Structural and Optical Properties of Pure Sno2 and V2O5/Sno2 Nanocomposite Thin Films For Gas Sensing Application

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Structural and optical properties of pure SnO2 and V2O5/SnO2 nanocomposite


thin films for gas sensing application

Article  in  Journal of Materials Science Materials in Electronics · August 2020


DOI: 10.1007/s10854-020-04110-2

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Journal of Materials Science: Materials in Electronics
https://doi.org/10.1007/s10854-020-04110-2

Structural and optical properties of pure ­SnO2 and ­V2O5/SnO2


nanocomposite thin films for gas sensing application
V. Janakiraman1 · V. Tamilnayagam2 · R. S. Sundararajan1 · S. Suresh3   · C. S. Biju4

Received: 16 May 2020 / Accepted: 25 July 2020


© Springer Science+Business Media, LLC, part of Springer Nature 2020

Abstract
In this study, pure S­ nO2 and V
­ 2O5/SnO2 nanocomposite thin film N ­ H3 sensors with varying V
­ 2O5 contents were successfully
prepared by spray pyrolysis method. The prepared thin films were characterized by X-ray diffraction, Field emission scanning
electron microscopy, Energy dispersive X-ray spectroscopy, Fourier-transform infrared spectroscopy, stylus profilometry and
Ultra violet–Visible and transmittance spectroscopies. ­NH3 gas sensing property was also studied. XRD results suggested
that all the thin films exhibited a tetragonal rutile crystal structure, while the average crystallite size increases with ­V2O5
content. FESEM images of the thin films showed the presence of both nano and micro-sized grains in the range ~ 53–194 nm.
EDX spectra confirmed the inclusion of V ­ 2O5 into the S
­ nO2 matrix. The vibrational bands associated with the thin films
were verified from the FTIR spectra. Thickness measurements revealed that the thickness increases with V ­ 2O5 content.
Change in transparency and bandgap narrowing were also noticed from the transmittance and UV–Vis spectra. N ­ H3 gas
sensing measurements suggested that the transient resistance of V ­ 2O5/SnO2 thin film was lower than pure S ­ nO2. Further, in
the operating temperature 300 °C and 100 ppm NH3 gas, the sensor response of ­V2O5/ ­SnO2 thin film (99.13) is found to
be higher than pure S ­ nO2 thin film (92.34). Also, the response and recovery times of pure S­ nO2 thin film (30 and 44 s) are
lower than V ­ 2O5/SnO2 thin film (39 and 180 s). These results indicate that ­V2O5/SnO2 thin film could serve as a suitable
material for ­NH3 gas sensing application.

1 Introduction and consequently vomit and headache occurs. Therefore


an attractive method to sense the presence of ­NH3 in the
Ammonia ­(NH3) is considered as one of the key precursors atmosphere is much essential in the field of environmen-
to synthesize various materials in chemical industries [1]. tal measurement and control. Semiconductor-based sensors
It is a colourless gas which could stimulate eye and nose, have been extensively investigated to detect gas components
even at low level [2]. In particular, tin oxide (­ SnO2)-based
thin films are much appropriate for gas sensor development
* V. Janakiraman [3–5]. Various strategies such as doping with Eu [6], La
v.raman.in@gmail.com
[7], Ce [8], etc., have shown excellent response and recov-
* S. Suresh ery even at low parts per million (ppm) concentration. Over
sureshthanjai2003@gmail.com
the years, formation of composites with S ­ nO2 has gained
* C. S. Biju increased attention to develop high sensitive sensors. In this
zliffyplanet@gmail.com
view, composites such as ­WO3/SnO2 [9], Au@TiO2/SnO2
1
PG & Research Department of Physics, Government [10] and ­Sm2O3/SnO2 [11] have been prepared and shown
Arts College (Autonomous) (Affiliated to Bharathidasan enhanced response for various volatile gases. It has been
University), Kumbakonam, Tamil Nadu 612002, India demonstrated that efficient charge transfer in the composite
2
Department of Physics, A.P.A. College of Arts & Culture, is a key to ensure high response [12]. Indeed, N ­ H3 sensing
Palani, Dindigul, Tamil Nadu, India performance using ­SnO2-based composites is still limited.
3
Departments of Physics, Saveetha Engineering College Various ­SnO2-based nanocomposites have been explored as
(Autonomous), Thandalam, Chennai, Tamil Nadu 602105, a potential ­NH3 gas sensor due to their unique interface and
India
synergetic effects [13–15]. Materials such as multi-walled
4
Department of Physics, Malankara Catholic College, carbon nanotube (MWCNT), Pd/reduced graphene oxide
Mariagiri, Kaliakkavilai, Tamil Nadu 629153, India

13
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Journal of Materials Science: Materials in Electronics

(RGO) and S ­ nS2 have been effectively coupled with S


­ nO2 to dissolved in D.I water under constant stirring at room tem-
improve the sensing parameters (sensor response, response perature. The prepared solution was continuously sprayed on
time and recovery time) [13–15]. However, N ­ H3 gas sen- the glass substrate kept on a hot plate, which was maintained
sors fabricated using these materials showcased limited sen- at 400 °C in air. The distance between the substrate surface
sor response as well as slow response and recovery times. and spray nozzle was fixed at 20 cm and the spray rate was
Therefore a reliable and unique coupling material which maintained at 1.8 mL/min. To prepare V ­ 2O5/SnO2 nanocom-
promotes excellent ­NH3 gas sensor response is highly desir- posite thin films with varying weight ratios of V ­ 2O5 and
able. Bare ­V2O5 is regarded as a suitable sensor material ­SnO2, suitable quantities of V ­ 2O5 powders were dispersed
which presents significant improvement in sensor response into the above solution under constant stirring. Other experi-
by reducing the resistance of the material, upon exposure to mental conditions were kept quite similar to the preparation
­NH3 gas [16]. Coupling of V ­ 2O5 with S­ nO2 has also shown of SV0 thin film. The V­ 2O5/SnO2 nanocomposite thin films
tremendous sensor response towards various volatile gases were prepared in the weight ratios (­ V2O5:SnO2) 2:98, 4:96,
[17]. It is well known that ­SnO2-based nanocomposites can 6:94, 8:92 and 10:90 and labelled as SV1, SV2, SV3, SV4
be prepared in the form of powder as well as thin film. Com- and SV5, respectively.
pared to powder form, S ­ nO2-based thin films prepared by
micro-fabrication processes are more compatible for direct 2.2 Characterizations
sensor application [18]. So for ­V2O5/SnO2, nanocomposites
have been prepared by molecule-based CVD [19], gas phase Crystal structure analysis was carried out using a XRD
base [20] and solid phase sol–gel methods [21]. Further, (Rigaku III) with Cu K radiation in the range 10–80° and
­V2O5/SnO2 nanocomposite has displayed a red shift in pho- scan speed of 1° m ­ in−1. The surface morphology, size and
toconductance [19], very good cycling stability for lithium- presence of elements were examined by means of a FESEM
ion battery [20] and better gas response towards 50 ppm of (Hitachi S-4800 model) equipped with an EDX (TESCAN
benzene, toluene, ethylene and xylol (BTEX) gases at an SEM-VEGA III) spectroscope. The vibrational bands related
operating temperature of 210 °C [21]. To the best of our to the thin films were analysed with the assistance of a FTIR
knowledge, there have been no reports on the preparation (Bruker Model IFS 66V Spectrophotometer), which was
of ­V2O5/SnO2 nanocomposite thin film by spray pyrolysis recorded in the wavelength range 3000−400  cm−1. The
method and its ­NH3 gas sensing property. These affirma- thickness of the thin films was measured by contact method
tions motivated us to carry out the ­NH3 gas sensor study for with help of a stylus profilometer (Surftest SJ − 301). The
pure ­SnO2 and ­V2O5/SnO2 nanocomposite thin films. The transmittance and absorption spectra were acquired using
aim of this work was to prepare ­V2O5/SnO2 nanocompos- a UV–Vis spectrophotometer (VARIAN CARY 5E) in the
ite thin films with varying weight ratios of V ­ 2O5 content wavelength range 300–1100 nm.
by spray pyrolysis method. The deposited thin films were
characterized by X-ray diffraction (XRD), Field emission 2.3 Gas sensing measurements
scanning electron microscopy (FESEM), Energy disper-
sive X-ray (EDX) spectroscopy, Fourier-transform infrared Thin films of size (1 × 1 cm) were used to measure the
(FTIR) spectroscopy, stylus profilometry, Ultraviolet–Visi- change in transient resistance as a function of time, when
ble (UV–Vis) and transmittance spectroscopies, respectively. exposed to N­ H3 gas. Silver paste contacts were made at the
­NH3 gas sensing measurement was carried out to observe the ends of the thin film sensors and the terminals were con-
change in transient resistance as a function of time. nected to the probes of a source measure meter (Keithley
6517B). Constant concentration (100 ppm) of ­NH3 gas was
injected into the test chamber, while the relative humidity
2 Experimental techniques was kept at 60% in the chamber using a digital humidity
controller (Humitherm, India). A constant temperature of
2.1 Deposition of pure ­SnO2 and ­V2O5/SnO2 thin 300 °C was maintained to measure the change in transient
films resistance of the thin films. At this operating temperature
(300 °C), the rate of adsorption and desorption of ­NH3 gas
Vanadium(V) oxide (­ V2O5, 99.95%) and Tin(II) chloride increases and makes the sensor response to reach its maxi-
dihydrate ­( SnCl 2·2H 2O, 99.99%) were purchased from mum [22]. Response time is the time taken by the sensor to
Sigma Aldrich, Mumbai. Thin films were deposited on attain 90% of the total change in resistance in the presence
glass substrates by spray pyrolysis method. Prior to thin of ­NH3 gas, while the time taken by the sensor to recover
film preparation, the substrates were cleaned in an ultra- 90% of the baseline signal is called recovery time [22]. The
sonic bath with deionized (D.I) water and stored in a dried schematic illustrations of sensor platform and sensor setup
box. To prepare pure ­SnO2 thin film (SV0), ­SnCl2·2H2O was are presented in the Fig. 1a and b.

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Journal of Materials Science: Materials in Electronics

Fig. 1  Schematic illustrations of
a sensor platform and b sensor
setup

3 Results and discussion increases [26]. However, a decrease in crystallite size has


also been reported in ZnO/SnO 2 nanocomposite [27].
3.1 XRD analysis Indeed, the growth of average crystallite size with increase
in ­V2O5 content is related to the increase in film thickness,
Figure 2 shows the XRD patterns of the thin films SV0–SV5. as evident from the thickness measurement study.
All the thin films exhibit several diffraction peaks corre-
sponding to the planes (110), (101), (200), (211), (220), 3.2 FESEM and EDX analyses
(310) and (301). These diffraction peaks match well with the
tetragonal rutile phase of S
­ nO2 (JCPDS Card No. 01-0657) Figure 3a–f shows the FESEM images of pure S ­ nO2 and
[23]. The absence of ­V2O5 phase peaks indicate that rutile ­V2O5/SnO2 nanocomposite thin films. In the thin films
phase of ­SnO2 is unaffected due to the inclusion of ­V2O5 into SV0, SV1, SV2 and SV3 (Fig. 3a–d), it is observed that
the ­SnO2 matrix. However, an additional peak belonging to the grains are interwoven with each other and form tightly
the plane (110) is identified in the thin films from SV0 to bound surface and indicates a homogeneous distribution of
SV4, which is absent in SV5. This plane can be indexed to grains over the entire surface of the thin films. In sample
the SnO phase of tin oxide (JCPDS Card No. 06-0395) [24]. SV4 (Fig. 3e), disc-shaped grains are discernible, while in
The observed diffraction peaks are also sharp and strong, sample SV5 (Fig. 3f), rhombus-shaped grains are noticed.
which suggest the high crystal quality of the thin films. The Indeed, FESEM images of the thin films SV0, SV1, SV2
average crystallite size of the thin films could be calculated and SV3 have grain size in the range ~ 53 to 194 nm. This
using the Scherrer formula (Eq. 1) [25]. indicates that the thin films are composed of both nano and
micro-sized grains. When compared to the samples SV0,
k𝜆 SV1, SV2 and SV3, the micro-sized grains of the samples
D = (1)
𝛽 cos 𝜃 SV4 and SV5 are inhomogeneously distributed on the sur-
where k is a constant (0.9), λ is the wave length of X-ray face of the thin films. Also, the micro-sized grains of the
(0.154 nm), β is the full width at half maximum (FWHM) samples SV4 and SV5 are larger than the samples SV0, SV1,
of the diffraction peaks (radian) and θ is the Bragg’s angle SV2 and SV3. The growth of these grains is attributed to
(radian). The calculated average crystallite size of the the increase of film thickness, which is well supported from
thin films SV0–SV5 are 51 nm, 70 nm, 79.27 nm, 82 nm, the thickness measurement. Figure 4a–f displays the EDX
83 nm and 93.23 nm, respectively. This result indicates that, spectra of the thin films. Pure ­SnO2 thin film (Fig. 4a) dis-
increase of V­ 2O5 content can effectively increase the aver- plays strong binding energy signals near ~ 0.38 keV (Sn), ~
age crystallite size of the thin films. It has been reported 0.34 keV (Sn) and ~ 0.54 keV (O), which reveal the presence
that, upon increasing the content of the metal oxide-based of elements Sn and O. With the addition of ­V2O5 into ­SnO2
nanocomposite thin films, the average crystallite size also thin film (Fig. 4b–f), strong binding energy signals related to
vanadium are also identified near ~ 0.45 keV and 4.95 keV

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Journal of Materials Science: Materials in Electronics

Fig. 2  XRD patterns of the thin


films SV0–SV5

along with the signals of Sn and O. This result further sug- assigned to Sn–O–Sn stretching mode of surface bridg-
gests the effective inclusion of V
­ 2O5 into S
­ nO2 matrix and ing oxide. Also the multiple peaks centred in the domain
ascertains the formation of ­V2O5/SnO2 nanocomposite. 950–1000 cm −1 were previously assigned to character-
istic ­( V 3+=O, ­V 4+=O and ­V 5+=O) stretching modes of
3.3 FTIR Analysis vanadium [29]. It has been also interpreted that many
metal oxides with more than one oxygen atom bonded
The FTIR spectra of the thin films SV1–SV5 are shown to a single metal atom could also absorb in the domain
in Fig. 5. The stretching vibrations identified in the region 970–1020 cm −1 [30]. The other bonds appeared in the
400–800 cm−1 can be assigned to Sn–O vibrations of ­SnO2 range 1020–2500 cm−1 possibly could correspond to V=O
[28]. The peak located near ~ 635 cm −1 was previously bonds of the polyvanadate structure consisting of V–O–V

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Journal of Materials Science: Materials in Electronics

Fig. 3  FESEM images of the


thin films: a SV0, b SV1, c
SV2, d SV3, e SV4 and f SV5

bridges, V=O stretching and its first overtone, respectively where T is the transmittance and d is the film thickness. The
[31]. thickness of the thin films SV0–SV5 was measured by con-
tact method using a stylus profilometer and they are found
3.4 Optical properties to be 318, 323, 329, 335, 341 and 349 nm, respectively. Also
from the figure, it is observed that the transmittance edge
The transmittance spectra of the thin films SV0–SV5 are red shifted towards longer wavelength region with V ­ 2O 5
shown in Fig. 6a–f. It is clear from the transmittance spectra content and this shift is attributed to the increase in film
that the transparency is changed with the addition of ­V2O5 thickness. The optical absorption spectra of the thin films
into ­SnO2. The absorption coefficient (α) is estimated using characterized by UV–Vis spectrophotometer at room tem-
the relation (Eq. 2) [32]. perature are shown in Fig. 6a–f. From the UV–Vis absorp-
tion spectra, all the thin films exhibited a sharp absorption
ln (1∕T)
𝛼= (2) peak in the UV region (~ 301–350 nm), except SV3. The
d thin films SV0 and SV1 show steep absorption edge below
400 nm, while SV2, SV3 and SV4 display absorption edge

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Journal of Materials Science: Materials in Electronics

Fig. 4  EDX spectra of the thin films: a SV0, b SV1, c SV2, d SV3, e SV4 and f SV5

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Journal of Materials Science: Materials in Electronics

Fig. 5  FTIR spectra of the thin


films SV1–SV5

above 400 nm. Indeed, the absorption edges of SV0 and the absorption spectra is noticed. This clearly indicates the
SV1 are in the UV region due to the interband electronic bandgap narrowing feature. The red shift in absorption edge
transition [33]. Unlike other thin films, SV5 shows a wide and bandgap narrowing with an increase in ­V2O5 content
spread absorption edge in the visible region and the steep are ascribed to the increase in film thickness. It should be
edge feature is absent and this feature was previously attrib- noted that the thickness of the thin film can cause a change in
uted to the charge transmission between the binary metal band structure due to scattering losses, which in turn could
oxides through interfacial contact [34]. Except SV0, all influence the fundamental absorption edge and bandgap
other thin films exhibit additional broad absorption peaks [37]. The optical absorption is also extended in the visible
in the visible region (above 400 nm) and these absorption regime due to the light absorption characteristics of V­ 2O5. It
peaks can be related to the crystal field splitting electronic is well known that semiconductors can absorb UV–Visible
transition of vanadium ions in the nanocomposite thin films light below a threshold wavelength λg, the so-called funda-
[35]. Thus the occurrence of broad absorption peaks in the mental absorption edge [38]. The reported absorption edges
visible region clearly indicates the effective inclusion of of ­SnO2 and ­V2O5 thin films were at 365 nm (3.40 eV) [39]
­V2O5 in ­SnO2 matrix [36]. Furthermore, with an increase and 525 nm (2.36 eV) [40], respectively. Thus the increase
in ­V2O5 content in the V
­ 2O5/SnO2 thin film, a red shift in of ­V2O5 content in ­SnO2 could contribute for the extension

13
Journal of Materials Science: Materials in Electronics

Fig. 6  Transmittance and absorbance spectra of the thin films: a SV0, b SV1, c SV2, d SV3, e SV4 and f SV5

13
Journal of Materials Science: Materials in Electronics

of absorption towards visible region as well as the red shift 4NH3(g) + 3O2(ads) − → 2N2 + 6H2 O + 6e− (5)
in the absorption edge. This could be likely due to the shift
in the valance band maxima and conduction band minima Since the gas response is a surface phenomena wherein,
which assist to reduce the bandgap [41]. The optical energy the adsorbed oxygen at grain boundaries traps electrons from
gap of a semiconductor can be determined using the follow- grains of the thin film rather than the glass substrate [51].
ing Tauc’s relation (Eq. 3) [42]. Therefore the transfer of electrons is solely due to the grains
)n available on the surface of the glass substrate. Atmospheric
(3)
(
𝛼h𝜈 = k h𝜈 − Eg oxygen present on the surface of the semiconducting thin
film sensor adsorbs electrons from the conduction band,
where α is the absorption coefficient, K is a constant and
thereby creating ­O2(ads)− and an electron depletion layer on
Eg is the energy gap. For allowed direct transition n = 1/2
the surface of the thin film (Eq. 4). In this study, N ­ H3 gas
and for allowed indirect transition n = 2 [43, 44]. ­SnO2 is a
gets adsorbed and the conduction band accepts electrons
direct bandgap semiconductor (n = 1/2) [45] and thus direct
(Eq. 5) and hence reduces the transient resistance in the
bandgap of the prepared thin films are calculated. A plot of
nanocomposite thin film. In addition to this, the decrease
(αhυ)2 versus photon energy (hυ) provides the direct band-
in transient resistance of the ­NH3 adsorbed SV5 sensor
gap energy of the semiconductor. A tangent drawn to the plot
operated at 300 °C is accompanied by two competitive pro-
intercepts the X-axis and gives a good approximation of the
cesses [14, 50–53]. Firstly, the addition of V ­ 2O5 into ­SnO2
energy gap of this semiconductor. The bandgap of the thin
thin film forms weak bonded complex between vanadium
films obtained from Tauc’s plot is shown in Fig. 7a–f. From
atoms and adsorbed oxygen, leading to an easy dissociation
the figure, it is clear that the bandgap decreases with ­V2O5
of weak complex and formation of additional oxygen spe-
content in the ­V2O5/SnO2 nanocomposite thin films. This
cies. This process further activates the reaction between ­NH3
could be likely due to the higher carrier density in conduc-
and adsorbed oxygen species, thereby decreasing the resist-
tion and valance bands that leads to energy gap narrowing
ance of SV5 sensor. Secondly, SV0 thin film showed higher
as result of high carrier–carrier interaction [46]. The calcu-
resistance when compared to SV5 thin film and indicates
lated bandgaps of the thin films SV0–SV5 decrease in the
that the included ­V2O5 content into ­SnO2 could have formed
sequence SV0 = 3.57 eV > SV3 = 3.15 eV > SV1 = 3.12 eV 
new electrical pathways and promoted excellent transfer of
> SV2 = 2.96 eV > SV4 = 2.80 eV > SV5 = 2.39 eV. These
electrons [14]. Therefore, it is imperative to suggest that
results indicate that tuning the concentration of nanocom-
decrease of resistance in SV5 thin film has excellent N ­ H3
posite thin films may offer a promising route for bandgap
sensing property than SV0 thin film. Another possible rea-
engineering over a wide range of energies [47].
son for the decrease of resistance in SV5 thin film is due
to its narrow bandgap, increased average crystallite size
3.5 Gas sensor study
and film thickness, as suggested from the UV–Vis, XRD
and thickness measurements, respectively. Furthermore, to
The variation of sensor resistance as a function of time for
exploit the prepared material effectively for sensing applica-
SV0 and SV5 thin films is shown in Fig. 8a and b. From the
tion, sensor parameters (sensor response, response time and
figure, it is interesting to observe that the transient resistance
recovery time) have to be measured. The sensor response (S)
of SV5 is lower than SV0 in the recorded time. The modifica-
is calculated using the relation (Eq. 6) [22].
tion of the overall transient resistance of the composite SV5
could be likely due to the band bending caused by the reaction Ra
of the oxygen ions with the N ­ H3 gas [48]. In a chemiresistive
S=
Rg (6)
metal oxide-based sensor, the variation of the sensor signal
could be related to an ionosorption phenomenon and could be where Ra and Rg are the electrical resistances of the sensor
described by the transit of free charge carriers from the metal in air and ­NH3 gas, respectively. Since there is a fluctuation
oxide sensor layer to the adsorbed surface species (or vice in baseline parameters (resistance and time), sensor param-
versa) [48]. It is well known that ­NH3 gas sensing mechanism eters are measured for the sensor signal located between the
of semiconductor-based nanocomposite comprises gas adsorp- time window 400 and 650 s. Fluctuations in sensor signals
tion, charge transfer and gas desorption [14]. The schematic of SV5 thin film are also controlled significantly with the
illustration for gas sensing mechanism is shown in Fig. 9. The addition of ­V2O5 content to pure ­SnO2. The measured sen-
reactions responsible for the change in transient resistance sor response, response time and recovery times for SV0 thin
after the adsorption of ­NH3 gas is given below [49, 50]. film are 92.34, 30 and 44 s, while they are 99.13, 39 and
180 s for SV5 thin film. Although the response and recovery
O2(g) + e− → O2(ads) − (4) times of SV5 are higher than SV0, its higher sensor response
is highly desirable for N­ H3 sensing application. Also, the

13
Journal of Materials Science: Materials in Electronics

Fig. 7  Tauc’s plot diagram of the thin films: a SV0, b SV1, c SV2, d SV3, e SV4 and f SV5

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Journal of Materials Science: Materials in Electronics

Fig. 8  Transient resistance vs. time graphs of the thin films: a SV0 and b SV5

Fig. 9  Schematic illustration
representing the gas sensing
mechanism of the thin film SV5
exposed to air and ­NH3 gas

obtained sensor response of SV5 thin film (~ 99.13) is higher results further indicate that the prepared SV5 thin film is a
than materials such as ­SnO2/MWCNT (~ 28) and Pd/SnO2/ promising candidate for ­NH3 sensing application in the field
RGO (~ 19.6), while the response and recovery times (~ 39 of environmental measurement and control.
and 180 s ) are faster than ­SnO2/MNCNT (~ 593 and 854 s )
and Pd/SnO2/RGO (~ 50 min and ~ 50 min ) [13, 14]. These

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Journal of Materials Science: Materials in Electronics

4 Conclusion 18. J. Fang, Y. Zhu, D. Wu, C. Zhang, S. Xu, D. Xiong, P. Yang, L.


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