11 12 1
11 Failure mode not identifiable.
704 GY XMSN Down Sol M966 GY VIMS Aftercooler Coolant Level 3516B Troubleshooting SENR1128 18 35 5 CONN 26 C-9 60

12 Bad device or component.

705 PK XMSN Lockup Clutch Sol Basic M967 OR VIMS Jacket Coolant Level Alternator: 9X-7803 SENR7508 58 56 57 49 23 21 CONN 27 D-9 59
706 BR XMSN Retarder SW R971 YL Transmission Lube Filter Sw
13 Out of calibration.
709 OR Sensor Power Supply
Brake System Control SENR1503 39 48 7
CONN 28 I-9 E
14 Parameter failures. Transmission Chassis (Power Train) Control SENR1502
17 47 50 19 20 27 29 CONN 29 A-8 56

30 52 51 CONN 30 B-8 58
4 22 14
15 Parameter failures. Vital Information Management System (VIMS) SENR6059
16 Parameter not available.
9 28 CONN 31 B-8 58
17 Module not responding. 3 40 45 41 31 33 32 CONN 32 G-7 E
42 36 CONN 33 C-6 40
18 Sensor supply fault.
8 34
19 Condition not met. CONN 34 C-6 40
CONN 35 D-6 60
20 Parameter failures.
46 37
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 13 15 CONN 36 D-6 61
43 CONN 37 F-5 F
38 CONN 38 E-4 E
44 CONN 39 E-3 F
CONN 40 F-4 F
CONN 41 F-3 F
24 CONN 42 G-3 F
CONN 43 I-4 F
CONN 44 I-4 F
CONN 45 D-1 48
CONN 46 E-2 58
CONN 47 - VIMS Ground Level Serial Port E-1 13
CONN 48 F-1 13
CONN 49 G-2 58

Machine Harness Connector and Component Locations CONN 50

CONN 51
CONN 52
G-l
I-2
I-2
58
2
2
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
AX-C4 AX-C5 AG-C28 AP-C3
+24 V BATTERY IN 1 103-UU30 YL-16 AX-C9 9G3676 9G3670 AG-P4 9G3667 9G3673 AP-C2
7N9737 111-9563 SOLID 1042921
24V - 12V +24 V SWITCHED IN 2 123-UU31 WH-16 1 STATE AG-C20 1 200-AP1 BK-14
CONVERTER GROUND 3 200-UU33 BK-16 636-AX10 GN-16 1 RD
LH PAYLOAD
E972-AX25 BU-16 2 TELEMETRY POWER
ARC
ARC ARC HORN 108-0358 + V (X) 3E5176 2 607-AP2 PK-14 605-AP32 YL-16 A RD-18 TN
LED-AMBER
119-1733 MONITOR MOTOR MOTOR PRESSURE WIPER PARK/TURN
+12 V MEMORY OUT 4 A513-UU37 PK-16 A251-AX13 BK-16 2 BK GREEN LAMP 876-AX21 OR-16 3 DOWNLOAD WINDOW SWITCH CONTROL SUPPLY AIR AG-P1 DELAY 1 BR 3 149-AP3 PU-14 200-AP33 BK-16 B BK-18 GD LEFT LAMP
UU-P13 REGULATOR AS. VALVE VALVE SOLENOID
+12 V SWITCHED OUT 5 135-UU35 BU-16 8T-9684 875-AX20 BU-16 4 PORT 3E-8691 3E-8691 7T-9074
MODULE PULSE (P) 2 OR 4 614-AP15 PU-16 C WH-18 PK 135-0428
AX-P4 145-7768 143-7884 AP-P2
CONN 24

893-AX71 GN-16

892-AX72 BR-16

A251-AX70 BK-16
GROUND 6 200-UU34 BK-16 AX-C10 5 YY-P2 POWER AG-P5 AG-P7 AG-P31 AG-P25 3 WH TURN SIGNAL/ 5 623-AP4 BU-16
3E3379 7N9738 LH PAYLOAD 6 WINDOW SW LOAD (L) 4 GY WIPER/WASHER/ AG-C42 6 622-AP5 PU-14
UU-C10 MONITOR 139-0698 HIGH BEAM 3E3361

605-AP12 YL-16
200-AP14 BK-16
AX-C13 893-AX38 GN-16 635-AX11 BU-16 1 RD 7 YY-P1 5 YL SWITCH 7 200-AP6 BK-14
8T9834 RED LAMP
892-AX39 BR-16 A251-AX12 BK-16 2 BK 8T-9683 A 6 GN 141-6579 1 8 200-AP7 BK-14 AP-C5
CAB A AG-P20 1042921
+BATTERY (24VDC) 1 113-AX29 OR-16 AX-P5 E972-AX26 BU-16 B 7 RD 2 9
(Dimensions: 56 inches x 35 inches)

SERIAL AG-P29 LED-AMBER

1
2
GROUND 2 201-AX6 BK-16 859-AX44 YL-16 F419-AX67 YL-16 F419-AX28 YL-16 C 8 BU 10 605-AP34 YL-16 A RD-18 TN PARK/TURN

BK
BK

BK
BK

BR
BR
B 2T-3360
DNLOAD PORT CONN 52

BK
+ BATTERY (KEYSWITCH)

RS232 PORT 1 TRANSMIT

RS232 PORT 2 TRANSMIT

BK
3 24->12 VDC F419-AX22 YL-16 F418-AX27 GN-16 D YY-C2 1(30) RD/WH 200-AP35 BK-16 B BK-18 GD LEFT LAMP

RS232 PORT 1 RECIEVE

RS232 PORT 2 RECIEVE
9 HORN
1 AG-P35
UNUSED 4 C463-AX30 GY-16 K983-AX42 BU-16 15A POWER A251-AX12 BK-16 F418-AX68 GN-16 E CONN 23 3E3361 5(86) 10 PK AG-C31 614-AP36 PU-16 C WH-18 PK 135-0428

CAT DATALINK LH +
CAT DATALINK LH -
CAT DATALINK RH +
CAT DATALINK RH -

INSTRUMENT GROUND
CONVERTER 2 3E-5239 AP-C4 AP-P3
9G3676

1
2

1
2

1
2

1
2
FUEL LEVEL

TPMS GREEN LAMP

5 447-AX31 PK-16 113-AX29 OR-16 3E-8646 A251-AX13 BK-16 F418-AX23 GN-16 9D-3374 AG-C18 AG-C21 AG-C43 HIGH 2(85) 11 PU 9G3670

LAMPS ON SENSE
AX-C6 3 7N9738 7N9738 7N9738 BEAM

LCD LAMPS (-)

TPMS RED LAMP

T/C OUTLET SCREEN SW 6 A493-AX80 YL-16 AG-P2 AG-C17 4(87) 12 BK AG-C35 1 614-AP8 PU-16
I I

SERVICE LAMP

ACTION ALARM
RELAY
CONN 44

ACTION LAMP

KEYPAD DATA
3E3361 3(87a) 3T4412

+V DISPLAY
7 105-AX69 BR-16 A YY-C3 WASHER 2 619-AP9 GN-14
4 3E3361 BOTTLE

+BATTERY
8 858-AX48 GY-16 +24V INPUT 635-AX15 BU-16 A251-AX70 BK-16 B 9X1054 AG-C10 AN-C10 1 3 611-AP10 PU-14
DIAGNOSTIC 5 MOTOR PUMP

GROUND
VIMS MAIN MODULE AG-C5 1275486 1275485

CLOCK
9 M967-AX34 OR-16 636-AX16 GN-16 C 2 7T-8891 4 631-AP11 GY-14
CONN 28

DATA
LOAD
CONNECTOR 6
AX-P3

1
2
10 M966-AX33 GY-16 +24V ING 535-AX52 BU-16 893-AX71 GN-16 D 1(30) 1 AG-C32 AG-P36 5 AP-C1
164-9896 (ECAP, ET, FLASH) C AG-P27 3E3379 3E3361
SENR1591-03

11 C453-AX32 YL-16 636-AX53 GN-16 892-AX72 BR-16 E AG-C29 3E-5239 5(86) AG-C11 AN-C17 6 605-AP12 YL-16 LEFT

BK-16
BR-16
BU-16

OR-16
BU-16

GN-16
GN-16
BR-16
YL-16
GN-16

YL-16

YL-16
BU-16

BU-16
AFTERCOOLER LVL 12 M966-AX33 GY-16 447-AX31 PK-16 F 3E3364 WIPER 2(85) 1275485 1275486 1 7 606-AP13 GY-16 620-AP19 WH-14 1 ENGINE
+12V OUTPUT
CONN 22 D WORK LAMP

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
LF STRUT PRES 13 859-AX44 YL-16 C463-AX30 GY-16 G MOTOR 4(87) 1 2 200-AP20 BK-14 2
RELAY T 153-2073
CONN 51

A251-AX70
876-AX21
875-AX20

105-AX69

893-AX71
892-AX72
E972-AX25

F418-AX68
F419-AX22
F418-AX23

E794-AX74

F419-AX67
3(87a)

E972-AX26

E793-AX73
14 A493-AX80 YL-16 GROUND 8N-1514 E793-AX73 BU-16 H 3E-7996 3 WIPER AP-P1
CONN 43

A251-AX54 BK-16
A251-AX14 BK-16
15 F447-AX81 PU-16 AX-C3 E794-AX74 YL-16 J YY-C1 AG-C37 AG-C38 4 MOTOR MOTOR

GN-16
BU-16
GN-16
BU-16
9X1054 139-8928
L

YL-16
BK-16
BU-16
GN-16
YL-16
GN-16
BR-16
OR-16
GY-16

BU-16
OR-16
YL-16
GN-16
PK-16
WH-16
GN-16
BU-16
WH-16
GN-16
PK-16
YL-16
BU-16
WH-16
AMBIENT TEMP 16 C453-AX32 YL-16 9W-1951 AG-C33 3E3361 3E3364 5 AG-P26
JACKET WATER LVL 17 M967-AX34 OR-16 AX-C7 1 6 H
AG-C27

636-AX53
535-AX52
636-AX16
635-AX15

170-AX19

875-AX20
876-AX21

411-AX59

636-AX16
635-AX15
410-AX61
A251-AX14
E710-AX57
E776-AX78
E777-AX77
893-AX17
892-AX18
113-AX51
601-AX58

F419-AX22
F418-AX23

E709-AX60

E707-AX62
E708-AX63
C413-AX64
C414-AX65
C415-AX66
18 9G3676 E972-AX24 BU-16 2
19 + BATTERY RD-18 1 E972-AX75 BU-16 200-AN37 BK-16 200-AN41 BK-16 200-AN35 BK-16 200-AN34 BK-16

606-AP13 GY-16
631-AP23 GY-14
20 BK-18 2 614-AN32 PU-16 614-AN50 PU-

200-AP21 BK-16

631-AP24 GY-14
GROUND

620-AP17 WH-16
620-AP18 WH-14
611-AP10 PU-14

614-AP16 PU-16
200-AP22 BK-14

149-AP3 PU-14
622-AP5 PU-14
619-AP9 GN-14

200-AP6 BK-14
200-AP7 BK-14

623-AP4 BU-16

607-AP2 PK-14
CAT DATA LINK (LEFT +) 21 893-AX38 GN-16 SOL BU-18 3 614-AN14 PU-16 614-AN14 PU-16
CAT DATA LINK (LEFT -) 22 892-AX39 BR-16 4 112-T28 PU-14 614-AN46 PU-16 614-AN47 PU-16 614-AN48 PU-16
CAT DATA LINK (RIGHT +) 23 883-AX40 GY-16 RESET YL-18 5 112-T30 PU-14 112-T26 PU-14 520-AN45 WH-16 A/C TCS BRAKE THROTTLE START AUTO PANEL
CAT DATA LINK (RIGHT -) 24 882-AX41 PK-16 883-AX40 GY-16 KEY OFF WH-18 6 ON TEST RETRACT BACKUP AID RETARDER DIMMER CC-C7
163-2643 163-2640 163-2648 163-2642 144-0904 163-2638 163-2647

F418-AX23 GN-16
3E3361

F419-AX22 YL-16
875-AX20 BU-16
STEERING PRES SW 25 F447-AX81 PU-16 882-AX41 PK-16 OFF OR-18 7 112-T25 PU-14 BLOWER SW LEFT

876-AX21 OR-16
AN-P4 AN-P8 AN-P10 AN-P3 AN-P1 AN-P11 AN-P2
SENSOR POWER (8 DCV) 26 K983-AX42 BU-16 112-T24 PU-14 157-0217 611-CC35 PU-14 1 HIGH BEAM
STEERING AN-P5 A A A A A A A HEADLAMP
SENSOR POWER (5 DCV) 27 BLEED 635-AX15 BU-16 200-CC31 BK-14 2 157-0305

113-AX51 OR-16
28 CONTROL 636-AX16 GN-16 CC-P2
9G-9287 B B B B B B B

E776-AX78 GN-16
E777-AX77 YL-16
A251-AX54 BK-16

M967-AX34 OR-16
A493-AX80 YL-16

A252-AX49 BK-16

F433-AX35 PU-16
C466-AX76 YL-16

C467-AX84 BU-16
F975-AX79 OR-16

K983-AX42 BU-16

E972-AX75 BU-16

C415-AX66 WH-16
C414-AX65 BU-16
C413-AX64 YL-16
E708-AX63 PK-16
E707-AX62 GN-16
A451-AX36 WH-16

C453-AX32 YL-16
E710-AX57 BU-16
C463-AX30 GY-16

E794-AX74 YL-16

F419-AX67 YL-16
F418-AX68 GN-16
H700-AX46 GY-16
H701-AX47 OR-16

M966-AX33 GY-16

E709-AX60 WH-16
A491-AX82 WH-16
F447-AX81 PU-16
RF STRUT PRES 29 858-AX48 GY-16 535-AX52 BU-16 CC-C10

170-AX19 YL-16
859-AX44 YL-16
858-AX48 GY-16

201-AX45 BK-16
113-AX50 OR-16

429-AX83 YL-16

860-AX43 PK-16

410-AX61 WH-16

601-AX58 GY-16

105-AX69 BR-16
861-AX37 PU-16

447-AX31 PK-16

411-AX59 PK-16
AG-P9 20A 15A 10A 10A 15A 10A B 1 1 1 1 1 1 1 3E3361
30 636-AX53 GN-16 LEFT
T-P2 T-P6 T-P10 T-P14 T-P18 T-P26 2 2 2 2 2 2 2 LOW BEAM
31 893-AX17 GN-16 515-AN25 GY-16 6 619-CC36 GN-14 1
6T-3644 3T-2662 6T-3642 6T-3642 6T-3643 6T-3642 3 3 3 3 3 3 3 HEADLAMP'
32 893-AX55 GN-16 START AID HEAD LAMP BACK UP ALARM GAGES VIMS MODULES POWER WINDOW 200-CC30 BK-14 2 1610908
33 892-AX18 BR-16 CKT BREAKER CKT BREAKER CKT BREAKER CKT BREAKER CKT BREAKER CKT BREAKER 516-AN24 GN-16 CC-P6
5 4 4 4 4 4 4 4
34 892-AX56 BR-16

700-AN52 PK-16
5 5 5 5 5 5 5

521-AN40 YL-16
521-AN21 YL-16

J766-AN59 PU-16
35 201-AX6 BK-16 517-AN23 BU-16 4 6 6 6 6 6 6 6

F720-AN17 GN-16

J766-AN57 PU-16
998-AN18 BR-16

998-AN55 BR-16
36 1
C C C C C C C
HARNESS CODE 0 37 201-AX1 BK-16 2 10A 15A 10A 10A 10A 10A 518-AN22 OR-16 3

A451-AX36 WH-16

E794-AX74 YL-16
M967-AX34 OR-16

C415-AX66 WH-16

F418-AX68 GN-16

C467-AX84 BU-16
E777-AX77 YL-16

A252-AX49 BK-16

A251-AX54 BK-16

E709-AX60 WH-16
K983-AX42 BU-16

C414-AX65 BU-16

E710-AX57 BU-16
F975-AX79 OR-16
A491-AX82 WH-16
F447-AX81 PU-16

C463-AX30 GY-16

C453-AX32 YL-16

M966-AX33 GY-16

F433-AX35 PU-16

E972-AX75 BU-16

C466-AX76 YL-16
E707-AX62 GN-16
E708-AX63 PK-16
C413-AX64 YL-16

F419-AX67 YL-16

E793-AX73 BU-16
E776-AX78 GN-16

H701-AX47 OR-16
H700-AX46 GY-16
A493-AX80 YL-16

201-AX45 BK-16

411-AX59 PK-16

105-AX69 BR-16
HARNESS CODE 1 38 201-AX2 BK-16 201-AX6 BK-16 3 EE-C4

893-AX55 GN-16
636-AX53 GN-16

447-AX31 PK-16

170-AX19 YL-16

860-AX43 PK-16

601-AX58 GY-16
535-AX52 BU-16
113-AX50 OR-16

861-AX37 PU-16

859-AX44 YL-16
858-AX48 GY-16
410-AX61 WH-16

429-AX83 YL-16
892-AX56 BR-16
T-P3 T-P7 T-P11 T-P15 T-P19 T-P22 D D D D D D D 8T8731
HARNESS CODE 2 39 201-AX3 BK-16 201-AX45 BK-16 4 124-AN20 GN-14 2
6T-3642 3T-2662 6T-3642 6T-3642 6T-3642 6T-3642 AMBIENT

PU-12
PU-10
PU-10
PU-12
HARNESS CODE 3 40 5 ENG SHUTDOWN FLOOD LAMP SHUTTERS AIR DRYER XMSN CONTROL WIPER 3E-7996 3E-7996 3E-7996 3E-7996 3E-7996 3E-7996 3E-7996 K983-EE10 BU-16 A OR-18 +8V AIR TEMP
CKT BREAKER CKT BREAKER CKT BREAKER CKT BREAKER CKT BREAKER AN-C1 AN-C15 AN-C16 AN-C13 AN-C12 AN-C11 AN-C30

123-AN61 WH-16
6 CKT BREAKER 201-EE11 BK-16 B BK-18 GROUND SENSOR
VIMS SENSOR MODULE #1 118-3909

112-T37
112-T21
112-T39
112-T38
H 6V-6649 7
CANE
C453-EE5 YL-16 C WH-18 SIGNAL
EE-P3 H
AX-P1 8 AX-C11 AM-C6 AM-C2 521-AN21 YL-16
9
CONN 15 3E5176 AX-C8
LEVER
107-1984 3E3361 3E3364 F717-AN19 YL-16
AX-C12 10 1130580 LIGHT 1 998-AN18 BR-16
8T9834 CONN 19 10A 15A 20A 10A 15A AM-C1

10
11
12

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
11 AG-C34 AM-C3 2 F720-AN17 GN-16
T-P4 T-P8 T-P12 T-P23 T-P24

101-RR2 RD-8
101-RR3 RD-8

101-RR5 RD-8
101-RR6 RD-8
+BATTERY (24VDC) 1 113-AX4 OR-16 12 3E5179 AG-C3 MAIN 1042921 K985-AN16 BR-16
3E6286 POWER 6T-3642 6T-3643 6T-3644 6T-3642 6T-3643
GROUND 2 A252-AX5 BK-16 13 KEY SW ACC LAMP CONVERTER IBC CONTROL OIL COOLER HOIST LEVER +V ANALOG RD-18 A K986-AN15 PK-16
RELAY POSITION
RF BRAKE OIL TEMP 3 F433-AX35 PU-16 14 3T-0376 CKT BREAKER CKT BREAKER CKT BREAKER CKT BREAKER CKT BREAKER DIGITAL RET BK-18 B CC-C6
SENSOR 3E3361
LF BRAKE OIL TEMP 4 C466-AX76 YL-16 882-AX41 PK-16 15 T-P1 137-7579 SIGNAL WH-18 C LADDER
RR BRAKE OIL TEMP 5 429-AX83 YL-16 883-AX40 GY-16 16 AM-P1 700-AN52 PK-16 607-CC20 PK-14 1 FLOOD
LAMP
6 17 NEUTRAL 10 200-CC4 BK-14 2 153-2073
7 18 GND VERIFY 1 J766-AN53 PU-16 LH TURN CC-P3
15A 15A 20A 105A 15A 15A 107-1984
8 861-AX37 PU-16 19 LEVER 5 9 163-1879 LAMP
T-P5 T-P9 T-P13 T-P17 T-P21 T-P25
42 Page,

9 860-AX43 PK-16 20 CANE LEVER GROUND 2 998-AN55 BR-16 AN-C2

6T-3643 6T-3643 6T-3644 111-9123 6T-3643 6T-3643 POSITION LEVER 1
10 A451-AX36 WH-16 21 STOP/TURN/DOME A/C BRAKE RETRACT ALTERNATOR ADEM II CONTROL VIMS 3 CC-C1
SWITCH 3E3361
LR BRAKE OIL TEMP 11 C467-AX84 BU-16 F433-AX35 PU-16 AG-C100 T-C2 CKT BREAKER CKT BREAKER CKT BREAKER CKT BREAKER CKT BREAKER CKT BREAKER 126-7896 +V 6 LEFT

200-AP22 BK-14

PU-16
BK-16
WH-16
GY-16

620-AP18 WH-14

611-AP10 PU-14

631-AP24 GY-14
631-AP23 GY-14
200-AP7 BK-14
200-AP6 BK-14

623-AP4 BU-16

622-AP5 PU-14
619-AP9 GN-14

149-AP3 PU-14

607-AP2 PK-14
JUNCTION 9X1339 9X0141 AM-P2 BODY UP FOG
T/C INLET FILTER 12 A491-AX82 WH-16 C466-AX76 YL-16 BLOCK 7 AG-C12 AN-C20 631-CC22 GY-14 1
3E6286 1130580 107-1984 LAMP
LR STRUT PRES 13 861-AX37 PU-16 429-AX83 YL-16 115-3082 1 105-T4 BR-16 LEVER 4 8 163-1878 LAMP 200-CC24 BK-14 2 161-0908

614-AP16
200-AP21
620-AP17
606-AP13
14 C467-AX84 BU-16 AG-C47 2 102-T2 BU-14 LEVER 3 5 1 515-AN25 GY-16 AN-C3 CC-P7
STEERING TEMP 15 A451-AX36 WH-16 F975-AX79 OR-16 CA-C1 3 LEVER 2 4 2 516-AN24 GN-16 CC-C2
3E5176 3E3361
16 4 103-T3 YL-14 9W3089
AM-C5
3 517-AN23 BU-16 CONN 50 LEFT
HIGH BEAM FOG
17 A491-AX82 WH-16 CONN 6 5 4 518-AN22 OR-16
107-1984 AP-C10
631-CC23 GY-14 1
LAMP

10
11
12
1
2
3
4
5
6
7
8
9
18 AG-C2 6 5 521-AN21 YL-16 163-1880 LAMP 9G3673 200-CC25 BK-14 2 161-0908

10
3E5179

1
2
3
4
5
6
7
8
9
19 7 185-T33 YL-14 6 124-AN20 GN-14 AN-C4 CC-P8
20 8 7 F717-AN19 YL-16 CC-C3
CAT DATA LINK (LEFT +) 21 883-AX40 GY-16 9 8 998-AN18 BR-16 9G3667

BU-14
WH-14
PU-14
GN-16
PU-16
PU-14
GY-14
GY-14
PK-14
CAT DATA LINK (LEFT -) 22 882-AX41 PK-16 10 176-T10 OR-16 9 F720-AN17 GN-16 REVERSE CC-C12
107-1984

E972-AP31 BU-16

A251-AP25 BK-16
E709-AP30 WH-16
F419-AP29 YL-16
F418-AP28 GN-16
3E3361

200-AP22 BK-14
CAT DATA LINK (RIGHT +) 23 H700-AX46 GY-16 H700-AX46 GY-16 11 10 K985-AN16 BR-16 RIGHT

308-AP26 YL-16
170-AP27 YL-14
200-AP7 BK-14
200-AP6 BK-14
163-1878 LAMP
FOG

623-CC11
620-CC12
622-CC13
619-CC14
611-CC15
149-CC16
631-CC17
631-CC18
607-CC19
CAT DATA LINK (RIGHT -) 24 H701-AX47 OR-16 H701-AX47 OR-16 12 107-T7 WH-16 11 K986-AN15 PK-16 AN-C5 631-CC28 GY-14 1
LAMP
25 113-AX51 OR-16 13 119-T5 PK-16 12 614-AN14 PU-16 200-CC26 BK-14 2 161-0908

170-T18 YL-14
180-T19 GN-14
115-T15 PK-14

104-T20 YL-16
121-T11 YL-16

122-T12 BU-16
123-T13 WH-16

150-T17 RD-14
126-T16 PK-16

176-T10 OR-16

185-T33 YL-14
149-T1 PU-14

150-T9 RD-14

113-T6 OR-14

119-T5 PK-16
SENSOR POWER (8 DCV) 26 F975-AX79 OR-16 113-AX50 OR-16 14 121-T11 YL-16 13 700-AN52 PK-16 CC-P9
SENSOR POWER (5 DCV) 27 15 14 J766-AN53 PU-16 RETARDER ON CC-C13
107-1984 3E3361
28 16 15 998-AN55 BR-16 161-1878 LAMP RIGHT
RR STRUT PRES 29 860-AX43 PK-16 113-AX50 OR-16 17 122-T12 BU-16 200-UU33 BK-16 200-UU49 BK-16 16 AN-C6 631-CC29 GY-14 1 FOG
LAMP
30 18 200-UU34 BK-16 200-UU39 BK-16 17 M901-AN60 YL-16 200-CC27 BK-14 2 161-0908
G 31 19 123-T13 WH-16 123-UU31 WH-16 123-UU48 WH-16 18 A251-AN56 BK-16 CC-P11 G

A251-AP25 BK-16

F418-AP28 GN-16
F419-AP29 YL-16
E709-AP30 WH-16
E972-AP31 BU-16
32 20 103-UU30 YL-16 103-UU30 YL-16 19 VIMS ACTION

308-AP26 YL-16
170-AP27 YL-14
200-AP22 BK-14
200-AP6 BK-14
200-AP7 BK-14
107-1984

WH-14
PU-14
BU-14
PU-16
GN-16
PU-14
PK-14
GY-14
GY-14
PK-14

200-CC4 BK-14

GY-14
GY-14
BK-14
BK-14
BK-14
BK-14
GY-14
GY-14
33 21 150-T9 RD-14 135-UU35 BU-16 135-UU47 BU-16 20 200-AN13 BK-14 163-1876 LAMP
34 22 A513-UU37 PK-16 508-UU41 PU-16 + LH SPEAKER 21 H430-AN12 BU-16 AN-C7
6T-7695

620-CC12
622-CC13
623-CC11
611-CC15
619-CC14
149-CC16
607-CC19
631-CC17
631-CC18
607-CC20

631-CC22
631-CC23
200-CC24
200-CC25
200-CC26
200-CC27
631-CC28
631-CC29
35 23 124-T14 GN-14 509-UU40 WH-16 - UU-P10 22
36 A252-AX5 BK-16 24 23 611-AN10 PU-16
HARNESS CODE 0 37 25 PP-C16 AG-C9 24 612-AN9 GY-16 TCS
3E6286 1130580 107-1984 AP-C20
HARNESS CODE 1 38 A252-AX7 BK-16 26 509-UU40 WH-16 1 WH/BK BR/BK LEFT SPKR - 25 454-AN8 GN-16 163-1878 LAMP 9G3667
HARNESS CODE 2 39 A252-AX8 BK-16 A252-AX5 BK-16 27 180-PP25 GN-14 1 508-UU41 PU-16 2 WH/GN LEFT SPKR + 26 AN-C8

10
CC-C11

1
2
3
4
5
6
7
8
9
HARNESS CODE 3 40 A252-AX9 BK-16 A252-AX49 BK-16 28 113-T6 OR-14 H736-PP26 BU-16 2 200-UU42 BK-16 3 BK GROUND AM/FM 27 411-AN6 PK-16
9G3673
29 K927-PP27 BU-14 3 123-UU43 WH-16 4 BU + BATTERY (24V) RADIO 28
6V-6649 30 170-T18 YL-14 G736-PP44 PK-14 4 A513-UU37 PK-16 5 YL + BATTERY (MEMORY) 135-5944
135-5946
29 J765-AN26 BU-16 RH TURN
107-1984
CONN 49

BK-16
YL-16
YL-14
BK-14
BK-14
BK-14
GN-16
YL-16
WH-16
BU-16
AX-P2 31 315-PP41 GN-14 5 135-UU44 BU-16 6 RD + BATTERY (12V) UU-P9 30 163-1879 LAMP
LADDER
LAMP
AG-C16 32 6 512-UU45 GN-16 7 GY/BK VI/BK RIGHT SPKR - 31 200-AN43 BK-14 AN-C9 SWITCH
3E3370

308-CC2
170-CC3
200-CC4
200-CC7
200-CC6
A251-CC1

F418-CC8
F419-CC5
E709-CC9
E972-CC10
33 126-T16 PK-16 317-PP53 YL-16 7 511-UU46 BR-16 8 GY/VI RIGHT SPKR + 32 CC-C14 139-2116
BRAKE AIR DASH BACKLIGHT 1042921 CC-P10
A RD-18 +8V PRESSURE 34 8 3E3385 ANTENNA 33 135-AN44 BU-14
107-1984
B BK-18 GROUND SENSOR 35 E729-PP34 GN-16 9 UU-C9 34 163-6508 622-CC13 PU-14 A RD-18
C WH-18 SIGNAL 141-5746 36 10 35 606-AN11 GY-16 AN-C18 607-CC21 PK-14 B BK-18
AG-P3 145-0847 145-0846
37 135-T23 BU-14 F707-PP2 WH-16 11 511-UU46 BR-16 + RH SPEAKER 36 605-AN5 YL-16 AN-P7 AN-P6 623-CC11 BU-14 C WH-18
L14 L14 6T-7695 +12V +12V DASH BACKLIGHT
38 104-T20 YL-16 998-PP42 BR-16 12 512-UU45 GN-16 - UU-P11 37 326-AN4 PU-16 200-CC4 BK-14
RECEPTACLE LIGHTER 107-1984
39 200-T8 BK-14 F710-PP7 BR-16 13 38 308-AN3 YL-16 163-6508 200-CC7 BK-14
40 104-PP43 YL-16 14 39 307-AN2 OR-16 135-AN44 BU-14 AN-C19 E972-CC10 BU-16
F709-PP10 BU-16 15 40 105-AN1 BR-16 200-AN43 BK-14 F419-CC5 YL-16
CONN 21 337-PP12 WH-16 16 SPEEDO/TACH F418-CC8 GN-16 ENGINE
135-T23 BU-14 103-PP46 YL-16 17 CONN 42 CLUSTER E709-CC9 WH-16 FLOOD LAMP
163-6509 LAMPS SWITCH
200-T8 BK-14 F708-PP14 YL-16 18 TT-C15 6V-6457 A251-CC1 BK-16 139-2118
3T-4412 E729-PP16 GN-16 E729-PP32 GN-16 19 3E3379 TT-P10 170-CC3 YL-14 CC-C15 CC-P1
117-2311 T-C1 604-PP17 OR-16 20 E707-TT1 GN-16 1 OR-18 +V DISPLAY 200-CC6 BK-14 3E3361
T-P16

BR-16
OR-16
PU-16
YL-16
958-PP18 YL-16 21 E972-TT2 BU-16 2 BK-18 GROUND 308-CC2 YL-16 1 BK-18
102-PP21 BU-14 22 E708-TT3 PK-16 3 GN-18 CLOCK 2 RD-18

105-AN1

326-AN4
308-AN3
307-AN2
610-PP22 OR-16 23 C413-TT4 YL-16 4 WH-18 DATA
200-PP23 BK-16 24 C414-TT5 BU-16 5 YL-18 LOAD
619-PP24 GN-14 25 1 R KEY 6 BU-18 ADDRESS SEL
START

200-CC30 BK-14
200-CC31 BK-14
611-CC35 PU-14
115-PP28 PK-14 26 2

619-CC36 GN-14
619-CC14 GN-16
611-CC15 PU-16
START AID SWITCH

200-CC6 BK-14
C OFF

308-CC2 YL-16
K984-PP37 GY-16 1 RESISTOR 627-PP29 YL-16 27 3 110-7887
124-6704 S ON R
317-PP39 YL-16 2 631-PP45 GY-14 28 VV-C1 4 AN-P9 308-JJ1 YL-16 VIMS
ST

F419-AP29 YL-16
PP-P13

E709-AP30 WH-16

F418-AP28 GN-16
B

E972-AP31 BU-16

A251-AP25 BK-16
3E3361 SERVICE

620-AR30 WH-14
200-AR34 BK-16
620-AP17 WH-16

606-AP13 GY-16

614-AR31 PU-16
200-AR33 BK-14
606-AR32 GY-16
121-PP47 YL-16 29 TACH SPD 170-JJ2 YL-14

200-AP21 BK-16

614-AP16 PU-16

308-AP26 YL-16
3E3361

170-AP27 YL-14
BLOWER C OFF KEY SW
PP-C14 321-PP48 BR-16 30 MOTOR BK 1 AN-C14 9G-7641

202-L36 BK-16
MOTOR S ON

F709-PP10 BU-16

F708-PP14 YL-16

E729-PP16 GN-16
612-PP51 GY-16 31 VV-P3 WH/RD 2 3E-3373 113-TT44 OR-16 JJ-P1

K984-PP1 GY-16
F707-PP2 WH-16

F710-PP7 BR-16

998-PP11 BR-16
337-PP12 WH-16

104-PP13 YL-16

998-PP15 BR-16
VV-C2 AG-C25 ST

315-PP3 GN-16
315-PP4 GN-16

315-PP5 GN-16
998-PP6 BR-16

317-PP8 YL-16

104-PP9 YL-16
3E-6392

H736-PP26 BU-16
B

K927-PP27 BU-14
G736-PP44 PK-14
GY-14
612-PP52 GY-16 32 3E3382 3E3379 AG-C4 TT-C6 TT-C7 TT-C8 601-TT14 GY-16

YL-16
YL-16

BU-14

BK-16

PK-14

BK-16

180-PP25 GN-14

GY-16
OR-16

YL-16

OR-16

GN-14

YL-16

YL-16
BR-16
BK-16
3E3388 3E3385 3E3388 3E3385 JJ-C1
F START AID 33 1 200-TT36 BK-16 7N9738
CONN 48
F

1
2
K984-PP38 GY-16 1 RESISTOR 34 2 1 123-TT17 WH-16 1 200-TT37 BK-16

958-PP18
103-PP19

102-PP21

200-PP55

115-PP28

200-PP54

612-PP50
604-PP17

103-PP20

610-PP22

619-PP24

627-PP29

631-PP45

121-PP47
321-PP48
200-PP49
317-PP40 YL-16 2 124-6704 35 3 2 A251-TT18 BK-16 2 FOUR GAGE CC-C5
9X-1054

9X-1054

9X-1054

9X-1054

9X-1054
PP-P1 7N9737
AG-C40

CLUSTER

PP-C3

PP-C4

PP-C5

PP-C6
3E3361 36 4 3 3

9X-1054

9X-1054
163-6509 LAMPS

9X1054

9X1054
PP-C13

9X1054
PP-C15

E972-CC10 BU-16
AG-C44 PP-C1

PP-C7

PP-C8

PP-C9
37 5 4 893-TT19 GN-16 4 TT-C14

200-CC33 BK-14
200-CC32 BK-14

E709-CC9 WH-16
F418-CC8 GN-16
F419-CC5 YL-16

A251-CC1 BK-16
308-CC38 YL-16
611-CC34 PU-14
619-CC37 GN-14
100-4984

170-CC3 YL-14

170-CC3 YL-14
7N9737 L14 3E3379
AG-C23 AG-C24 38 6 5 892-TT20 BR-16 5 TT-P9
3(87a)

3(87a)

3(87a)

3(87a)

3(87a)
1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)
5(86)

5(86)

5(86)

5(86)

5(86)
101-0205 3E-6287
1
2

39 6 6 E707-TT15 GN-16 1 OR-18 +V DISPLAY

3(87a)

3(87a)

3(87a)

3(87a)

3(87a)
CONN 37

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)

1(30)

2(85)
4(87)
5(86)

5(86)

5(86)

5(86)

5(86)
REAR CAB
40 CONN 40 7 CONN 41 7 E972-TT31 BU-16 2 BK-18 GROUND
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

GROUND
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
BK
BK

J1 A/C 8 8 E708-TT30 PK-16 3 GN-18 CLOCK

J2 GROUND BOSS LEVEL
CONN 32 THERMOSTAT
SWITCH
AG-C19 TT-C100 C413-TT29 YL-16 4 WH-18 DATA SHUTDOWN
3E5179 3E5176
+BATTERY
-BATTERY
CAT DATALINK -
RETARDER LAMP
-BATTERY
+BATTERY
SOLENOID RETURN
TCS LAMP
CAT DATALINK +
RT BRK ON/OFF SOL
LT BRK ON/OFF SOL
ARC CONTROL SOL
ARC ON/OFF SW N/O
ARC ON/OFF SW N/C
SENSOR GROUND
SENSOR GROUND
TCS PROP VALVE
ARC SUPPLY SOL
TCS SYSTEM TEST
ARC PRESSURE SW
LOC CODE 1
LOC CODE 0
RETARDER SW

BRAKE OVERSTROKE

LOC CODE ENABLE

REAR DIFF LVL

REAR DIFF FILTER
PARK BRK FILTER

LOC CODE 2

+BATTERY

REAR DIFF FAN

SOLENOID RETURN
LT BRK RET PRES
RT BRK RET PRES
REAR DIFF PRES

REAR DIFF TEMP

BRAKE AIR PRESS
+8V SUPPLY

+10V SUPPLY

RR WHEEL SPEED

ENGINE SPEED

LR WHEEL SPEED

L-C19 AM-C4 3E-5464 T C414-TT28 BU-16 5 YL-18 LOAD AE-C2 139-2116

INTEGRATED 3E5179 3E5176 AG-C36 VV-P2 VV-P1 1 6 BU-18 ADDRESS SEL 1042921 AE-P1
BRAKING CONTROL 7N9737 125-9740
126-L33 PK-16 1 STOP BLOWER MOTOR 2 E707-TT23 GN-16 F716-AE2 WH-16 A RD-18
LOC CODE 02 614-L60 PU-16 2 LAMP BK-18 1 DROPPING 3 E972-TT24 BU-16 998-AE3 BR-16 B BK-18
AG-P43 AG-P30 AG-P17 PP-P3 PP-P4 PP-P5 PP-P6 SWITCH RESISTOR
3E-2035 200-L59 BK-16 3 AG-P47 BK-18 2 4 E708-TT13 PK-16 F715-AE1 PU-16 C WH-18
3E-5239 164-9597 3E-5239 3E-5239 3E-5239 3E-5239 PP-P7 PP-P2 UU-P8 PP-P9 PP-P8
MANUAL REAR DIFF J765-L63 BU-16 4 AUTO START AID AUTO START AID PRE-LUBRICATION SHUTTER/FAN 3E-5239 3E-5239 3E-5239 3E-5239 3E-5239
125-9352 CONN 38 5 C413-TT12 YL-16 601-TT32 GY-16
RETARDER FAN 711-L48 BR-16 5 HOLD PULL-IN ON/OFF ON/OFF AG-C41 6 C414-TT11 BU-16 601-TT33 GY-16
BRAKE SW STOP HEAD FOG OIL COOLER ALARM/
LO H710-L32 PK-16 6 RELAY RELAY RELAY RELAY LAMP LAMP LAMP FAN (HI) LIGHT 9X0146 7 C415-TT25 WH-16 200-TT34 BK-16
RELAY RELAY RELAY RELAY RELAY

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

F715-AE1 PU-16
F716-AE2 WH-16
1
2
3
4
5
6
7
8
9
716-L61 BU-16 7 8 200-TT35 BK-16 308-CC38 YL-16 A

998-AE3 BR-16
715-L64 GN-16 8 UU-C8 9 200-TT46 BK-16 VIMS MESSAGE E972-CC10 BU-16 B VIMS
200-L59 BK-16 200-L59 BK-16 714-L65 YL-16 9 7X6222 10 601-TT45 GY-16 CENTER F419-CC5 YL-16 C
GROUND LEVEL
163-6509 LAMP SERIAL PORT

610-UU19 OR-14

537-UU53 GN-16
YL-16
WH-16

115-UU24 PK-14

410-UU50 WH-16
149-UU38 PU-14
607-UU18 PK-16
BK-16
BU-16
BK-16

103-UU8 YL-16

200-UU6 BK-16
102-UU20 BU-14
608-UU28 GN-16
123-UU48 WH-16
121-UU1 YL-16
623-UU26 BU-14
612-UU21 GY-16

135-UU47 BU-16
622-UU27 PU-14

627-UU16 YL-14

606-UU32 GY-16
614-UU12 PU-16

A251-UU22 BK-16

605-UU36 YL-16
202-L36 BK-16 202-L36 BK-16 713-L66 OR-16 10 11 113-TT44 OR-16 TT-C13 149-2357 F418-CC8 GN-16 D
720-L30 PU-16 712-L67 WH-16 11 12 3E3379 TT-P3 308-CC2 YL-16 E CONN 47

103-UU30
123-UU48
200-UU49
135-UU47
200-UU39
706-L27 BR-16 135-L68 BU-16 12 E707-TT6 GN-16 1 OR-18 +V DISPLAY AE-C1 9D-3374
J764-L31 BR-16 CONN 14 CONN 39 E972-TT7 BU-16 2 BK-18 GROUND 3E3367 CC-C8 CC-C4

PU-16
BK-16
GY-16
BK-14
WH-14
J764-L39 BR-16 L-C8 AG-C15 E708-TT8 PK-16 3 GN-18 CLOCK 7N9738 VIMS
135-L68 BU-16 135-L68 BU-16 9X0146 7X6222 C413-TT9 YL-16 4 WH-18 DATA A-C59 E709-CC9 WH-16 1 RD SERVICE

A
B
C
3E-3370 LAMP (BLUE)

614-AR31
200-AR34
606-AR32
200-AR33
620-AR30
614-L60 PU-16 614-L60 PU-16 126-L41 PK-16 1 C414-TT10 BU-16 5 YL-18 LOAD A251-CC1 BK-16 2 BK 107-2282
307-L46 OR-16 2
AG-C39
6 BU-18 ADDRESS SEL CONN 46 CC-P5

F715-A31 PU-16
F716-A34 WH-16
998-A103 BR-16
202-L20 BK-16 A492-L45 OR-16 3 7N9738 622-UU27 PU-14 CC-C16
3E3361

1
2
J764-L29 BR-16 801-L50 PK-16 J765-L40 BU-16 4 121-UU1 YL-16 TT-C5 RIGHT
E790-L55 PK-16 709-L71 OR-16 5 612-UU21 GY-16 3E3361 611-CC34 PU-14 1 HIGH BEAM
HEADLAMP
E 6 115-UU24 PK-14 113-TT40 OR-16 1 200-CC32 BK-14 2 157-0305 E
126-L41 PK-16 892-L37 BR-16 7 627-UU16 YL-14 E710-TT38 BU-16 2 CC-P12
709-L4 OR-16 709-L71 OR-16 200-L59 BK-16 8 623-UU26 BU-14 CC-C17
J765-L40 BU-16 417-L17 GY-16 9 149-UU38 PU-14 113-TT41 OR-16 3E3361 RIGHT
R971-L34 YL-16 10 200-UU5 BK-16 E710-TT39 BU-16 619-CC37 GN-14 1 HIGH BEAM
J765-L40 BU-16
709-L71 OR-16
126-L41 PK-16
614-L60 PU-16
200-L59 BK-16
135-L68 BU-16

HEADLAMP
321-L54 BR-16 11 614-UU14 PU-16 614-UU15 PU-16 VIMS KEYPAD 200-CC33 BK-14 2
E790-L70 PK-16

161-0908
428-L15 OR-16 12 AG-P23 103-UU29 YL-16 622-UU27 PU-14 MODULE CC-P13
J765-L63 BU-16

J764-L21 BR-16
202-L20 BK-16
126-L43 PK-16
135-L68 BU-16
614-L60 PU-16
126-L33 PK-16

3T-3437 163-6509 LAMP

893-L38 GN-16 13 HEAD LAMP SW FOG LAMP SW 623-UU26 BU-14 TT-C12 6V-6455
PANEL LAMP NOTE D NOTE D 3E3373
E790-L56 PK-16

306-L19 GN-16 14 DIMMER TT-P11

200-L59 BK-16
200-L59 BK-16

163-2637 163-2651
R971-L34 YL-16
A492-L45 OR-16
E750-L12 PU-16

G704-L18 YL-16

K922-L26 YL-16
G705-L13 GN-16

J764-L29 BR-16

H430-L58 BU-16

H430-L58 BU-16 15 RESISTOR E707-TT27 GN-16 1 OR-18 +V KEYPAD

H710-L32 PK-16

J765-L62 BU-16

UU-P3 UU-P4
428-L15 OR-16

481-L49 GN-16

450-L52 YL-16
306-L19 GN-16
726-L11 BU-16

725-L10 GN-16

706-L27 BR-16
720-L30 PU-16
801-L50 PK-16
709-L69 OR-16

799-L51 WH-16
417-L17 GY-16
321-L54 BR-16

893-L38 GN-16

307-L46 OR-16

426-L28 BR-16

452-L53 PU-16
892-L37 BR-16
202-L16 BK-16
712-L67 WH-16
713-L66 OR-16
714-L65 YL-16
715-L64 GN-16
716-L61 BU-16
711-L48 BR-16

202-L24 BK-16
202-L23 BK-16

126-L35 PK-16
126-L22 PK-16
126-L25 PK-16

705-L3 PK-16

724-L9 YL-16
722-L7 WH-16
721-L6 BR-16
723-L8 OR-16

703-L1 BU-16
704-L2 GY-16

710-L5 GN-16

799-L51 WH-16 16 E972-TT26 BU-16 2 BK-18 GROUND AR-C15

A A 3E3361
135-L68 BU-16 17 121-UU1 YL-16 C415-TT25 WH-16 3 WH-18 DATA RIGHT
E790-L56 PK-16 18 612-UU21 GY-16 4 UNUSED 620-AR30 WH-14 1 ENGINE
B B WORK LAMP
452-L53 PU-16 19 149-UU38 PU-14 200-AR33 BK-14 2 153-2073
1 1
450-L52 YL-16 20 200-UU5 BK-16 AR-P7
2 2
E790-L55 PK-16

481-L49 GN-16 21 103-UU23 YL-14 614-UU17 PU-16

J764-L39 BR-16
J764-L31 BR-16

801-L50 PK-16
706-L27 BR-16
720-L30 PU-16

3 3
426-L28 BR-16 22 614-UU25 PU-16 601-TT16 GY-16
23 200-TT42 BK-16
4 4
614-L60 PU-16 24 102-UU20 BU-14 BACKUP LADDER HAZZARD
E750-L12 PU-16
G705-L13 GN-16

AT-C2
H430-L58 BU-16

K922-L26 YL-16

J764-L29 BR-16
J765-L62 BU-16

R971-L34 YL-16

A492-L45 OR-16

H710-L32 PK-16

G704-L18 YL-16

321-L54 BR-16
126-L22 PK-16
202-L23 BK-16
892-L37 BR-16

202-L24 BK-16
126-L25 PK-16

306-L19 GN-16
893-L38 GN-16

426-L28 BR-16
711-L48 BR-16

714-L65 YL-16

202-L16 BK-16
716-L61 BU-16
712-L67 WH-16
706-L27 BR-16
720-L30 PU-16
715-L64 GN-16
126-L35 PK-16

725-L10 GN-16

713-L66 OR-16
726-L11 BU-16
417-L17 GY-16

307-L46 OR-16

799-L51 WH-16

709-L69 OR-16

452-L53 PU-16
481-L49 GN-16

450-L52 YL-16
428-L15 OR-16

801-L50 PK-16

5 5 LAMP SW LAMP SW LAMPS 1042921

710-L5 GN-16
705-L3 PK-16
703-L1 BU-16

704-L2 GY-16

721-L6 BR-16
722-L7 WH-16
723-L8 OR-16
724-L9 YL-16

200-UU5 BK-16
CONN 13 200-UU4 BK-16
6 6 163-2650
UU-P2
163-2652
UU-P5
163-2649
AN-P15 606-AT4 GY-16 A RD-18 TN
LED-AMBER
PARK/TURN
C C
200-UU3 BK-16 200-AT5 BK-16 B BK-18 GD RH LAMP
L-C10 L-C9 A A A 135-0428
200-UU2 BK-16 614-AT6 PU-16 C WH-18 PK
7N9737 7N9737 L-C4 D D AT-P1
L-C2 L-C3 7N9738 608-UU28 GN-16
101-0205 3E-6287 B B B
1
2

1
2

1
2

3E-7996 3E-7996
UU-C4 UU-C5 1 1 1
A251-UU22 BK-16 UU-C12
2 2 2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

3E3361
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
BK

BK
BK

BK

J1 410-UU50 WH-16 614-UU13 PU-16 VIMS 606-UU32 GY-16 AR-C10 AT-C1 AT-C3
J2 ACTION 3 3 3 1042921 3E3370 1042921
GN
BK

200-UU3 BK-16 RD-18 1 537-UU51 GN-16

ALARM LED-AMBER

607-UU18 PK-16
103-UU10 YL-16
+BATTERY
-BATTERY
CAT DATALINK -
BODY UP LAMP
-BATTERY
+BATTERY
SOLENOID RETURN
START RELAY
CAT DATALINK +

LOCK-UP CLUTCH
UP-SHIFT SOL
XMSN CH FLTR SW

DOWN-SHIFT SOL

XMSN LUBE FLTR SW

SHIFT LEVER 1
GROUND
GROUND

SHIFT LEVER 4

LOCATION CODE 1
LOCATION CODE 0

RETARDER SW
GROUND VERIFY
SHIFT LEVER 2

PARK BRAKE SW
SHIFT LEVER 5
LOC CODE ENABLE
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5

SHIFT LEVER 3
GROUND VERIFY
LOW STEERING SW
LOCATION CODE 2
HOIST SCREEN SW
KEY START SW

SOLENOID RETURN
XMSN OIL TEMP SEN

T/C OIL TEMP SEN

AUTOLUBE SOL

HOIST LEVER
+8V SUPPLY
RAISE SOLENOID

+10V SUPPLY

BODY POS
POWER DOWN SOL

ENGINE SPEED

BACKUP ALARM
XMSN OUT SPEED
T/C OUT SPEED

614-UU12 PU-16 3E-6328 BK-18 2 606-AR32 GY-16 A 606-AT1 GY-16 606-AT7 GY-16 A RD-18 TN PARK/TURN

103-UU9 YL-16
200-UU7 BK-16
XMSN/CHASSIS DOME LAMP 4 4 4
200-UU2 BK-16 UU-P7 605-UU36 YL-16 200-AR34 BK-16 B 200-AT2 BK-16 200-AT8 BK-16 B BK-18 GD RH LAMP
CONTROL SWITCH 5 5 5 135-0428
N/O WITH DOOR CLOSED 610-UU19 OR-14 537-UU52 GN-16 614-AR31 PU-16 C 614-AT3 PU-16 614-AT9 PU-16 C WH-18 PK
LOC CODE 01 6 6 6 AT-P2
9D-4068 608-UU28 GN-16
L-P5 L-P6 L-P1 UU-P15 C C C CONN 45
AUTO A251-UU22 BK-16
J764-L21 BR-16
E790-L70 PK-16
G705-L13 GN-16

K922-L26 YL-16

G704-L18 YL-16

E750-L12 PU-16

160-2445 3E-2034 164-6901

725-L10 GN-16
726-L11 BU-16
126-L43 PK-16

202-L20 BK-16

998-A103 BR-16
LUBE

F715-A31 PU-16
F716-A34 WH-16
703-L1 BU-16
704-L2 GY-16
705-L3 PK-16
709-L4 OR-16
710-L5 GN-16
721-L6 BR-16
722-L7 WH-16
723-L8 OR-16
724-L9 YL-16

SECONDARY SERVICE UU-C11 200-UU39 BK-16 410-UU50 WH-16

(PARKING) (RETARDER) SOLENOID 1042921 D D D
5T-4434 AG-C30
BRAKE SW BRAKE SW CAB
D L-P2
JUNCTION
1042921
THROTTLE
602-UU11 WH-16 A WH-18
DOME
3E-7996
UU-C6
3E-7996
UU-C7
3E-7996
UU-C3
D
A RD-18 +8 VOLTS POSITION 200-UU7 BK-16 B BK-18 LAMP ELECTRONIC CONTROL MODULES ARE COLORED ACCORDING TO THE MAJOR CIRCUITS THAT THEY CONTROL.
CONN 18 BLOCK B BK-18 GROUND SENSOR 103-UU10 YL-16 C RD-18 3E6389 614-UU56 PU-16 537-UU53 GN-16
CONN 12 CONN 27 115-3082
SIGNAL 3E-7700 UU-P6
L-C20 AG-C13 AG-C14 CONN 20 AG-C46 C WH-18
AG-P6
AG-C22
CONN 36 200-UU39 BK-16
WIRE GROUP COLOR DESCRIPTIONS

10
11
12
13
14
15
16
17
18
19
20
21
1
2
3
4
5
6
7
8
9
9X0145 9X1343 9X7148 8N1517 9X1343 607-UU18 PK-16

1
2
3
4
5
6
7
8
9

11
12
13
14
15
16
17

19
20
21
22
23
24
25
10

18
AG-C26
10
11
12

10
11
12

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
M-C2 REAR INSIDE REAR OUTSIDE FRONT BODY BODY K-C1 HH-C2 HH-C3 8N-1518 F-C1
OIL COOLER
FAN MOTOR 8T8731 BRAKE CYLINDER BRAKE CYLINDER BRAKE CYLINDER RAISE LOWER 7X6222 9X0141 9X7147 AR-C1 9X0141 UU-C1 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
LEFT REAR BRAKE OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW SOLENOID SOLENOID

113-HH54 OR-16
200-HH27 BK-16

A451-HH30 WH-16

614-HH36 PU-16

113-HH51 OR-16
C453-HH85 YL-16
M966-HH52 GY-16

H429-HH55 BU-16

K983-HH58 BU-16
F975-HH59 OR-16
A252-HH60 BK-16

429-HH63 YL-16
H700-HH39 GY-16

H701-HH49 OR-16
H428-HH50 GY-16

860-HH56 PK-16
861-HH57 PU-16
J765-HH34 BU-16
327-HH28 PK-16

604-HH43 OR-16

M967-HH53 OR-16
F447-HH44 PU-16

A253-HH46 BK-16

E777-HH48 YL-16
A493-HH45 YL-16
608-HH29 GN-16

122-HH31 BU-16
612-HH32 GY-16
417-HH33 GY-16

605-HH38 YL-16

E729-HH40 GN-16
447-HH41 PK-16
306-HH42 GN-16

F433-HH61 PU-16
C466-HH62 YL-16
E776-HH47 GN-16
7N9738
F780-HH5 PK-16

J766-HH21 PU-16

C429-HH23 GY-16

A492-HH26 OR-16
E790-K2 PK-16

176-HH1 OR-16
A254-HH2 BK-16
419-HH3 YL-16
774-HH4 YL-16

J767-HH6 GY-16
767-HH7 WH-16

769-HH8 BU-16
770-HH9 GN-16

428-HH17 OR-16

A491-HH19 WH-16
C985-HH20 BU-16
773-HH10 GY-16

775-HH11 BR-16

K952-HH12 BR-16

426-HH15 BR-16
R971-HH16 YL-16

799-HH18 WH-16

425-HH22 PK-16

C473-HH24 GN-16
C484-HH25 YL-16

606-HH37 GY-16

C467-HH64 BU-16
K922-K4 YL-16
G705-K3 GN-16

704-K7 GY-16

709-K9 OR-16
710-K10 GN-16

722-K12 WH-16
723-K13 OR-16

725-K15 GN-16

202-K18 BK-16

E750-K19 PU-16
G704-K5 YL-16
703-K6 BU-16

705-K8 PK-16

721-K11 BR-16

724-K14 YL-16

726-K16 BU-16

201-HH35 BK-16
J764-K1 BR-16

126-K17 PK-16

(ATTACHMENT) G736-HH13PK-16

A271-HH14BK-16
+8V OR-18 A F975-M30 OR-16 LADDER
118-2085
OIL TEMP 7V-5647 7V-5647 7V-5647 112-5874 112-5874 VOLTAGE CONVERTER OUTPUT CIRCUIT.

777-AR1 PU-10

E709-AR2 WH-16
317-AR3 YL-16

170-AR4 YL-14
635-AR5 BU-16

636-AR6 GN-16

A251-AR7 BK-16

BU-16
GN-16
YL-16
YL-16
OR-16
OR-04
RD-04
BK-16

858-AR16 GY-16
200-AR17 BK-08
859-AR18 YL-16
SENSOR GROUND BK-18 B A252-M31 BK-16 M-P11 M-P17 M-P18 K-P2 K-P3 1 FLOOD
N-P12 100-3055 LAMP
SIGNAL WH-18 C C467-M14 BU-16 2 STARTING CIRCUIT.
200-N12 BK-16

M-P3 3T-4411

E972-AR8
F418-AR9

308-AR11
113-AR12
109-AR13
101-AR14
201-AR15
F419-AR10
474-M41 WH-16 473-M42 GY-16 UU-P1
MOTOR
G736-N25 PK-14
REAR
M-C1
GROUND CIRCUIT.
CHASSIS
GROUND 8T8731 START AID CIRCUIT.
DIFFERENTIAL
OIL TEMP +8V OR-18 A C985-M9 BU-16
WH
WH

WH
WH

A271-N24 BK-14 SENSOR GROUND BK-18 B J766-M11 PU-16 419-M5 YL-16 LH FRONT RH FRONT CBL-AY RD-02 CBL-AU RD-02 CBL-X BK-02
VIMS CIRCUIT.

BU-18
GY-18
BR-18
GY-18

K983-F14 BU-18

F707-F19 WH-18

F708-F25 YL-18

E794-F27 YL-18
E793-F28 BU-18
E729-F17 GN-18

F723-F20 PK-18

F720-F31 GN-18

A493-F34 YL-18
F717-F35 YL-18
A700-F7 OR-18

F702-F9 GN-18

709-F16 OR-18

481-F18 GN-18

522-F21 WH-18
113-F22 OR-18
450-F23 YL-18
202-F24 BK-18

521-F29 YL-18
200-F15 BK-18

337-F26 WH-18

403-F30 GN-18

426-F32 BR-18
100-3055 BRAKE TEMP BRAKE TEMP

RD-14
BK-18
RD-14
PU-18

892-F5 BR-18
893-F6 GN-18

998-F8 BR-18
N-C2
M-P1
SIGNAL WH-18 C C429-M12 GY-16 SENSOR SENSOR ENGINE CONTROL CIRCUIT.
ARC 3E3361
202-K18 BK-16
J764-K1 BR-16
K922-K4 YL-16
703-K6 BU-16
704-K7 GY-16
705-K8 PK-16
709-K9 OR-16
710-K10 GN-16

726-K16 BU-16
126-K17 PK-16
721-K11 BR-16
722-K12 WH-16

724-K14 YL-16

E750-K19 PU-16
1
2

1
2

723-K13 OR-16

725-K15 GN-16

100-3055 100-3055

F709-F10
F721-F11
F710-F12
C463-F13
SUPPRESSOR
J767-M16 GY-16

TRANSMISSION CONTROL CIRCUIT.

F780-HH5 PK-16
122-HH31 BU-16

BK-16
GN-16
YL-16
OR-16
GY-16
OR-16
YL-16
PK-16
PU-16
PU-16
BR-16
GY-16
YL-16
WH-16
PK-16
GN-16
GY-16
WH-16
YL-16
PU-16
BU-16
YL-16
OR-16
GY-16
OR-16
OR-16
BK-16
GY-16
YL-16
BK-16
OR-16
BU-16
PU-16

J767-HH6 GY-16
J765-HH34 BU-16

GY-16
BR-16
BR-16
YL-16

767-HH7 WH-16
769-HH8 BU-16
770-HH9 GN-16

425-HH22 PK-16
C473-HH24 GN-16
C484-HH25 YL-16

A493-HH45 YL-16

OR-16
BK-16
GY-16
BU-16

GN-16
BK-16
PK-16
GN-16

201-HH35 BK-16

BU-16
WH-16
OR-16
GY-16
PK-16
OR-16
YL-16
F447-HH44 PU-16
1 G736-N26 PK-16 M-P9 M-P12 K-C4 K-C5 POS NEG POS NEG

150-F1
201-F2
150-F3
452-F4
106-8704

PU-10
YL-16
BU-16
WH-16
YL-16
GN-16
YL-14
YL-16
BK-16

GN-16
YL-16
BU-16
GY-16
OR-16
BK-16
BK-08
OR-04
RD-04
N-P13 2 A271-N23 BK-16 3E3361 3E3361 AR-C9 CBL-Y BK-02 CHASSIS CONTROL CIRCUIT.
G704-K5 YL-16
G705-K3 GN-16
E790-K2 PK-16
G704-K5 YL-16
E790-K20 PK-16

G705-K3 GN-16
E790-K21 PK-16

9G4348
419-HH3

774-HH4

176-HH1
A253-HH46
E776-HH47
E777-HH48
H701-HH49
H700-HH39
113-HH54
429-HH63
860-HH56
861-HH57
614-HH36
426-HH15
606-HH37

799-HH18

608-HH29

417-HH33
428-HH17
604-HH43

612-HH32
605-HH38

773-HH10
775-HH11

A254-HH2

306-HH42
200-HH27
327-HH28

447-HH41
113-HH51
R971-HH16

G736-HH13

C429-HH23
A491-HH19

F433-HH61
C467-HH64
C466-HH62
A492-HH26

A271-HH14

C985-HH20
A252-HH60
F975-HH59

J766-HH21

K952-HH12

H428-HH50
H429-HH55

E729-HH40

K983-HH58
A451-HH30
M967-HH53
M966-HH52

C453-HH85
MUR440 KK-C3
7N7781 CONN 35 950 CCA 950 CCA GROUND INTEGRATED BRAKING CONTROL CIRCUIT.

1
777-AR1
317-AR3

170-AR4

636-AR6

635-AR5
E972-AR8
E709-AR2

F418-AR9

308-AR11
A251-AR7

859-AR18

858-AR16
113-AR12
201-AR15
200-AR17
109-AR13
101-AR14
F419-AR10
F-C3 MAINT FREE MAINT FREE
LEFT REAR 9G4351 DISCONNECT
STRUT +24V OR 1 113-KK5 OR-16 T/C 12V BATTERY 12V BATTERY SWITCH
CONN 26 TEMP 115-2421 115-2421 STEERING BLEED CONTROL CIRCUIT.
GROUND
SIGNAL

GROUND
SIGNAL

SENSOR GROUND BK 2 A252-KK6 BK-16 109-A125 OR-04 7N-0718

124-0328 SENSOR X-P2 X-P1 Y-P2
SIGNAL WH 3 861-KK3 PU-16 HH-C4 AR-C2 ALTERNATOR

F709-F10 BU-18
F721-F11 GY-18
F710-F12 BR-18

C463-F13 GY-18
K983-F14 BU-18

F707-F19 WH-18
E729-F17 GN-18

F723-F20 PK-18

F708-F25 YL-18

E794-F27 YL-18
E793-F28 BU-18

F720-F31 GN-18

A493-F34 YL-18
F717-F35 YL-18
+8v

+8V

ENGINE 118-7226 TRANSMISSION HEATER AND AIR CONDITIONER CIRCUIT.

A700-F7 OR-18

F702-F9 GN-18
113-F22 OR-18

709-F16 OR-18
481-F18 GN-18
202-F24 BK-18

522-F21 WH-18

450-F23 YL-18

521-F29 YL-18
200-F15 BK-18

337-F26 WH-18

403-F30 GN-18

426-F32 BR-18
N-P1 9G4352 9G4349 105 AMP CHASSIS

150-F1 RD-14
201-F2 BK-18
150-F3 RD-14
452-F4 PU-18
893-F6 GN-18
892-F5 BR-18

998-F8 BR-18
N-C6 SPEED A-P1 INPUT
3E3361 @ HI IDLE GROUND TURN SIGNAL/WIPER/WASHER CIRCUIT.
LEFT REAR M-C11 HH-C16 777-HH76 PU-10 1 777-AR1 PU-10 9X-7803 FAN BRAKE SENSOR (EPTC) SPEED
(FRONT) 998-A103 BR-16
BACKUP 1130580 3E6286 A/C SOLENOID 6V-2455 150-9164
1 608-N10 GN-16 200-HH77 BK-10 A-P21 F715-A31 PU-16
OR-18
BK-18
WH-18

OR-18
BK-18
WH-18

A-P27 A-P2
E790-K2 PK-16

LAMP COMPRESSOR (ATTACH)

109-F33 OR-04
147-0319 2 200-N11 BK-16 1 A-P24 F716-A34 WH-16
CLUTCH
N-P3 AK-C1 200-N13 BK-16 113-M1 OR-16 2 113-HH93 OR-16 ALT 7N-4287 8Q-9408 F-C2
1042921 612-N5 GY-16 3 417-HH33 GY-16 403-A28 GN-18 + A-P23 3E6286 LT TURBO RT TURBO LT TURBO RT TURBO ATMOS BOOST CRANKCASE OIL PRES OIL PRES AFTERCOOLER ENGINE ENGINE FAN SPEED

GROUND
SIGNAL
R
BK-16
BK-16
BK-16
BK-14
PK-14

LED-AMBER INLET PRES INLET PRES EXH TEMP EXH TEMP PRES PRES PRES SENSOR SENSOR TEMP-REAR COOL TEMP SPD/TIMING SENSOR
608-N10 GN-16

A
B
C

A
B
C

ST A 605-AK2 YL-16 426-M2 BR-16 4 426-HH15 BR-16

CONN 34

+8V
LH TURN SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR (FILTERED) (UNFILTERED) SENSOR SENSOR SENSOR (ATTACH) CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9
LAMP GD B 200-AK7 BK-16 N-C5 M-C3 M-C4 428-M3 OR-16 5 428-HH17 OR-16 103-6093 103-6093 109-4367 109-4367 143-9696 143-9694 143-9696 143-9695 143-9695 102-2240 102-2240 129-6628 126-1133 FAN CLUTCH HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
200-N11
200-N12
200-N13
A271-N6
G736-N2

135-0427 TL C 614-AK6 PU-16 REAR 3E3361 8T8731 8T8731 429-M4 YL-16 6 429-HH63 YL-16 A-C26 A-P35 A-P34 A-P37 A-P38 A-P36 A-P39 A-P40 A-P41 A-P42 A-P43 A-P45 A-P44 A-P46 SOLENOID SOL 16 SOL 14 SOL 12 SOL 10 SOL 8 SOL 6 SOL 4 SOL 2
AK-P1 (ATTCH)
F975-M28 OR-16

C466-M13 YL-16

F975-M29 OR-16

F433-M15 PU-16
A252-M32 BK-16

A252-M33 BK-16

AK-C2 BACKUP BK-18 1 419-M5 YL-16 7 419-HH3 YL-16 1130580 132-0203 132-0203 132-0203 132-0203 132-0203 132-0203 132-0203 132-0203
124-3497

BK-18
BK-18

BK-18
WH-18

RD-18
BK-18
YL-18

BK-18
WH-18
ALARM

RD-14
BK-18
RD-14
PU-18
GN-18
BR-18
OR-18
OR-18
BR-16
GN-18
GN-18
BU-18
GY-18
BR-18

BU-18
BK-16
BK-16
PK-18

481-A19 GN-18
F707-A20 WH-18

522-A21 WH-14

450-A22 YL-18
F708-A23 YL-18
337-A24 WH-16

YL-18
BU-18
YL-14
GN-18
GN-18

F717-A30 YL-18
1042921 BK-18 2 A491-M6 WH-16 8 A491-HH19 WH-16 NOTE E A-P47 C-P17 C-P18 C-P11 C-P12 C-P13 C-P14 C-P15 C-P16

+5 VOLTS

+5 VOLTS

+5 VOLTS
123-6449

BK
BK

+8 VOLTS

+8 VOLTS
LED-RED GROUND BOSS

+5 VOLTS

+5 VOLTS

+5 VOLTS

+5 VOLTS

+5 VOLTS

+5 VOLTS

+5 VOLTS

+5 VOLTS
BK-16
OR-16
BU-16
PU-16

J767-HH91 GY-16
J765-HH92 BU-16

J766-HH65 PU-16

C985-HH70 BU-16
J766-HH69 PU-16

J767-HH71 GY-16

J765-HH94 BU-16
ST N-P6 J765-HH95 BU-16

GROUND
SIGNAL

GROUND
SIGNAL

GROUND
SIGNAL
A 604-AK5 OR-16 J765-M37 BU-16 G427-M40 BU-16 A492-M7 OR-16 A492-M7 OR-16 9 A492-HH26 OR-16 A-C45 A-C55 F-C4
113-HH93 OR-16

GROUND
SIGNAL

GROUND
SIGNAL
STOP/TAIL ON CHASSIS

GROUND
SIGNAL

GROUND
SIGNAL

GROUND
SIGNAL

GROUND
SIGNAL

GROUND
SIGNAL

GROUND
SIGNAL

GROUND
SIGNAL

GROUND
SIGNAL
K983-HH58 BU-16
A451-HH30 WH-16
M967-HH53 OR-16
M966-HH52 GY-16

C453-HH85 YL-16
F975-HH83 OR-16
A252-HH84 BK-16
3E3364 3E3370 9G4348

150-A1
201-A2
150-A3
452-A4
893-A5
892-A6
113-A7
A700-A8
998-A9

200-A16
202-A17

521-A27
403-A28
F702-A10
E729-A12
F709-A13
F721-A14
F710-A15

K933-A11

F705-A18

E794-A25
E793-A26

F720-A29
GD B 200-AK4 BK-16 10

201-HH82 BK-16
201-HH86 BK-16

447-HH41 PK-16
113-HH81 OR-16
LH LAMP BY CAB
135-0426
C C

1
2

1
2

1
2

1
2

A
B
C

1
2

A
B
C

1
A252-HH87
F975-HH88
C985-HH89
J766-HH90

TL C 614-AK3 PU-16 A252-M8 BK-16 11 A252-HH87 BK-16 A-C2

AK-P2 M-P14 M-P15 9G4351
12 A-C20 A-C21 A-C22 A-C23 A-C3 A-C24 A-C54 THIS SCHEMATIC IS FOR THE 785C HIGH ALTITUDE TRUCK
9X-7781 9X-7781
612-N5 GY-16 419-M5 YL-16 C985-M9 BU-16 13 C985-HH89 BU-16 CBL-E BK-02 3E3361 3E3361 3E3361 3E3361 1042921 3E3361 1042921 CONN 33

OR-18
BK-18
WH-18

OR-18
BK-18
WH-18

OR-18
BK-18
WH-18
AK-C3 N-C3 PART # 152-4636 CHG 01

BK-18
BK-18
HOIST SCREEN HOIST SCREEN

OR-18
BK-18
YL-18

OR-18
BK-18
YL-18

OR-18
BK-18
WH-18

OR-18
BK-18
WH-18

OR-18
BK-18
YL-18

OR-18
BK-18
YL-18

OR-18
BK-18
YL-18

OR-18
BK-18
YL-18

OR-18
BK-18
YL-18

OR-18
BK-18
YL-18
3E3379 CONN 3

109-A125 OR-04
513-A131 OR-14
522-A132 WH-14

E729-A12 GN-18
200-A134 BK-18

450-A22 YL-18
202-A128 BK-18

E799-A126 BR-18
F701-A59 BR-18

481-A19 GN-18

202-A127 BK-18
452-A4 PU-18
3E3382 G736-N2 PK-14 F975-M30 OR-16 SWITCH SWITCH 14

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
604-AK5 OR-16 1 604-N21 OR-16 604-N4 OR-16 (INSIDE) (OUTSIDE) J765-M10 BU-16 15 J765-HH92 BU-16 200-AR17 BK-08
200-AK7 BK-16 2 200-N15 BK-16 A271-N6 BK-14 A252-M31 BK-16 A252-M8 BK-16 A252-M8 BK-16 J766-M11 PU-16 16 J766-HH90 PU-16 COMPONENTS ARE SHOWN INSTALLED ON A FULLY

BK-18
BU-18
PU-18
BK-16

GN-18
BK-16
YL-18
GN-18
WH-14
YL-14
GN-18

WH-16
BR-16
OR-18
GN-18
BR-18
GN-18
RD-14
RD-14
WH-18
PK-18
BU-18
GY-18
BU-18
YL-18
GN-18
YL-18
YL-18
BR-18
OR-18

A
B
C

A
B
C

A
B
C

A
B
C

A
B
C

1
2
200-AK4 BK-16 3 606-N8 GY-16 J767-M16 GY-16 17 HH-C5 A-C12 A-C13 A-C14 A-C15 A-C16 A-C17 A-C36 A-C37 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

A
B
C

A
B
C

A
B
C

A
B
C

A
B
C

A
B
C

A
B
C

A
B
C
614-AK6 PU-16 4 614-N17 PU-16 614-N3 PU-16 419-M5 YL-16 18 3E3373 ENGINE 3E3370 3E3370 A-C38 A-C39 3E3370 3E3370 3E3370 3E3370 3E3370 A-C40 A-C41 3E3370 A-C42 A-C1 C-P1 C-P2 C-P3 C-P4 C-P5 C-P6 C-P7 C-P8
BLOCK AND THE XMSN SHIFTER IN NEUTRAL.
1042921 1042921 1042921 1042921 1042921 3E3361

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
FUEL

113-AR12 OR-16
201-AR15 BK-16

201-A2

452-A4

998-A9

892-A6
893-A5
150-A1
150-A3

113-A7
202-A17

481-A19
200-A16
450-A22

522-A21
521-A27
403-A28

337-A24
K933-A11

E729-A12

A700-A8
F720-A29

F707-A20
F705-A18
F709-A13
F721-A14
E793-A26
E794-A25
F702-A10
F708-A23
F717-A30
F710-A15
614-AK3 PU-16 5 614-N18 PU-16 608-N1 GN-16 F433-M15 PU-16 19 113-HH81 OR-16 1 OR-18 +24V GROUND
GROUND BOSS

997-A114 OR-16

F700-A65 BU-18
LEVEL

E799-A124 BR-18
993-A118 BR-16

997-A110 OR-16

E795-A44 YL-18

997-A113 OR-16

995-A56 BU-18

998-A106 BR-16
999-A49 WH-18
998-A107 BR-16

A700-A94 OR-18
998-A105 BR-16
F704-A51 OR-18

997-A108 OR-16
993-A117 BR-16
A747-A66 GY-18

F732-A50 PK-18
997-A101 OR-16
993-A115 BR-16
F713-A60 OR-18

997-A102 OR-16
993-A116 BR-16
F714-A52 PK-18

A700-A93 OR-18

997-A109 OR-16

A746-A69 PK-18

993-A119 BR-16

993-A122 BR-16
A751-A61 YL-18
F703-A70 GY-18

993-A123 BR-16

996-A45 GN-18

A700-A95 OR-18
998-A104 BR-16
997-A111 OR-16

994-A55 GY-18

997-A112 OR-16

E796-A48 GN-18
993-A120 BR-16

993-A121 BR-16
605-AK2 YL-16 6 605-N7 YL-16 605-N7 YL-16 C466-M13 YL-16 C466-M13 YL-16 C429-M12 GY-16 20 C429-HH23 GY-16 201-HH82 BK-16 2 BK-18 GROUND SENSOR ON CHASSIS A-C25 A-C31 A-C5 A-C6 A-C7 A-C8 A-C9 A-C10 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE.
F975-M20 OR-16 F975-M20 OR-16 C466-M13 YL-16 21 C466-HH62 YL-16 122-HH31 BU-16 3 BU-18 SIG-DEEP HH-P2 BY CAB 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361 3E3361
AL-C3 N-C4
3E3382 3E3379 CONN 2 C467-M14 BU-16 C467-M14 BU-16 C467-M14 BU-16 22 C467-HH64 BU-16 447-HH41 PK-16 4 YL-18 SIG-SHALLOW 124-9325 A-C19 NOTE A:
NORMALLY OPEN BEFORE REFRIGERANT CHARGE.

A712-A58 BR-16
F731-A81 OR-16

A710-A64 GY-16
F731-A82 OR-16

A708-A68 BR-16
F729-A83 GN-16

A706-A73 GY-16
F729-A84 GN-16

A704-A77 GN-16
F727-A85 BU-16

A702-A80 PU-16
F727-A86 BU-16
604-AL5 OR-16 1 604-N22 OR-16 C985-M9 BU-16 C985-M9 BU-16 23 ARC 3E3361
NOTE B:
NOT USED ON MACHINES WITH AIR START.
608-N9 GN-16

SUPPRESSOR
200-AL7 BK-16 2 200-N16 BK-16 J766-M11 PU-16 J766-M11 PU-16 F433-M15 PU-16 24 F433-HH61 PU-16 HH-P3 1 513-A130 OR-14
2G-2159
106-8704 NOTE C:
USED ON MACHINES WITH AIR START ONLY
200-AL4 BK-16 3 C429-M12 GY-16 C429-M12 GY-16 25 HH-C6 AR-C8 201-AR22 BK-16 A-P10 2 522-A133 WH-14
614-AL6 PU-16 4 614-N19 PU-16 J767-M16 GY-16 26 J767-HH91 GY-16
AIR 1042921 3E3370 201-AR23 BK-16 MUR440 NOTE D:
DO NOT ADD ADDITIONAL CURRENT LOAD TO
DRYER THESE SWITCHES.
614-AL3 PU-16 5 614-N20 PU-16 429-M4 YL-16 799-M17 WH-16 27 799-HH18 WH-16 F975-HH83 OR-16 A F975-AR19 OR-16 113-AR24 OR-16
606-AL2 YL-16 6 606-N8 GY-16 KK-C1 M-C10 428-M3 OR-16 28 A252-HH84 BK-16 B A252-AR20 BK-16 113-AR25 OR-16 A-C18 NOTE E: THESE WIRES ARE NOT USED AND ARE TO BE
3E3376 3E3373 A491-M6 WH-16 29 F780-HH5 PK-16 J766-HH65 PU-16 A451-HH30 WH-16 C A451-AR21 WH-16 858-AR16 GY-16 A/C 3E3361 TIED BACK TO THE HARNESS.
AL-C2 113-KK1 OR-16 1 113-M1 OR-16 113-M1 OR-16 860-M18 PK-16 30 860-HH56 PK-16 635-AR5 BU-16 HI/LO BK-18 1 513-A129 OR-14
CONN 25 2 3
200-N14 BK-16

1042921 PRESS SW
A252-KK2 BK-16 2 A252-M34 BK-16 861-M19 PU-16 31 861-HH57 PU-16 201-HH86 BK-16 859-AR18 YL-16 114-5333 1 BK-18 2 521-A27 YL-14
LED-RED
ST A 604-AL5 OR-16 861-KK3 PU-16 3 861-M19 PU-16 861-M19 PU-16 F975-M20 OR-16 32 F975-HH88 OR-16 HH-P10 K983-HH58 BU-16 636-AR6 GN-16 A-P25
SYMBOL DESCRIPTION ABBREV COLOR
STOP/TAIL 9X-7781
GD B 200-AL4 BK-16 860-KK4 PK-16 4 860-M18 PK-16 860-M18 PK-16 R971-M21 YL-16 33 R971-HH16 YL-16 M966-HH52 GY-16 A251-AR26 BK-16 A700-A8 OR-18 BLADE, SPADE, RING,

F715-A31 PU-16
F716-A34 WH-16
RH LAMP

998-A103 BR-16
135-0426
PARK BRAKE RD RED
AL-P2
TL C 614-AL6 PU-16 426-M2 BR-16 A253-M22 BK-16 34 A253-HH46 BK-16 FILTER SW M967-HH53 OR-16 A251-AR27 BK-16 E799-A126 BR-18 OR SCREW TERMINAL WH WHITE
AL-C1 799-M17 WH-16 E776-M23 GN-16 35 E776-HH47 GN-16 C453-HH85 YL-16
1042921 CONN 8 R971-M21 YL-16 E777-M24 YL-16 36 E777-HH48 YL-16 A712-A58 BR-16 CIRCUIT CONNECTED OR ORANGE
YL YELLOW

E799-A54 BR-18
LED-AMBER
ST A 606-AL2 YL-16 J765-M10 BU-16 H700-M25 GY-16 37 H700-HH39 GY-16 A710-A64 GY-16
RH TURN