19/8/2017 C18 Generator Set N1D00001-UP(SEBP5558 - 15) - Documentation

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Product: GENERATOR SET
Model: C18 GENERATOR SET N1D00101
Configuration: C18 Generator Set N1D00001-UP

Operation and Maintenance Manual

C18 Generator Set
Media Number -SEBU7898-17 Publication Date -01/09/2011 Date Updated -21/07/2017

i06709382

Maintenance Interval Schedule - Prime

SMCS - 1000; 4450; 7500

Ensure that all safety information, warnings, and instructions are read and understood before any operation or
any maintenance procedures are performed. The user is responsible for the performance of all maintenance
including the following procedures: all adjustments , the use of proper lubricants, fluids, filters and the
installation of new components due to normal wear and aging . The performance of this product may be
diminished if proper maintenance intervals and procedures are not followed. Components may experience
accelerated wear if proper maintenance intervals and procedures are not followed.

Note: Use whichever of the following that occurs first in order to determine the maintenance intervals: fuel
consumption , service hours and calendar time . Before each consecutive interval is performed, all maintenance
from the previous intervals must be performed.

Products that operate in severe operating conditions may require more frequent maintenance. Refer to this
Operation and Maintenance Manual , "Severe Service Application" for more information.

When Required
Battery - Replace
Battery or Battery Cable - Disconnect
Coolant - Change
Coolant Extender (ELC) - Add
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Ether Starting Aid Cylinder - Replace
Fuel System - Prime
Generator - Dry
Generator Set - Test
Generator Set Alignment - Check
Rotating Rectifier - Inspect/Test

Daily

Coolant Level - Check

Engine Air Cleaner Service Indicator - Inspect
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19/8/2017 C18 Generator Set N1D00001-UP(SEBP5558 - 15) - Documentation

Engine Oil Level - Check

Fuel System Primary Filter/Water Separator - Drain
Generator Bearing Temperature - Test/Record
Generator Load - Check
Power Factor - Check
Walk-Around Inspection

Every 760,000 L (200,770 US gal) of Fuel

Overhaul (Top End)
Overhaul Considerations

Every Week

Automatic Start/Stop - Inspect

Electrical Connections - Check
Generator - Inspect
Generator Lead (Flat Braided Cable) - Check
Jacket Water Heater - Check
Space Heater - Test

Overhaul
Generator Bearing - Inspect/Replace

Initial 250 Service Hours

Engine Speed/Timing Sensor - Clean/Inspect

Engine Valve Lash - Check
Engine Valve Rotators - Inspect

Every 250 Service Hours

Aftercooler Core - Clean/Test

Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fan Drive Bearing - Lubricate
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Rotating Rectifier - Check

Every 500 Service Hours

Fuel System Primary Filter (Water Separator) Element - Replace

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19/8/2017 C18 Generator Set N1D00001-UP(SEBP5558 - 15) - Documentation

Every 2000 Service Hours or 6 Months

Generator Lead (Round Cable) - Check

Generator Set Vibration - Inspect
Generator Set Vibration - Test/Record
Generator Winding Insulation - Test

Every Year

Coolant Sample (Level 2) - Obtain

Every 3000 Service Hours or 3 Years

Alternator - Inspect
Coolant Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Speed/Timing Sensor - Clean/Inspect
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect

Every 4000 Service Hours or 1 Year

Generator Bearing - Lubricate

Copyright 1993 - 2017 Caterpillar Inc. Sat Aug 19 2017 08:10:44 GMT-0500 (Hora est. Pacífico, Sudamérica)
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