PT.

PAMAPERSADA NUSANTARA
PLANT PEOPLE DEVELOPMENT DEPARTMENT

NEW MeCA SHEET - Ver.0.0

SPECIALIST:
KOMATSU MOTOR GRADER
GD825

COMPETENCY:
3. OVERHAUL
SUB-COMPETENCY:
3.1 - Front axle
3.2 - Tandem
3.3 - Alternator
3.4 - Starting Motor
3.5 - Water Pump
3.6 - Air Compressor
3.7 - Brake
3.8 - Final Drive
 MeCA SHEET
KOMATSU GD 825A-2
OVERHAUL
FRONT AXLE
TINGKAT
SUBJECT
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Cylinder & axle shaft 0 1 2 3
2 Retainer 0 1 2 3
3 Bearing 0 1 2 3
4 Grease seal 0 1 2 3
5 Wheel hub 0 1 2 3
6 Shim 0 1 2 3
7 Cover 0 1 2 3
8 Stud and nut 0 1 2 3
9 Arm frame 0 1 2 3
10 Knuckle arm 0 1 2 3
11 Spherical bearing (bushing) 0 1 2 3
12 Pin 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Rotating torque 0 1 2 3
2 Bearing clearance 0 1 2 3
3 Press fit 0 1 2 3
4 Sliding fit 0 1 2 3
5 Scratch 0 1 2 3
6 Reusable Category (Range A,B,C,D) 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Torque wrench 0 1 2 3
3 Vernier Caliper 0 1 2 3
4 Power wrench 0 1 2 3
5 Hydraulic jack 0 1 2 3
6 Lifting tools 0 1 2 3

DIS ASSEMBLY
IV
Menjelaskan prosedure Dis-Assembly
1 Cylinder & axle shaft 0 1 2 3
2 Retainer 0 1 2 3
3 Bearing 0 1 2 3

K
N
O
W
 4 Grease seal 0 1 2 3
K 5 Wheel hub 0 1 2 3
6 Shim 0 1 2 3
N 7 Cover 0 1 2 3
O 8 Stud and nut 0 1 2 3
W 9 Arm frame 0 1 2 3
L 10 Knuckle arm 0 1 2 3
11 Spherical bearing (bushing) 0 1 2 3
E 12 Pin 0 1 2 3
D
G V
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
Menjelaskan prosedure inspection - measurement dan reusable parts:
E 1 Cylinder & axle shaft 0 1 2 3
2 Retainer 0 1 2 3
3 Bearing 0 1 2 3
4 Grease seal 0 1 2 3
5 Wheel hub 0 1 2 3
6 Shim 0 1 2 3
7 Cover 0 1 2 3
8 Stud and nut 0 1 2 3
9 Arm frame 0 1 2 3
10 Knuckle arm 0 1 2 3
11 Spherical bearing (bushing) 0 1 2 3
12 Pin 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Overhaul APL 0 1 2 3
2 Part and Service News 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada part book 0 1 2 3

ASSEMBLY
VII
Menjelaskan prosedure Assembly :
1 Cylinder & axle shaft 0 1 2 3
2 Retainer 0 1 2 3
3 Bearing 0 1 2 3
4 Grease seal 0 1 2 3
5 Wheel hub 0 1 2 3
6 Shim 0 1 2 3
7 Cover 0 1 2 3
8 Stud and nut 0 1 2 3
9 Arm frame 0 1 2 3
10 Knuckle arm 0 1 2 3
11 Spherical bearing (bushing) 0 1 2 3
12 Pin 0 1 2 3

TESTING
VIII
Menjelaskan / mengerjakan pengetesan :
 1 Preload front axle 0 1 2 3
2 Grease leaking 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Torque wrench 0 1 2 3
3 Vernier Caliper 0 1 2 3
4 Power wrench 0 1 2 3
5 Hydraulic jack 0 1 2 3
6 Lifting tools 0 1 2 3

DIS ASSEMBLY
II
Melakukan prosedure Dis-Assembly
1 Cylinder & axle shaft 0 1 2 3
2 Retainer 0 1 2 3
3 Bearing 0 1 2 3
4 Grease seal 0 1 2 3
5 Wheel hub 0 1 2 3
6 Shim 0 1 2 3
7 Cover 0 1 2 3
8 Stud and nut 0 1 2 3
9 Arm frame 0 1 2 3
10 Knuckle arm 0 1 2 3
11 Spherical bearing (bushing) 0 1 2 3
12 Pin 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Cylinder & axle shaft 0 1 2 3
2 Retainer 0 1 2 3
3 Bearing 0 1 2 3
4 Grease seal 0 1 2 3
S 5 Wheel hub 0 1 2 3
K 6 Shim 0 1 2 3
I 7 Cover 0 1 2 3
8 Stud and nut 0 1 2 3
L 9 Arm frame 0 1 2 3
L 10 Knuckle arm 0 1 2 3
11 Spherical bearing (bushing) 0 1 2 3
12 Pin 0 1 2 3

PARTS RECOMMENDATION
IV
Membuat dokumen-dokumen sebagai berikut ini :
1 Overhaul APL 0 1 2 3
2 Part and Service News 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada part book 0 1 2 3
 ASSEMBLY
V
Melakukan prosedure Assembly :
1 Cylinder & axle shaft 0 1 2 3
2 Retainer 0 1 2 3
3 Bearing 0 1 2 3
4 Grease seal 0 1 2 3
5 Wheel hub 0 1 2 3
6 Shim 0 1 2 3
7 Cover 0 1 2 3
8 Stud and nut 0 1 2 3
9 Arm frame 0 1 2 3
10 Knuckle arm 0 1 2 3
11 Spherical bearing (bushing) 0 1 2 3
12 Pin 0 1 2 3

TESTING
VI
Melakukan / mengerjakan pengetesan :
1 Preload front axle 0 1 2 3
2 Grease leaking 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly & Dis Assembly & Testing
Gunakan Reusable Part Guide, Maintenance Standart sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
T
2

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 MeCA SHEET
KOMATSU GD 825A-2
OVERHAUL
REAR BRAKE
TINGKAT
SUBJECT
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Inner Gear 0 1 2 3
2 Floating Seal 0 1 2 3
3 Retainer 0 1 2 3
4 Oil Seal 0 1 2 3
5 Hub 0 1 2 3
6 Plate 0 1 2 3
7 Disc 0 1 2 3
8 Outer Gear 0 1 2 3
9 Damper 0 1 2 3
10 Piston 0 1 2 3
11 Cylinder 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Multiple Disc 0 1 2 3
2 Thickness of Plate, Disc, Plate 0 1 2 3
3 Wraping of Disc Friction Surface 0 1 2 3
4 Assemble Thickness of Plate & Disc 0 1 2 3
5 Standart Size 0 1 2 3
6 Repair Limit 0 1 2 3
7 Dish Of Disc 0 1 2 3
8 Scratch 0 1 2 3
9 Chipping 0 1 2 3
10 Reusable Category (Range A,B,C,D) 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Torque Wrench 0 1 2 3
3 Fixture ( special Tools ) 0 1 2 3
4 Installer ( special Tools ) 0 1 2 3
5 Push Tools ( special Tools ) 0 1 2 3
6 Lifting Tools 0 1 2 3

DIS ASSEMBLY
IV
Menjelaskan prosedure Dis-Assembly
1 Inner Gear 0 1 2 3
K
N
O
W
K 2 Floating Seal 0 1 2 3
3 Retainer 0 1 2 3
N 4 Oil Seal 0 1 2 3
O 5 Hub 0 1 2 3
W 6 Plate 0 1 2 3
7 Disc 0 1 2 3
L 8 Outer Gear 0 1 2 3
E 9 Damper 0 1 2 3
D 10 Piston 0 1 2 3
11 Cylinder 0 1 2 3
G
E INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Inner Gear 0 1 2 3
2 Floating Seal 0 1 2 3
3 Retainer 0 1 2 3
4 Oil Seal 0 1 2 3
5 Hub 0 1 2 3
6 Plate 0 1 2 3
7 Disc 0 1 2 3
8 Outer Gear 0 1 2 3
9 Damper 0 1 2 3
10 Piston 0 1 2 3
11 Cylinder 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Overhaul APL 0 1 2 3
2 Part and Service News 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada part book 0 1 2 3

ASSEMBLY
VII
Menjelaskan prosedure Assembly :
1 Inner Gear 0 1 2 3
2 Floating Seal 0 1 2 3
3 Retainer 0 1 2 3
4 Oil Seal 0 1 2 3
5 Hub 0 1 2 3
6 Plate 0 1 2 3
7 Disc 0 1 2 3
8 Outer Gear 0 1 2 3
9 Damper 0 1 2 3
10 Piston 0 1 2 3
11 Cylinder 0 1 2 3

TESTING
VIII
Menjelaskan / mengerjakan pengetesan :
1 Piston Seal Leaking 0 1 2 3
 2 Stroke of Bake Piston 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Torque Wrench 0 1 2 3
3 Fixture ( special Tools ) 0 1 2 3
4 Installer ( special Tools ) 0 1 2 3
5 Push Tools ( special Tools ) 0 1 2 3
6 Lifting Tools 0 1 2 3

DIS ASSEMBLY
II
Melakukan prosedure Dis-Assembly
1 Inner Gear 0 1 2 3
2 Floating Seal 0 1 2 3
3 Retainer 0 1 2 3
4 Oil Seal 0 1 2 3
5 Hub 0 1 2 3
6 Plate 0 1 2 3
7 Disc 0 1 2 3
8 Outer Gear 0 1 2 3
9 Damper 0 1 2 3
10 Piston 0 1 2 3
11 Cylinder 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Inner Gear 0 1 2 3
2 Floating Seal 0 1 2 3
3 Retainer 0 1 2 3
S 4 Oil Seal 0 1 2 3
5 Hub 0 1 2 3
K 6 Plate 0 1 2 3
I 7 Disc 0 1 2 3
L 8 Outer Gear 0 1 2 3
9 Damper 0 1 2 3
L 10 Piston 0 1 2 3
11 Cylinder 0 1 2 3

PARTS RECOMMENDATION
IV
Membuat dokumen-dokumen sebagai berikut ini :
1 Overhaul APL 0 1 2 3
2 Part and Service News 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada part book 0 1 2 3

ASSEMBLY
V
Melakukan prosedure Assembly :
 1 Inner Gear 0 1 2 3
2 Floating Seal 0 1 2 3
3 Retainer 0 1 2 3
4 Oil Seal 0 1 2 3
5 Hub 0 1 2 3
6 Plate 0 1 2 3
7 Disc 0 1 2 3
8 Outer Gear 0 1 2 3
9 Damper 0 1 2 3
10 Piston 0 1 2 3
11 Cylinder 0 1 2 3

TESTING
VI
Melakukan / mengerjakan pengetesan :
1 Piston Seal Leaking 0 1 2 3
2 Stroke of Bake Piston 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly & Dis Assembly & Testing
Gunakan Reusable Part Guide, Maintenance Standart sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
T
2

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 MeCA SHEET
KOMATSU GD 825A-2
OVERHAUL
FINAL DRIVE
TINGKAT
SUBJECT
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Coupling 0 1 2 3
2 Cage 0 1 2 3
3 Nut Adjuster 0 1 2 3
4 Cap Bearing 0 1 2 3
5 Differential Gear Case 0 1 2 3
6 Cross Shaft 0 1 2 3
7 Bavel Gear 0 1 2 3
8 Differential Case 0 1 2 3
9 Side Gear 0 1 2 3
10 Pinion Gear 0 1 2 3
11 Bevel Pinion 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Axial play/ Endplay 0 1 2 3
2 Backlash 0 1 2 3
3 Clearance 0 1 2 3
4 Double Reduction 0 1 2 3
5 Interference 0 1 2 3
6 Match Mark 0 1 2 3
7 Pitting 0 1 2 3
8 Preload 0 1 2 3
9 Press fit 0 1 2 3
10 Scratch 0 1 2 3
11 Sliding surface 0 1 2 3
12 Splashing System 0 1 2 3
13 Starting Torque 0 1 2 3
14 Thickness 0 1 2 3
15 Tooth Contact 0 1 2 3
16 Wear limit 0 1 2 3
Reusable Category (Range A,B,C,D) 0 1 2 3
TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Colour check 0 1 2 3
3 Common Tools N 0 1 2 3
4 Dial gauge & magnetic base IL 0 1 2 3
A
I
 N
IL
5 Differential repair stand A 0 1 2 3
6 Guide bolt I 0 1 2 3
7 Inside micrometer 0 1 2 3
8 Lifting Tools 0 1 2 3
9 Outside micrometer 0 1 2 3
10 Power wrench 0 1 2 3
11 Pressure gauge 0 1 2 3
12 Puller 0 1 2 3
13 Push tool (Press tool) 0 1 2 3
14 Push-Pull scale 0 1 2 3
K 15 Torque wrench 0 1 2 3
N 16 Vernier calliper 0 1 2 3
O
DIS ASSEMBLY
W IV
Menjelaskan prosedure Dis-Assembly
L 1 Coupling 0 1 2 3
E 2 Cage 0 1 2 3
3 Nut Adjuster 0 1 2 3
D 4 Cap Bearing 0 1 2 3
G 5 Differential Gear Case 0 1 2 3
E 6 Cross Shaft 0 1 2 3
7 Bavel Gear 0 1 2 3
8 Differential Case 0 1 2 3
9 Side Gear 0 1 2 3
10 Pinion Gear 0 1 2 3
11 Bevel Pinion 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

V
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Coupling 0 1 2 3
2 Cage 0 1 2 3
3 Nut Adjuster 0 1 2 3
4 Cap Bearing 0 1 2 3
5 Differential Gear Case 0 1 2 3
6 Cross Shaft 0 1 2 3
7 Bavel Gear 0 1 2 3
8 Differential Case 0 1 2 3
9 Side Gear 0 1 2 3
10 Pinion Gear 0 1 2 3
11 Bevel Pinion 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Overhaul APL 0 1 2 3
2 Part and Service News 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada part book 0 1 2 3
 ASSEMBLY
VII
Menjelaskan prosedure Assembly :
1 Coupling 0 1 2 3
2 Cage 0 1 2 3
3 Nut Adjuster 0 1 2 3
4 Cap Bearing 0 1 2 3
5 Differential Gear Case 0 1 2 3
6 Cross Shaft 0 1 2 3
7 Bavel Gear 0 1 2 3
8 Differential Case 0 1 2 3
9 Side Gear 0 1 2 3
10 Pinion Gear 0 1 2 3
11 Bevel Pinion 0 1 2 3

TESTING
VIII
Menjelaskan / mengerjakan pengetesan :
1 Tooth Contack 0 1 2 3
2 Backlash 0 1 2 3
3 Starting Torque 0 1 2 3
4 End Play 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Colour check 0 1 2 3
3 Common Tools N 0 1 2 3
4 Dial gauge & magnetic base IL 0 1 2 3
5 Differential repair stand A 0 1 2 3
6 Guide bolt I 0 1 2 3
7 Inside micrometer 0 1 2 3
8 Lifting Tools 0 1 2 3
9 Outside micrometer 0 1 2 3
10 Power wrench 0 1 2 3
11 Pressure gauge 0 1 2 3
12 Puller 0 1 2 3
13 Push tool (Press tool) 0 1 2 3
14 Push-Pull scale 0 1 2 3
15 Torque wrench 0 1 2 3
16 Vernier calliper 0 1 2 3

DIS ASSEMBLY
II
Melakukan prosedure Dis-Assembly
1 Coupling 0 1 2 3
2 Cage 0 1 2 3
3 Nut Adjuster 0 1 2 3
4 Cap Bearing 0 1 2 3
5 Differential Gear Case 0 1 2 3
6 Cross Shaft 0 1 2 3
 7 Bavel Gear 0 1 2 3
8 Differential Case 0 1 2 3
9 Side Gear 0 1 2 3
10 Pinion Gear 0 1 2 3
11 Bevel Pinion 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
S Melakukan prosedure inspection - measurement dan reusable parts:
1 Coupling 0 1 2 3
K 2 Cage 0 1 2 3
I 3 Nut Adjuster 0 1 2 3
L 4 Cap Bearing 0 1 2 3
5 Differential Gear Case 0 1 2 3
L 6 Cross Shaft 0 1 2 3
7 Bavel Gear 0 1 2 3
8 Differential Case 0 1 2 3
9 Side Gear 0 1 2 3
10 Pinion Gear 0 1 2 3
11 Bevel Pinion 0 1 2 3

PARTS RECOMMENDATION
IV
Membuat dokumen-dokumen sebagai berikut ini :
1 Overhaul APL 0 1 2 3
2 Part and Service News 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada part book 0 1 2 3

ASSEMBLY
V
Melakukan prosedure Assembly :
1 Coupling 0 1 2 3
2 Cage 0 1 2 3
3 Nut Adjuster 0 1 2 3
4 Cap Bearing 0 1 2 3
5 Differential Gear Case 0 1 2 3
6 Cross Shaft 0 1 2 3
7 Bavel Gear 0 1 2 3
8 Differential Case 0 1 2 3
9 Side Gear 0 1 2 3
10 Pinion Gear 0 1 2 3
11 Bevel Pinion 0 1 2 3

TESTING
VI
Melakukan / mengerjakan pengetesan :
1 Tooth Contack 0 1 2 3
2 Backlash 0 1 2 3
3 Starting Torque 0 1 2 3
4 End Play 0 1 2 3
 Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly & Dis Assembly & Testing
Gunakan Reusable Part Guide, Maintenance Standart sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
T
2

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 MeCA SHEET
KOMATSU GD 825A-2
OVERHAUL
TANDEM
TINGKAT
SUBJECT
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Driven Sprocket 0 1 2 3
2 Shaft 0 1 2 3
3 Cage 0 1 2 3
4 Drive Sprocket 0 1 2 3
5 Chain 0 1 2 3
6 Tandem case 0 1 2 3
7 Breather 0 1 2 3
8 Piston 0 1 2 3
9 Spring 0 1 2 3
10 Disc 0 1 2 3
11 Plate 0 1 2 3
12 Gear 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Pre Load 0 1 2 3
2 Axial Run out 0 1 2 3
3 Radial Run Out 0 1 2 3
4 End Play 0 1 2 3
5 Free Length 0 1 2 3
6 Instaled Length 0 1 2 3
7 Reusable Category (Range A,B,C,D) 0 1 2 3
TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Torque wrench 0 1 2 3
3 Push Pull Scale 0 1 2 3
4 Dial Gauge 0 1 2 3
5 Depth Gauge 0 1 2 3
6 Snap Ring Plier 0 1 2 3
7 Push Tool 0 1 2 3
8 Convex Scale 0 1 2 3
9 Vernier Caliper 0 1 2 3

DIS ASSEMBLY
IV
Menjelaskan prosedure Dis-Assembly
1 Drain Plug 0 1 2 3
 2 Oil Level Gauge 0 1 2 3
3 Driven Sprocket 0 1 2 3
4 Shaft 0 1 2 3
5 Cage 0 1 2 3
6 Drive Sprocket 0 1 2 3
7 Chain 0 1 2 3
K 8 Tandem case 0 1 2 3
N 9 Breather 0 1 2 3
O 10 Piston 0 1 2 3
11 Spring 0 1 2 3
W 12 Disc 0 1 2 3
L 13 Plate 0 1 2 3
E 14 Gear 0 1 2 3
D
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
G V
Menjelaskan prosedure inspection - measurement dan reusable parts:
E 1 Drain Plug 0 1 2 3
2 Oil Level Gauge 0 1 2 3
3 Driven Sprocket 0 1 2 3
4 Shaft 0 1 2 3
5 Cage 0 1 2 3
6 Drive Sprocket 0 1 2 3
7 Chain 0 1 2 3
8 Tandem case 0 1 2 3
9 Breather 0 1 2 3
10 Piston 0 1 2 3
11 Spring 0 1 2 3
12 Disc 0 1 2 3
13 Plate 0 1 2 3
14 Gear 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Overhaul APL 0 1 2 3
2 Part and Service News 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada part book 0 1 2 3

ASSEMBLY
VII
Menjelaskan prosedure Assembly :
1 Drain Plug 0 1 2 3
2 Oil Level Gauge 0 1 2 3
3 Driven Sprocket 0 1 2 3
4 Shaft 0 1 2 3
5 Cage 0 1 2 3
6 Drive Sprocket 0 1 2 3
7 Chain 0 1 2 3
8 Tandem case 0 1 2 3
9 Breather 0 1 2 3
 10 Piston 0 1 2 3
11 Spring 0 1 2 3
12 Disc 0 1 2 3
13 Plate 0 1 2 3
14 Gear 0 1 2 3

TESTING
VIII
Menjelaskan / mengerjakan pengetesan :
1 Preload 0 1 2 3
2 Backlash 0 1 2 3
3 Rotating torque 0 1 2 3
4 End Play 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Torque wrench 0 1 2 3
3 Push Pull Scale 0 1 2 3
4 Dial Gauge 0 1 2 3
5 Depth Gauge 0 1 2 3
6 Snap Ring Plier 0 1 2 3
7 Push Tool 0 1 2 3
8 Convex Scale 0 1 2 3
9 Vernier Caliper 0 1 2 3

DIS ASSEMBLY
II
Melakukan prosedure Dis-Assembly
1 Drain Plug 0 1 2 3
2 Oil Level Gauge 0 1 2 3
3 Driven Sprocket 0 1 2 3
4 Shaft 0 1 2 3
5 Cage 0 1 2 3
6 Drive Sprocket 0 1 2 3
7 Chain 0 1 2 3
8 Tandem case 0 1 2 3
9 Breather 0 1 2 3
10 Piston 0 1 2 3
11 Spring 0 1 2 3
12 Disc 0 1 2 3
13 Plate 0 1 2 3
14 Gear 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Drain Plug 0 1 2 3
2 Oil Level Gauge 0 1 2 3
3 Driven Sprocket 0 1 2 3
4 Shaft 0 1 2 3
S
K
I
L
S 5 Cage 0 1 2 3
K 6
7
Drive Sprocket
Chain
0
0
1
1
2
2
3
3
I 8 Tandem case 0 1 2 3
L 9 Breather 0 1 2 3
10 Piston 0 1 2 3
L 11 Spring 0 1 2 3
12 Disc 0 1 2 3
13 Plate 0 1 2 3
14 Gear 0 1 2 3

PARTS RECOMMENDATION
IV
Membuat dokumen-dokumen sebagai berikut ini :
1 Overhaul APL 0 1 2 3
2 Part and Service News 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada part book 0 1 2 3

ASSEMBLY
V
Melakukan prosedure Assembly :
1 Drain Plug 0 1 2 3
2 Oil Level Gauge 0 1 2 3
3 Driven Sprocket 0 1 2 3
4 Shaft 0 1 2 3
5 Cage 0 1 2 3
6 Drive Sprocket 0 1 2 3
7 Chain 0 1 2 3
8 Tandem case 0 1 2 3
9 Breather 0 1 2 3
10 Piston 0 1 2 3
11 Spring 0 1 2 3
12 Disc 0 1 2 3
13 Plate 0 1 2 3
14 Gear 0 1 2 3

TESTING
VI
Melakukan / mengerjakan pengetesan :
1 Preload 0 1 2 3
2 Backlash 0 1 2 3
3 Rotating torque 0 1 2 3
4 End Play 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly & Dis Assembly & Testing
Gunakan Reusable Part Guide, Maintenance Standart sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O
R
T
 R
E
P
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
T
2

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 MeCA SHEET
KOMATSU GD 825A-2
OVERHAUL
WATER PUMP
TINGKAT
SUBJECT
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Housing 0 1 2 3
2 Shaft 0 1 2 3
3 Bearing 0 1 2 3
4 Floating Seal 0 1 2 3
5 Water Seal 0 1 2 3
6 Oil Seal 0 1 2 3
7 Impeller 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Markings 0 1 2 3
2 Bending 0 1 2 3
3 Press Fit 0 1 2 3
4 Scratch 0 1 2 3
5 Pitting 0 1 2 3
6 Crack 0 1 2 3
7 Tolerance 0 1 2 3
8 Permissible Value 0 1 2 3
9 Standard Range 0 1 2 3
10 Coating Material 0 1 2 3
11 Reusable Category (Range A,B,C,D) 0 1 2 3
TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Inside Micrometer (Bore Gauge) 0 1 2 3
2 Outside Micrometer 0 1 2 3
3 Dial Indicator 0 1 2 3
4 Depth Gauge 0 1 2 3
5 Colour Checker 0 1 2 3
6 Torque Wrench 0 1 2 3
7 Feeler Gauge 0 1 2 3
8 Vernier Caliper 0 1 2 3

DIS ASSEMBLY
IV
Menjelaskan prosedure Dis-Assembly
K 1 Drive Gear 0 1 2 3
2 Bearing 0 1 2 3
N 3 Floating Seal 0 1 2 3
O
W
L
E
K
N
O 4 Water Seal 0 1 2 3
W 5 Oil Seal 0 1 2 3
6 Impeller 0 1 2 3
L 7 Shaft 0 1 2 3
E 8 Housing 0 1 2 3
D
G INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
Menjelaskan prosedure inspection - measurement dan reusable parts:
E 1 Drive Gear 0 1 2 3
2 Bearing 0 1 2 3
3 Floating Seal 0 1 2 3
4 Water Seal 0 1 2 3
5 Oil Seal 0 1 2 3
6 Impeller 0 1 2 3
7 Shaft 0 1 2 3
8 Housing 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 APL OVH 0 1 2 3
2 QA 0 1 2 3
3 Publication number of P/Book 0 1 2 3
4 Kode-kode pada P/Book 0 1 2 3
5 PSN 0 1 2 3

ASSEMBLY
VII
Menjelaskan prosedure Assembly :
1 Drive Gear 0 1 2 3
2 Bearing 0 1 2 3
3 Floating Seal 0 1 2 3
4 Water Seal 0 1 2 3
5 Oil Seal 0 1 2 3
6 Impeller 0 1 2 3
7 Shaft 0 1 2 3
8 Housing 0 1 2 3

TESTING
VIII
Menjelaskan / mengerjakan pengetesan :
1 Impeller Clearence 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Inside Micrometer (Bore Gauge) 0 1 2 3
 2 Outside Micrometer 0 1 2 3
3 Dial Indicator 0 1 2 3
4 Depth Gauge 0 1 2 3
5 Colour Checker 0 1 2 3
6 Torque Wrench 0 1 2 3
7 Feeler Gauge 0 1 2 3
8 Vernier Caliper 0 1 2 3

DIS ASSEMBLY
II
Melakukan prosedure Dis-Assembly
1 Drive Gear 0 1 2 3
2 Bearing 0 1 2 3
3 Floating Seal 0 1 2 3
4 Water Seal 0 1 2 3
5 Oil Seal 0 1 2 3
6 Impeller 0 1 2 3
7 Shaft 0 1 2 3
8 Housing 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Drive Gear 0 1 2 3
2 Bearing 0 1 2 3
3 Floating Seal 0 1 2 3
S 4 Water Seal 0 1 2 3
5 Oil Seal 0 1 2 3
K 6 Impeller 0 1 2 3
I 7 Shaft 0 1 2 3
L 8 Housing 0 1 2 3

L PARTS RECOMMENDATION
IV
Membuat dokumen-dokumen sebagai berikut ini :
1 APL OVH 0 1 2 3
2 QA 0 1 2 3
3 Publication number of P/Book 0 1 2 3
4 Kode-kode pada P/Book 0 1 2 3
5 PSN 0 1 2 3

ASSEMBLY
V
Melakukan prosedure Assembly :
1 Drive Gear 0 1 2 3
2 Bearing 0 1 2 3
3 Floating Seal 0 1 2 3
4 Water Seal 0 1 2 3
5 Oil Seal 0 1 2 3
6 Impeller 0 1 2 3
7 Shaft 0 1 2 3
8 Housing 0 1 2 3
 TESTING
VI
Melakukan / mengerjakan pengetesan :
1 Impeller Clearence 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly & Dis Assembly & Testing
Gunakan Reusable Part Guide, Maintenance Standart sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
T
2

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 MeCA SHEET
KOMATSU GD 825A-2
OVERHAUL
STARTING MOTOR
TINGKAT
SUBJECT
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Magnetic switch / Solenoid 0 1 2 3
2 Brush Holder 0 1 2 3
3 Brush assy 0 1 2 3
4 Yoke assy 0 1 2 3
5 Armature assy 0 1 2 3
6 Center Bracket 0 1 2 3
7 Clutch Over Running 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Resistance 0 1 2 3
2 Short Circuit 0 1 2 3
3 Open Circuit 0 1 2 3
4 Conductor 0 1 2 3
5 Isolator 0 1 2 3
6 Permanent/Remanent Magnet 0 1 2 3
7 Electromagnet 0 1 2 3
8 Garis Gaya Magnet 0 1 2 3
9 Gaya Gerak Listrik (GGL) 0 1 2 3
10 Press Fit 0 1 2 3
11 Interference 0 1 2 3
12 Reusable Category (Range A,B,C,D) 0 1 2 3
TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3
4 Dial Gauge Assy 0 1 2 3
5 V-Block 0 1 2 3
6 Inside Micro meter & out side Micro Meter 0 1 2 3
7 Electric Cleaner 0 1 2 3
8 Electric tool set 0 1 2 3
9 Solder 0 1 2 3
10 Vernier Caliper 0 1 2 3
11 Ampere Meter 0 1 2 3
12 Growler Tester 0 1 2 3
K
N
O
W
L
K
N DIS ASSEMBLY
IV
O Menjelaskan prosedure Dis-Assembly
1 Safety Relay 0 1 2 3
W 2 Magnetic switch 0 1 2 3
L 3 Brush Holder 0 1 2 3
E 4 Brush assy 0 1 2 3
5 Yoke assy 0 1 2 3
D
6 Armature assy 0 1 2 3
G 7 Center Bracket 0 1 2 3
E 8 Clutch Over Running 0 1 2 3
9 Bearing ball 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

V
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Safety Relay 0 1 2 3
2 Magnetic switch 0 1 2 3
3 Brush Holder 0 1 2 3
4 Brush assy 0 1 2 3
5 Yoke assy 0 1 2 3
6 Armature assy 0 1 2 3
7 Center Bracket 0 1 2 3
8 Clutch Over Running 0 1 2 3
9 Bearing ball 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Overhaul APL 0 1 2 3
2 Part and Service News 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada part book 0 1 2 3

ASSEMBLY
VII
Menjelaskan prosedure Assembly :
1 Safety Relay 0 1 2 3
2 Magnetic switch 0 1 2 3
3 Brush Holder 0 1 2 3
4 Brush assy 0 1 2 3
5 Yoke assy 0 1 2 3
6 Armature assy 0 1 2 3
7 Center Bracket 0 1 2 3
8 Clutch Over Running 0 1 2 3
9 Bearing ball 0 1 2 3

TESTING
VIII
Menjelaskan / mengerjakan pengetesan :
1 Rotating Torque 0 1 2 3

TOOLS
I
 I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3
4 Dial Gauge Assy 0 1 2 3
5 V-Block 0 1 2 3
6 Inside Micro meter & out side Micro Meter 0 1 2 3
7 Electric Cleaner 0 1 2 3
8 Electric tool set 0 1 2 3
9 Solder 0 1 2 3
10 Vernier Caliper 0 1 2 3
11 Ampere Meter 0 1 2 3
12 Growler Tester 0 1 2 3

DIS ASSEMBLY
II
Melakukan prosedure Dis-Assembly
1 Safety Relay 0 1 2 3
2 Magnetic switch 0 1 2 3
3 Brush Holder 0 1 2 3
4 Brush assy 0 1 2 3
5 Yoke assy 0 1 2 3
6 Armature assy 0 1 2 3
7 Center Bracket 0 1 2 3
8 Clutch Over Running 0 1 2 3
9 Bearing ball 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

S III
Melakukan prosedure inspection - measurement dan reusable parts:
K 1 Safety Relay 0 1 2 3
2 Magnetic switch 0 1 2 3
I 3 Brush Holder 0 1 2 3
L 4 Brush assy 0 1 2 3
L 5 Yoke assy 0 1 2 3
6 Armature assy 0 1 2 3
7 Center Bracket 0 1 2 3
8 Clutch Over Running 0 1 2 3
9 Bearing ball 0 1 2 3

PARTS RECOMMENDATION
IV
Membuat dokumen-dokumen sebagai berikut ini :
1 Overhaul APL 0 1 2 3
2 Part and Service News 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada part book 0 1 2 3

ASSEMBLY
V
Melakukan prosedure Assembly :
1 Safety Relay 0 1 2 3
2 Magnetic switch 0 1 2 3
 3 Brush Holder 0 1 2 3
4 Brush assy 0 1 2 3
5 Yoke assy 0 1 2 3
6 Armature assy 0 1 2 3
7 Center Bracket 0 1 2 3
8 Clutch Over Running 0 1 2 3
9 Bearing ball 0 1 2 3

TESTING
VI
Melakukan / mengerjakan pengetesan :
1 Rotating Torque 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly & Dis Assembly & Testing
Gunakan Reusable Part Guide, Maintenance Standart sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
T
2

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 MeCA SHEET
KOMATSU GD 825A-2
OVERHAUL
ALTERNATOR
TINGKAT
SUBJECT
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Heat Sink Assy 0 1 2 3
2 Bracket Rear ( Cover ) 0 1 2 3
3 Rotor Assy 0 1 2 3
4 Coil Assy 0 1 2 3
5 Stator Assy 0 1 2 3
6 Bearing 0 1 2 3
7 Pulley & Fan 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 AC/DC 0 1 2 3
2 Short Circuit 0 1 2 3
3 Hukum Ohm 0 1 2 3
4 Kaidah tangan kanan & kiri ( Hukum Flemming ) 0 1 2 3
5 Voltage Drop 0 1 2 3
6 Permanent/Remanent Magnet 0 1 2 3
7 Electromagnet 0 1 2 3
8 Garis Gaya Magnet 0 1 2 3
9 Gaya Gerak Listrik (GGL) 0 1 2 3
10 Wire Colour Code 0 1 2 3
11 Brush Less Alternator 0 1 2 3
12 Build In Alternator 0 1 2 3
13 Rangkaian Start Alternator 0 1 2 3
14 Rangkaian Delta Alternator 0 1 2 3
15 Full & Over Charges 0 1 2 3
16 Rectifier 0 1 2 3
17 Press Fit 0 1 2 3
18 Interference 0 1 2 3
19 Reusable Category (Range A,B,C,D) 0 1 2 3
TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common Tools 0 1 2 3
2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3
4 Dial Gauge Assy 0 1 2 3
5 V-Block 0 1 2 3
K 6 Inside Micro meter 0 1 2 3
N
O
W
L
K
N 7 Electric Cleaner 0 1 2 3
O 8
9
Electric tool set
Solder
0
0
1
1
2
2
3
3
W 10 Vernier Caliper 0 1 2 3
L 11 Ampere Meter 0 1 2 3

E
DIS ASSEMBLY
D IV
Menjelaskan prosedure Dis-Assembly
G 1 Heat Sink Assy 0 1 2 3
E 2 Bracket Rear ( Cover ) 0 1 2 3
3 Rotor Assy 0 1 2 3
4 Coil Assy 0 1 2 3
5 Stator Assy 0 1 2 3
6 Bearing 0 1 2 3
7 Pulley & Fan 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

V
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Heat Sink Assy 0 1 2 3
2 Bracket Rear ( Cover ) 0 1 2 3
3 Rotor Assy 0 1 2 3
4 Coil Assy 0 1 2 3
5 Stator Assy 0 1 2 3
6 Bearing 0 1 2 3
7 Pulley & Fan 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 APL OVH 0 1 2 3
2 Publication number of P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

ASSEMBLY
VII
Menjelaskan prosedure Assembly :
1 Heat Sink Assy 0 1 2 3
2 Bracket Rear ( Cover ) 0 1 2 3
3 Rotor Assy 0 1 2 3
4 Coil Assy 0 1 2 3
5 Stator Assy 0 1 2 3
6 Bearing 0 1 2 3
7 Pulley & Fan 0 1 2 3

TESTING
VIII
Menjelaskan / mengerjakan pengetesan :
1 Tegangan Out Put Alternator 0 1 2 3

TOOLS
I
 I
Menggunakan alat ukur :
1 Common Tools 0 1 2 3
2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3
4 Dial Gauge Assy 0 1 2 3
5 V-Block 0 1 2 3
6 Inside Micro meter 0 1 2 3
7 Electric Cleaner 0 1 2 3
8 Electric tool set 0 1 2 3
9 Solder 0 1 2 3
10 Vernier Caliper 0 1 2 3
11 Ampere Meter 0 1 2 3

DIS ASSEMBLY
II
Melakukan prosedure Dis-Assembly
1 Heat Sink Assy 0 1 2 3
2 Bracket Rear ( Cover ) 0 1 2 3
3 Rotor Assy 0 1 2 3
4 Coil Assy 0 1 2 3
5 Stator Assy 0 1 2 3
6 Bearing 0 1 2 3
7 Pulley & Fan 0 1 2 3

S INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
K 1 Heat Sink Assy 0 1 2 3
I 2 Bracket Rear ( Cover ) 0 1 2 3
Rotor Assy
L 3
4 Coil Assy
0
0
1
1
2
2
3
3
L 5 Stator Assy 0 1 2 3
6 Bearing 0 1 2 3
7 Pulley & Fan 0 1 2 3

PARTS RECOMMENDATION
IV
Membuat dokumen-dokumen sebagai berikut ini :
1 APL OVH 0 1 2 3
2 Publication number of P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

ASSEMBLY
V
Melakukan prosedure Assembly :
1 Heat Sink Assy 0 1 2 3
2 Bracket Rear ( Cover ) 0 1 2 3
3 Rotor Assy 0 1 2 3
4 Coil Assy 0 1 2 3
5 Stator Assy 0 1 2 3
6 Bearing 0 1 2 3
7 Pulley & Fan 0 1 2 3
 TESTING
VI
Melakukan / mengerjakan pengetesan :
1 Tegangan Out Put Alternator 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly & Dis Assembly & Testing
Gunakan Reusable Part Guide, Maintenance Standart sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
T
2

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 MeCA SHEET
KOMATSU GD 825A-2
OVERHAUL
AIR COMPRESSOR
TINGKAT
SUBJECT
KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Cylinder head 0 1 2 3
2 piston 0 1 2 3
3 Piston ring 0 1 2 3
4 Piston pin 0 1 2 3
5 Cylinder 0 1 2 3
6 Connecting rod 0 1 2 3
7 Crank case 0 1 2 3
8 Crankshaft 0 1 2 3
9 Bearing cover 0 1 2 3

TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Cylinder OD x stroke 0 1 2 3
2 Compression ratio 0 1 2 3
3 Intake valve open type 0 1 2 3
4 Scratch 0 1 2 3
5 Roundness 0 1 2 3
6 Cylindricity 0 1 2 3

TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common tool 0 1 2 3
2 Bearing remover 0 1 2 3
3 Inside micrometer 0 1 2 3
4 Outside Micrometer 0 1 2 3

DIS ASSEMBLY
IV
Menjelaskan prosedure Dis-Assembly
1 Cylinder head 0 1 2 3
2 piston 0 1 2 3
3 Piston ring 0 1 2 3
4 Piston pin 0 1 2 3
K 5 Cylinder 0 1 2 3
N 6 Connecting rod 0 1 2 3
7 Crank case 0 1 2 3
O 8 Crankshaft 0 1 2 3
W
L
E
D
G
K
N
O
W 9 Bearing cover 0 1 2 3
L
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
E V
Menjelaskan prosedure inspection - measurement dan reusable parts:
D 1 Cylinder head 0 1 2 3
G 2 piston 0 1 2 3
3 Piston ring 0 1 2 3
E 4 Piston pin 0 1 2 3
5 Cylinder 0 1 2 3
6 Connecting rod 0 1 2 3
7 Crank case 0 1 2 3
8 Crankshaft 0 1 2 3
9 Bearing cover 0 1 2 3

PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Air compressor APL OVH 0 1 2 3
2 Publication number of P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

ASSEMBLY
VII
Menjelaskan prosedure Assembly :
1 Cylinder head 0 1 2 3
2 piston 0 1 2 3
3 Piston ring 0 1 2 3
4 Piston pin 0 1 2 3
5 Cylinder 0 1 2 3
6 Connecting rod 0 1 2 3
7 Crank case 0 1 2 3
8 Crankshaft 0 1 2 3
9 Bearing cover 0 1 2 3

TESTING
VIII
Menjelaskan / mengerjakan pengetesan :
1 0 1 2 3
2 0 1 2 3
3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Common tool 0 1 2 3
2 Bearing remover 0 1 2 3
3 Inside micrometer 0 1 2 3
4 Outside Micrometer 0 1 2 3
 DIS ASSEMBLY
II
Melakukan prosedure Dis-Assembly
1 Cylinder head 0 1 2 3
2 piston 0 1 2 3
3 Piston ring 0 1 2 3
4 Piston pin 0 1 2 3
5 Cylinder 0 1 2 3
6 Connecting rod 0 1 2 3
7 Crank case 0 1 2 3
8 Crankshaft 0 1 2 3
9 Bearing cover 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Cylinder head 0 1 2 3
2 piston 0 1 2 3
3 Piston ring 0 1 2 3
4 Piston pin 0 1 2 3
5 Cylinder 0 1 2 3
S 6 Connecting rod 0 1 2 3
7 Crank case 0 1 2 3
K 8 Crankshaft 0 1 2 3
I 9 Bearing cover 0 1 2 3
L
PARTS RECOMMENDATION
L IV
Membuat dokumen-dokumen sebagai berikut ini :
1 Air compressor APL OVH 0 1 2 3
2 Publication number of P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3

ASSEMBLY
V
Melakukan prosedure Assembly :
1 Cylinder head 0 1 2 3
2 piston 0 1 2 3
3 Piston ring 0 1 2 3
4 Piston pin 0 1 2 3
5 Cylinder 0 1 2 3
6 Connecting rod 0 1 2 3
7 Crank case 0 1 2 3
8 Crankshaft 0 1 2 3
9 Bearing cover 0 1 2 3

TESTING
VI
Melakukan / mengerjakan pengetesan :
1 0 1 2 3
2 0 1 2 3
 3 0 1 2 3
4 0 1 2 3
5 0 1 2 3
6 0 1 2 3
7 0 1 2 3
Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Assembly & Dis Assembly & Testing
Gunakan Reusable Part Guide, Maintenance Standart sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
T
2

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :