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MINISTRY OF ROAD TRANSPORT & HIGHWAYS

NATIONAL HIGHWAYS CIRCLE


CHENNAI
Widening the Existing Two lane carriageway from km 0/0 to km 56/0 of NH-234 (NH 75) (TN/AP Border
Katpadi section) (Design Chainage: Ch. 0+000 to Ch.55+858) to two lane with paved shoulders
including Strengthening of Existing Carriageway, Reconstruction/Construction/ Widening of
Cross Drainage Structures in the state of Tamil Nadu.

Cost Estimate
For
Providing Paved Shoulders in km 0/0 to km 56/0 of NH-234

M/s. CMEC - M/s. MEGASTAR (JV)


DECEMBER 2017
1. General

This chapter provides the Detailed Cost Estimate for construction/Upgrading of Existing
two lane to two lane with Paved Shoulder from Km 0/0 (TN/AP border) to Km 56/0
(Katpadi).

2. Methodology

The following procedure has been adopted for estimation:

 The data for working out rate analysis, is based on the latest standard data
book as approved and communicated by MoRTH using Tamil Nadu PWD
Revised SOR 2017- 2018 (21/10/2017) for structures and TN Highways
Department SOR 2017-2018 for road works with Bitumen rate as on
16/12/2017. For non SOR items local market rates are used.
 Also the rates for cement, reinforcement steel and structural steel as per
current SOR, Tamil Nadu schedule of rates 2017-2018 have been
incorporated.
 The cost of labour is considered based on the Tamil Nadu PWD Revised
schedule of rates 2017-2018 and TN Highways Department SOR for road
works.
 The quantities of earth work, pavement and other appurtenance works have
been worked out as per topo survey data, pavement design and typical cross
sections adopted respectively.
 Cost of structures like Major Bridge, Minor bridges and Culverts has been
worked out from GADs and designs.

3. Unit Rates

Rates of important items are given in Table 1.


Sl No Item Unit Rate in Rs.
1 Earth Work in excavation Cum 58.50
2 Embankment Fill (Using Cutting soil) Cum 124.41
3 GSB Cum 1369.09
4 WMM Cum 1789.23
5 DBM Cum 6734.66
6 BC Cum 7722.54
7 PCC M15 grade Cum 4841.40
8 PCC M 20 grade Cum 5716.45
9 RCC M 25 grade Cum 6276.44
10 RCC M 30 grade Cum 6303.43
11 RCC M 40 grade Cum 7196.71
12 HYSD Reinforcement Steel MT 57860.26
CMEC Megastar (JV) MoRTH
1
Providing Paved Sholder in Km 0/0 to 56/0 of NH-234 Including Vellore
and Gudiyatham Byepasses

GENERAL ABSTRACT
Amount (in
BILL NO. DESCRIPTION
Lakh.)
I CIVIL WORKS

1 Site Clearance and Dismantling 52.57

2 Earth Works 450.53

3 Sub-Base and Base Courses 2,579.91

4 Bituminous Courses 3,455.70

5 Structure Works

Culverts
5.1 & 5.2 Pipe Culvert 132.23

5.3 Single Cell Box Culvert 77.93

5.4 Slab Culvert 148.94

Bridge - Minor
5.5 & 5.6 Minor Bridge Slab Type 204.26

5.7 T - Beam Minor Bridge 243.12

6 Road Furniture 1,012.38

6a Toll Plaza (1 NOS ) 494.35


Drainage & Protective Works (Including
7 1,049.98
Retaining Wall)
Total Amount for Civil Works 9,901.90
Tree Plantation for 18400 nos. & EMP @ 1.0% x
99.02
civil cost
Total Amount 10,000.92

GST (12.00%) 1,200.11

Total Amount (Including GST)-(A) 11,201.03


Contingencies @ 2.8% x A 313.63

Total Project Cost (B) 11,514.66

CMEC - Megastar(JV) 2 MORTH


Providing Paved Sholder in Km 0/0 to 56/0 of NH-234 Including Vellore
and Gudiyatham Byepasses

Escalation Charges @ 5.0% x A 560.05

Agency Charges @ 3.0% x B 345.44

Quality Control Charges @ 0.25% x B 28.79

Road Safety @ 0.25% x B 28.79

Supervision Charges @ 3% x B 345.44

Maintenance @5.0% X A 560.05

TOTAL (I) 13,383.22


II NON CIVIL WORKS

Utility Shifting
Shitying of Lamp Posts, Electrical Junction Box,
453.85
Electrical Transformers etc.,
8 Shifting of Water and Drainge Pipe line 230.52

TOTAL (II) 684.37


Grand Total (I+II) 14,067.59
Say 140.68 Cr

Cost per km for Civil Works = 112.01/49.353 2.27 Cr


Cost per km for Project = 140.68/49.353 2.85 Cr

CMEC - Megastar(JV) 3 MORTH


Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Bill No.1 SITE CLEARANCE AND DISMANDLING


Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)
Clearing and grubbing of land including uprooting rank
vegetation, grass, bushes, shrubs, saplings and trees girth up to
300 mm, removal of stumps of trees cut earlier and disposal of
1.01 67097.000 unserviceable materials and stacking of serviceable material to Sqm 4.43 297239.71
be used or auctioned, up to a lead of 1000 metres including
removal and disposal of top organic soil not exceeding 150
mm in thickness. as per MoRTH Specifications Clause 201
Dismantling including disposal of unserviceable material and
1.02 stacking the serviceable material complete as per Technical
Specifications Clause 202
a 16913.800 Dismantling of Existing BT (Average 100mm Thick) Cum 283.95 4802673.51
Scarifying the exisitng bituminous road surface to a depth
b 39187.900 of 50 mm and disposal of scarified material within all lifts and Sqm 4.00 156751.60
leads upto 1000 metres (Existing BT)
Sub Total = 5256665.00

CMEC - Megastar (JV) 4


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Bill No.2 EARTH WORKS
Earth work in excavation for roadway in all types of strata
other than rock requiring blasting including dressing section
2.01 185346.837 to the required grade, camber and side slopes, conveying Cum 181.47 33634890.45
and/or disposing off the excavated material with mechanical as
per MoRTH Specification. Clause.301
Excavation for roadway in hard rock [requiring blasting] by
drilling, blasting and breaking, trimming of bottom and side
2.01A 613.600 slopes in accordance with requirements of lines, grades and Cum 518.03 3,17,863.21
cross sections, loading and disposal of cut earth with all leads
upto 1000 metres:
Construction of embankment with approved material
deposited at site from roadway cutting and excavation from
2.02 89225.500 drain and foundation of other structures graded and compacted Cum 124.41 11100544.46
to meet requirement of Table 300-2 of MORT & specification.
305

Sub Total = 450,53,299.00

CMEC - Megastar (JV) 5


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Bill No.3 SUB-BASE AND BASE COURSES
Providing and laying Granular Sub-Base (GSB) layer of
335 m.m. compacted thickness on the prepared Sub-Grade
with approved coarse Graded material of minimum CBR
Value 30 grading confirming to Table 400-1/400-2 Grading
III of MORTH-Revision-V, including screening, spreading in
uniform ;layer with motor; grader, watering and premixing at
;optimum moisture content, compacting with power and
vibratory roller of 80 to 100 KN static weight to not less than
98% of the maximum laboratory dry density as per
3.01 105795.500 Cum 1,369.09 144843561.10
IS:2720 (Part 8) and fine dressing to required grade and cross
slope as shown on the drawing or as directed by the Engineer
including obtaining and transporting all materials from
approved Quarry Site to Work site with all lifts and lead by
Mechanical Transport head load or any other mode of
transportation including labour, tools, equipment, safety
measures testing and incidentals necessary to complete the
work as per MORTH specification clause 401 and as; directed
by Engineer.

Providing, laying, spreading and compacting graded stone


aggregates to Wet Mix Macadam specification including pre
mixing the material with water at OMC in mechanical mix
plant carriage of mixed material by tipper to site, laying in
3.02 63237.800 Cum 1,789.23 113146968.89
uniform layer with paver in sub base/base course on well
prepared surface and compacting with vibratory roller to
achieve the desired density as per specification
No.406.(WMM 250mm Thick)
Sub Total = 2579,90,530.00

CMEC - Megastar (JV) 6


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Bill No.4 BITUMINOUS COURSES


Providing and applying primer coat with bitumen emulsion
on prepared surface of granular Base including clearing of road
4.01 302602.500 Sqm. 37.11 11229578.78
surface and spraying primer at the rate of 0.70 kg/sqm using
mechanical means as per MoRTH Specification. Cl.502
Providing and applying tack coat with bitumen emulsion
using emulsion pressure distributor at the rate of 0.25 /0.20 kg
4.02
per sqm on the prepared bituminous /granular surface cleaned
with mechanical broom.
i 302602.500 Over WMM surface @ 2.5 kg/10sqm Sqm. 9.59 2901957.98
ii 552536.700 Over Existing Road surface @ 2.5kg/10sqm Sqm. 9.59 5298826.95
Providing and laying dense graded bituminous macadam
with 100-120 TPH batch type HMP producing an average
output of 75 tonnes per hour using crushed aggregates of
specified grading, premixed with bituminous binder @ 4.0 to
4.5 per cent by weight of total mix and filler, transporting the
4.03 27929.900 hot mix to work site, laying with a hydrostatic paver finisher Cum 6,734.66 1880,98,380.33
with sensor control to the required grade, level and alignment,
rolling with smooth wheeled, vibratory and tandem rollers to
achieve the desired compaction as per MoRTH specification
clause No. 505 complete in all respects. (for 50mm & 100mm
Thick)

CMEC - Megastar (JV) 7


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and laying bituminous concrete with 100-120
TPH batch type hot mix plant producing an average output of
75 tonnes per hour using crushed aggregates of specified
grading, premixed with bituminous binder @ 5.4 to 5.6 per
cent of mix and filler, transporting the hot mix to work site,
4.04 17875.100 Cum 7,722.54 1380,41,174.75
laying with a hydrostatic paver finisher with sensor control to
the required grade, level and alignment, rolling with smooth
wheeled, vibratory and tandem rollers to achieve the desired
compaction as per MORTH specification clause No. 506
complete in all respects. (for 40mm Thick)
Sub Total = 3455,69,919.00

5.1 Cost Estimate for Pipe Culverts


Earthwork excavation in all classes of soil, soft disintegrated
rock and hard rock not requiring blasting and depositing on
bank with all leads and lifts including cost of all labour,
equipments and all incidental charges such as baling our water,
providing and maintaining necessary cofferdams, sheeting,
5.1.1 713.300 shoring bracing and their subsequent removal, removal of all Cum 58.50 41728.05
logs, stumps, grubs and other deleterious matter and
obstructions, trimming bottom of excavation backfilling, and
clearing the site and disposal of all surplus materials, dressing
the bed upto required level etc., complete as per relevant
standard specification MORT&H clause 301&304.

CMEC - Megastar (JV) 8


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Plain Cement Concrete M15 Nominal/Design mix, using
40mm ISS HBG metal including cost and conveyance of all
Materials to site and cement at site including form work , using
soft water, labour charges for mixing, transporting and placing
5.1.2 306.700 in position, compacting, finishing and curing, working at Cum 4841.40 1484857.38
depths, hire charges for tools and plants and incidental charges,
etc., complete, as per standard specifications for Levelling
course below Pilecap complete as per relevant MORT&H
specifications 1000&2100.

Vibrated Plain Cement Concrete M20 (Design mix), using


20MM ISS graded HBG graded metal including cost of
cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.1.3 200.500 Cum 5404.64 1083630.32
position, vibrating and compacting, finishing and curing
concrete,hire charges for tools and plants including all other
incidental charges etc., complete, as per MORT&H
specifications. for Head Wall . (upto sill level)

Vibrated Plain Cement Concrete M20 (Design mix), using


20MM ISS graded HBG graded metal including cost of
cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.1.4 394.300 position, vibrating and compacting, finishing and curing 5716.45 2253996.24
concrete,hire charges for tools and plants including all other
incidental charges etc., complete, as per MORT&H
specifications. for Head Wall and Parapet Wall. (Above sill
level)

CMEC - Megastar (JV) 9


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Laying Reinforcement Cement Concrete Hume Pipe NP
4/Prestresed Concrete Pipe for culverts on first Class bending
of granular meterial in double row including fixing collar with
5.1.5
cement mortar 1:2 but excluding excavation, Protection
Works, backfilling, cocrete and masonry works in head walls
and parapets.
10.000 Hume Pipe (0.9m Dia) Rmt 2750.00 27500.00
257.500 Hume Pipe (1.2m Dia) Rmt 2750.00 708125.00
95.000 For Fixing of RCC NP4 Hume pipes (Single Row) Rmt 184.80 17556.00
172.500 For Fixing of RCC NP4 Hume pipes (Double Row) Rmt 369.59 63754.28

Providing and laying boulders apron on river bed for


protection against scourwith stone boulders weighing not less
5.1.6 193.000 Cum 1531.59 295596.87
than 40 kg each complete as per drawing and Technical
Specifications - (Flexible apron)

PAINTING
Painting Two coats with ready mixed plastic emulsion
paint of first class quality in black and white colour (Zebra
crossing) over a priming coat including thourough scrapping ,
5.1.7 389.400 cleaning removal of dirt and including necessary plaster paris Sqm 74.72 29095.97
wherever required etc complete with standard specifications,
for Crash barrier and medians etc., complete( for ordinary
plastered area)

5.1.8 Dismandling Work


270.467 PCC Head Wall and parapet wall Cum 453.57 122675.49
111.900 Pipe Culvert (600 mm to 900 mm dia pipes) Rmt 285.09 31901.57
5.715 Cut Stone R.R masonery Cum 553.98 3166.00
Sub Total = 6163584.00

CMEC - Megastar (JV) 10


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

5.2. Cost Estimate for Extra Pipe Culvert


Earthwork excavation in all classes of soil, soft disintegrated
rock and hard rock not requiring blasting and depositing on
bank with all leads and lifts including cost of all labour,
equipments and all incidental charges such as baling our water,
providing and maintaining necessary cofferdams, sheeting,
5.2.1 795.600 shoring bracing and their subsequent removal, removal of all Cum 58.50 46542.60
logs, stumps, grubs and other deleterious matter and
obstructions, trimming bottom of excavation backfilling, and
clearing the site and disposal of all surplus materials, dressing
the bed upto required level etc., complete as per relevant
standard specification MORT&H clause 301&304.

Plain Cement Concrete M15 Nominal/Design mix, using


40mm ISS HBG metal including cost and conveyance of all
Materials to site and cement at site including form work , using
soft water, labour charges for mixing, transporting and placing
5.1.2 211.800 in position, compacting, finishing and curing, working at Cum 4841.40 1025408.52
depths, hire charges for tools and plants and incidental charges,
etc., complete, as per standard specifications for Levelling
course below Pilecap complete as per relevant MORT&H
specifications 1000&2100.

CMEC - Megastar (JV) 11


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Vibrated Plain Cement Concrete M20 (Design mix), using
20MM ISS graded HBG graded metal including cost of
cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.1.3 303.000 Cum 5404.64 1637605.92
position, vibrating and compacting, finishing and curing
concrete,hire charges for tools and plants including all other
incidental charges etc., complete, as per MORT&H
specifications. for Head Wall . (upto sill level)

Vibrated Plain Cement Concrete M20 (Design mix), using


20MM ISS graded HBG graded metal including cost of
cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.1.4 529.400 position, vibrating and compacting, finishing and curing Cum 5716.45 3026288.63
concrete,hire charges for tools and plants including all other
incidental charges etc., complete, as per MORT&H
specifications. for Head Wall and Parapet Wall. (Above sill
level)

CMEC - Megastar (JV) 12


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Laying Reinforcement Cement Concrete Hume Pipe NP


4/Prestresed Concrete Pipe for culverts on first Class bending
of granular meterial in double row including fixing collar with
5.1.5
cement mortar 1:2 but excluding excavation, Protection
Works, backfilling, cocrete and masonry works in head walls
and parapets.
18.000 Hume Pipe (0.9m Dia) Rmt 2750.00 49500.00
178.000 Hume Pipe (1.0m Dia) Rmt 2750.00 489500.00
10.000 Hume Pipe (1.2m Dia) Rmt 2750.00 27500.00
46.000 For Fixing of RCC NP4 Hume pipes (Single Row) Rmt 184.80 8500.80
160.000 For Fixing of RCC NP4 Hume pipes (Double Row) Rmt 369.59 59134.40

Providing and laying boulders apron on river bed for


protection against scourwith stone boulders weighing not less
5.1.6 409.000 Cum 1531.59 626420.31
than 40 kg each complete as per drawing and Technical
Specifications - (Flexible apron)

PAINTING
Painting Two coats with ready mixed plastic emulsion
paint of first class quality in black and white colour (Zebra
crossing) over a priming coat including thourough scrapping ,
5.1.7 590.800 cleaning removal of dirt and including necessary plaster paris Sqm 74.72 44144.58
wherever required etc complete with standard specifications,
for Crash barrier and medians etc., complete( for ordinary
plastered area)

5.1.8 Dismandling Work


42.444 PCC Head Wall and Parapet Wall Cum 453.57 19251.22
Sub Total = 7059797.00

CMEC - Megastar (JV) 13


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


5.3. Cost Estimate For Single Cell Box Culvert
Foundation
Earthwork excavation in all classes of soil, soft disintegrated
rock and hard rock not requiring blasting and depositing on
bank with all leads and lifts including cost of all labour,
equipments and all incidental charges such as baling our water,
providing and maintaining necessary cofferdams, sheeting,
5.3.1 503.800 shoring bracing and their subsequent removal, removal of all Cum 58.50 29472.30
logs, stumps, grubs and other deleterious matter and
obstructions, trimming bottom of excavation backfilling, and
clearing the site and disposal of all surplus materials, dressing
the bed upto required level etc., complete as per relevant
standard specification MORT&H clause 301&304.

Plain Cement Concrete M15 Nominal/Design mix, using


40mm ISS HBG metal including cost and conveyance of all
Materials to site and cement at site including form work , using
soft water, labour charges for mixing, transporting and placing
5.3.2 54.600 in position, compacting, finishing and curing, working at Cum 4841.40 264340.44
depths, hire charges for tools and plants and incidental charges,
etc., complete, as per standard specifications complete as per
relevant MORT&H specifications 1000&2100. for Levelling
course below Box Base slab

CMEC - Megastar (JV) 14


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Vibrated Reinforced cement concrete M30 using 20MM
ISS HBGS graded metal stone including form work and
centering using soft water cost and conveyance of all materials
to site including cost of cement at site form work and centering
5.3.3 106.900 using soft water labour charges for mixing, transporting, Cum 5930.95 634018.56
laying, vibrating curing, concrete working at heights, hire
charges for tools and plants including all other incidental
charges etc., complete as per MORT&H specifications
1000,1500,1600,1700&2300 for Box Base Slab

Sub Structure
Vibrated Reinforced Cement Concrete M30(Design mix),
using 20MM ISS graded HBG graded metal including cost
of cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.3.4 287.800 position, vibrating and compacting, finishing and curing Cum 6303.43 1814127.15
concrete, working at heights, hire charges for tools and plants
including all other incidental charges etc., complete, as per
MORT&H specifications 1000,1500,1600,1700&2200 for
Box Walls Return Wall

CMEC - Megastar (JV) 15


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Super Structure
Vibrated Reinforced Cement Concrete M30 (Design mix)
using 20MM ISS graded HBG metal including cost and
conveyance of all materials to site including cost of cement at
site, including formwork and centering, using soft water,
labour charges for mixing, transporting and placing in position,
5.3.5 76.000 vibrating and compacting, finishing and curing, concrete Cum 6303.43 479060.68
working at heights, hire charges for tools and plants including
all other incidental charges etc., complete as per MORT&H
specifications 1000,1500,1600,1700 &2300 for Box Top
Slab.

Vibrated Reinforced cement concrete M40 (Design mix)


using 20MM ISS graded HBGS metal stone including cost
and conveyance of all materials to site including cement at site
including cost of formwork using soft water, labour charges
for mixing, transporting and placing in position, vibrating and
5.3.6 39.100 Cum 7196.71 281391.36
compacting, laying in all heights and curing concrete, hire
charges for tools and plants including shoring, shutting etc.,
complete as per relevant specification, as per MORT&H
specifications 1000,1500,1600,1700 & 2300 for Crash
Barrier

CMEC - Megastar (JV) 16


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Supply and fabrication of Fe- 500 D/ steel required for all


RCC items of works involved In Flyover Super structure in
the schedule and cost of TOR steel conforming to IS:1786 at
site, including fabrication, labour charges for cleaning the rods,
straightening, cutting, bending, tying grills with GI wires
5.3.7 57.200 including overlapping to the required length wherever MT 57860.26 3309606.87
necessary and placing the reinforcement in position as
specified in the drawings, including cost of binding wire,
provision of spacer bars, cover blocks and all other incidental
charges etc., complete, as per standard specifications Fe-500
D.

C. Production Work
Providing and fixing of Galvanized iron drainage spouts
100mm dia, as per GOI drawing SD/205 with grating
arrangements at top as shown in the drawing and 100mm dia
5.3.8 16.000 drainage spout projecting at least 600mm beyond the bottom of Nos 376.09 6017.44
decks slab as shown in the drawing including cost and
conveyance of Galvanized iron pipes and flats and fixing them
in position etc., complete as per MORT&H specifications 2705

CMEC - Megastar (JV) 17


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Providing and laying filter media with granular


materials/stone crushed aggregates satisfying the requirements
laid down in clause 2504.2.2. of MoRT&H Specifications to
The thickness of filter is generally of the order of 200 mm to
300 mm. Where filter is provided in two layers, thickness of
5.3.9 256.200 Cum 779.46 199697.65
each layer shall be 150 mm. The smaller size towards the soil
and bigger size towards the wall and provided over the entire
surface behaind abutment, wing wall and return wall to the full
height compacted to a firm condition complete as per drawing
and Technical Specifications

Filling behind Return Wall as per Appendix 6 of IRC:78-


2014 & MORT&H specifications, 2200 with clean gritty free
draining gravel including cost and draining gravel having PHI
value more than 35 conveyance of gravel to worksite, laying,
5.3.10 684.700 Cum 263.94 180719.72
handling charges and filling in layers, tamping under optimum
moisture content to get the maximum density including
watering, with all leads for water and all other incidental
charges etc,complete.

CMEC - Megastar (JV) 18


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing weep holes in brick masonry/plain/reinforced
concrte abutment,wing wall/return wall with 100 mm dia A.C
5.3.11 510.000 Pipe extending through the full width of the structure with Nos 215.72 110017.20
slope of 1V: 20H towards drawing foce. Complete as per
Drawing and Technical Specifications.

Construction of Flexible apron 1 m thick comprising of loose


stone boulders weighing not less than 40 Kg beyond curtain
5.3.12 225.300 Cum 1531.59 345067.23
wall. as per drawing and Technical Specifications - for
Flexible apron

Providing and fixing A.C pipes of 100 mm dia of approved


make with all Bends ,Elbows, Tee's..etc including all specials
and adhesive for required lengths for drainage arrangement
5.3.13 137.000 Rmt 215.72 29553.64
from the superstructure, including cost and conveyance of all
materials to worksite, as per MORT&H specifications 2706
for Service Duct Pipe in Crash Barrier

CMEC - Megastar (JV) 19


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

5.3.14 PAINTING
Painting Two coats with ready mixed plastic emulsion
paint of first class quality in black and white colour (Zebra
crossing) over a priming coat including thourough scrapping ,
293.100 cleaning removal of dirt and including necessary plaster paris Sqm 74.72 21900.43
wherever required etc complete with standard specifications,
for Crash barrier and medians etc., complete( for ordinary
plastered area)

5.3.15 Dismandling Work


86.054 PCC Head Wall and Parapet Wall Cum 453.57 39031.31
37.500 Pipe Culvert (600 mm to 900 mm dia pipes) Rmt 285.09 10690.88
48.500 RCC Slab ( SOR SI.No.38) Cum 788.71 38252.44
Sub Total = 7792966.00

CMEC - Megastar (JV) 20


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


5.4. Cost Estimate For Slab Culvert (Reconstruction & Widenning)
A Foundation
Dismantling the existing Head Wall including all labour and
5.4.1 82.035 Cum 453.57 37208.61
other incidental charges etc., complete

Earthwork excavation in all classes of soil, soft disintegrated


rock and hard rock not requiring blasting and depositing on
bank with all leads and lifts including cost of all labour,
equipments and all incidental charges such as baling our water,
providing and maintaining necessary cofferdams, sheeting,
5.4.2 1241.500 shoring bracing and their subsequent removal, removal of all Cum 58.50 72627.75
logs, stumps, grubs and other deleterious matter and
obstructions, trimming bottom of excavation backfilling, and
clearing the site and disposal of all surplus materials, dressing
the bed upto required level etc., complete as per relevant
standard specification MORT&H clause 301&304.

Vibrated Plain Cement Concrete of grade M20 Nominal


mix 1:1.5:3 using 40mm ISS HBG metal including cost and
conveyance of all Materials to site and cement at site including
form work , using soft water, labour charges for mixing,
transporting and placing in position, compacting, finishing and
5.4.3 631.900 Cum 5404.64 3415192.02
curing, working at depths, Tools and Plants and incidental
charges such as maintening of protective bunds, cofferdams,
shoring, strutting etc., complete, as per relevant standard
specifications MORT&H specifications 1000&2100. (Below
Sill Level)

CMEC - Megastar (JV) 21


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Sub Structure
Vibrated Cement Concrete of grade M20 Nominal mix
1:1.5:3 using 40mm ISS HBG metal including cost and
conveyance of all Materials to site and cement at site including
form work , using soft water, labour charges for mixing,
transporting and placing in position, compacting, finishing and
5.4.4 661.400 Cum 5716.45 3780860.03
curing, working at depths, Tools and Plants and incidental
charges such as maintening of protective bunds, cofferdams,
shoring, strutting etc., complete, as per relevant standard
specifications MORT&H specifications 1000&2200. (above
Sill Level)

Vibrated Reinforced Cement Concrete M30 (Design mix),


using 20MM ISS graded HBG graded metal including cost
of cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.4.5 88.100 position, vibrating and compacting, finishing and curing Cum 6303.43 555332.18
concrete, working at heights, hire charges for tools and plants
including all other incidental charges etc., complete, as per
MORT&H specifications 1000,1500,1600,1700&2200. (for
Bedblock Over Abutments)

Providing and fixing Kraft Paper for full width of seating of


Deck slab and including cost and conveyance to worksite
5.4.6 113.400 Sqm 100.00 11340.00
labour foer fixing the same in correct position and all other
incidental charges etc. complete

CMEC - Megastar (JV) 22


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Super Structure
Vibrated Reinforced Cement Concrete M30(Design mix),
using 20MM ISS graded HBG graded metal including cost
of cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.4.7 150.000 position, vibrating and compacting, finishing and curing Cum 6303.43 945514.50
concrete, working at heights, hire charges for tools and plants
including all other incidental charges etc., complete, as per
MORT&H specifications 1000,1500,1600,1700 & 2300. (for
Deck Slab)

Vibrated Reinforced cement concrete M40 (Design mix)


using 20MM ISS graded HBGS metal stone including cost
and conveyance of all materials to site including cement at site
including cost of formwork using soft water, labour charges
for mixing, transporting and placing in position, vibrating and
5.4.8 63.500 Cum 7196.71 456991.09
compacting, laying in all heights and curing concrete, hire
charges for tools and plants including shoring, shutting etc.,
complete as per relevant specification, as per MORT&H
specifications 1000,1500,1600,1700 & 2300 for Crash
Barrier

CMEC - Megastar (JV) 23


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Supply and fabrication of Fe- 500 D/ steel required for all
RCC items of works involved In Flyover Super structure in
the schedule and cost of TOR steel conforming to IS:1786 at
site, including fabrication, labour charges for cleaning the rods,
straightening, cutting, bending, tying grills with GI wires
5.4.9 30.900 including overlapping to the required length wherever MT 57860.26 1787882.03
necessary and placing the reinforcement in position as
specified in the drawings, including cost of binding wire,
provision of spacer bars, cover blocks and all other incidental
charges etc., complete, as per standard specifications Fe-500
D.

Skin Reinforcement for PCC Abutment (Using MS Bar 8mm


5.4.10 6.180 MT 57145.03 353156.29
dia )

Production Work
Providing and laying filter media with granular
materials/stone crushed aggregates satisfying the requirements
laid down in clause 2504.2.2. of MoRT&H Specifications to
The thickness of filter is generally of the order of 200 mm to
300 mm. Where filter is provided in two layers, thickness of
5.4.11 197.900 Cum 779.46 154255.13
each layer shall be 150 mm. The smaller size towards the soil
and bigger size towards the wall and provided over the entire
surface behaind abutment, wing wall and return wall to the full
height compacted to a firm condition complete as per drawing
and Technical Specifications

CMEC - Megastar (JV) 24


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Providing and fixing 20 mm thick compressible fibre board in


expansion joint complete as per drawing and technical
5.4.12 107.600 Rmt 246.71 26546.00
specifications. as per MORT&H specifications 1000 (In deck
slab over abutment)

Providing and fixing12mm thick corrugated copper plate in


a 108.000 expansion joint complete as per drawing and technical Rmt 1124.27 121421.16
specifications

Providing and fixing 20 mm thick premoulded joint filler in


expansion joint for fixed ends of simple supported spans not
b 108.000 exceeding 10 m to cater for a horizontal movement upto 20 Rmt 297.83 32165.64
mm covered with sealent complete as per drawing and
technical specifications

Providing and filling joint sealing compound complete as per


c 108.000 Rmt 23.56 2544.48
drawing and technical specifications

CMEC - Megastar (JV) 25


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing weep holes in brick masonry/plain/reinforced
concrte abutment,wing wall/return wall with 100 mm dia A.C
5.4.13 338.000 Pipe extending through the full width of the structure with Nos 215.72 72913.36
slope of 1V: 20H towards drawing foce. Complete as per
Drawing and Technical Specifications.

Filling behind Abutment and Returnwall as per Appendix 6


of IRC:78-2014 & MORT&H specifications, 2200 with clean
gritty free draining gravel including cost and draining gravel
having PHI value more than 35 conveyance of gravel to
5.4.14 528.300 Cum 263.94 139439.50
worksite, laying, handling charges and filling in layers,
tamping under optimum moisture content to get the maximum
density including watering, with all leads for water and all
other incidental charges etc,complete.

Providing and fixing A.C pipes of 100 mm dia of approved


make with all Bends ,Elbows, Tee's..etc including all specials
and adhesive for required lengths for drainage arrangement
5.4.15 217.400 Rmt 215.72 46897.53
from the superstructure, including cost and conveyance of all
materials to worksite, as per MORT&H specifications 2706
for Service Duct Pipe in Crash Barrier

Construction of Flexible apron 1 m thick comprising of loose


stone boulders weighing not less than 40 Kg beyond curtain
5.4.16 546.100 Cum 1531.59 836401.30
wall. as per drawing and Technical Specifications - for
Flexible apron

CMEC - Megastar (JV) 26


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Providing and fixing of Galvanized iron drainage spouts


100mm dia, as per GOI drawing SD/205 with grating
arrangements at top as shown in the drawing and 100mm dia
5.4.17 12.000 drainage spout projecting at least 600mm beyond the bottom of Nos 376.09 4513.08
decks slab as shown in the drawing including cost and
conveyance of Galvanized iron pipes and flats and fixing them
in position etc., complete as per MORT&H specifications 2705

Painting Two coats with ready mixed plastic emulsion


paint of first class quality in black and white colour (Zebra
crossing) over a priming coat including thourough scrapping ,
5.4.18 457.700 cleaning removal of dirt and including necessary plaster paris Sqm 74.72 34199.34
wherever required etc complete with standard specifications,
for Crash barrier and medians etc., complete( for ordinary
plastered area)
Sub Total = 12887402.00

5.4. Cost Estimate For Slab Culvert (Extra Widenning)


A Foundation
Dismantling the existing Head Wall including all labour and
5.4.1 12.000 Cum 453.57 5442.84
other incidental charges etc., complete

CMEC - Megastar (JV) 27


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Earthwork excavation in all classes of soil, soft disintegrated
rock and hard rock not requiring blasting and depositing on
bank with all leads and lifts including cost of all labour,
equipments and all incidental charges such as baling our water,
providing and maintaining necessary cofferdams, sheeting,
5.4.2 176.300 shoring bracing and their subsequent removal, removal of all Cum 58.50 10313.55
logs, stumps, grubs and other deleterious matter and
obstructions, trimming bottom of excavation backfilling, and
clearing the site and disposal of all surplus materials, dressing
the bed upto required level etc., complete as per relevant
standard specification MORT&H clause 301&304.

Vibrated Plain Cement Concrete of grade M20 Nominal


mix 1:1.5:3 using 40mm ISS HBG metal including cost and
conveyance of all Materials to site and cement at site including
form work , using soft water, labour charges for mixing,
transporting and placing in position, compacting, finishing and
5.4.3 84.700 Cum 5404.64 457773.01
curing, working at depths, Tools and Plants and incidental
charges such as maintening of protective bunds, cofferdams,
shoring, strutting etc., complete, as per relevant standard
specifications MORT&H specifications 1000&2100. (Below
Sill Level)

Sub Structure

CMEC - Megastar (JV) 28


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Vibrated Cement Concrete of grade M20 Nominal mix
1:1.5:3 using 40mm ISS HBG metal including cost and
conveyance of all Materials to site and cement at site including
form work , using soft water, labour charges for mixing,
transporting and placing in position, compacting, finishing and
5.4.4 98.600 Cum 5716.45 563641.97
curing, working at depths, Tools and Plants and incidental
charges such as maintening of protective bunds, cofferdams,
shoring, strutting etc., complete, as per relevant standard
specifications MORT&H specifications 1000&2200. (above
Sill Levwl)

Vibrated Reinforced Cement Concrete M30 (Design mix),


using 20MM ISS graded HBG graded metal including cost
of cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.4.5 8.900 position, vibrating and compacting, finishing and curing Cum 6303.43 56100.53
concrete, working at heights, hire charges for tools and plants
including all other incidental charges etc., complete, as per
MORT&H specifications 1000,1500,1600,1700&2200. (for
Bedblock Over Abutments)

Providing and fixing Kraft Paper for full width of seating of


Deck slab and including cost and conveyance to worksite
5.4.6 10.400 Sqm 100.00 1040.00
labour foer fixing the same in correct position and all other
incidental charges etc. complete

Super Structure

CMEC - Megastar (JV) 29


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Vibrated Reinforced Cement Concrete M30(Design mix),
using 20MM ISS graded HBG graded metal including cost
of cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.4.7 12.200 position, vibrating and compacting, finishing and curing Cum 6303.43 76901.85
concrete, working at heights, hire charges for tools and plants
including all other incidental charges etc., complete, as per
MORT&H specifications 1000,1500,1600,1700 & 2300. (for
Deck Slab)

Vibrated Reinforced cement concrete M40 (Design mix)


using 20MM ISS graded HBGS metal stone including cost
and conveyance of all materials to site including cement at site
including cost of formwork using soft water, labour charges
for mixing, transporting and placing in position, vibrating and
5.4.8 15.800 Cum 7196.71 113708.02
compacting, laying in all heights and curing concrete, hire
charges for tools and plants including shoring, shutting etc.,
complete as per relevant specification, as per MORT&H
specifications 1000,1500,1600,1700 & 2300 for Crash
Barrier

CMEC - Megastar (JV) 30


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Supply and fabrication of Fe- 500 D/ steel required for all
RCC items of works involved In Flyover Super structure in
the schedule and cost of TOR steel conforming to IS:1786 at
site, including fabrication, labour charges for cleaning the rods,
straightening, cutting, bending, tying grills with GI wires
5.4.9 5.100 including overlapping to the required length wherever MT 57860.26 295087.33
necessary and placing the reinforcement in position as
specified in the drawings, including cost of binding wire,
provision of spacer bars, cover blocks and all other incidental
charges etc., complete, as per standard specifications Fe-500
D.

Skin Reinforcement for PCC Abutment (Using MS Bar 8mm


5.4.10 1.300 MT 57145.03 74288.54
dia )

Production Work
Providing and laying filter media with granular
materials/stone crushed aggregates satisfying the requirements
laid down in clause 2504.2.2. of MoRT&H Specifications to
The thickness of filter is generally of the order of 200 mm to
300 mm. Where filter is provided in two layers, thickness of
5.4.11 24.600 Cum 779.46 19174.72
each layer shall be 150 mm. The smaller size towards the soil
and bigger size towards the wall and provided over the entire
surface behaind abutment, wing wall and return wall to the full
height compacted to a firm condition complete as per drawing
and Technical Specifications

Providing and fixing 20 mm thick compressible fibre board in


expansion joint complete as per drawing and technical
5.4.12 10.200 Rmt 246.71 2516.44
specifications. as per MORT&H specifications 1000 (In deck
slab over abutment)
CMEC - Megastar (JV) 31
MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Providing and fixing12mm thick corrugated copper plate in


a 11.000 expansion joint complete as per drawing and technical Rmt 1124.27 12366.97
specifications

Providing and fixing 20 mm thick premoulded joint filler in


expansion joint for fixed ends of simple supported spans not
b 11.000 exceeding 10 m to cater for a horizontal movement upto 20 Rmt 297.83 3276.13
mm covered with sealent complete as per drawing and
technical specifications

Providing and filling joint sealing compound complete as per


c 11.000 Rmt 23.56 259.16
drawing and technical specifications

Providing weep holes in brick masonry/plain/reinforced


concrte abutment,wing wall/return wall with 100 mm dia A.C
5.4.13 36.000 Pipe extending through the full width of the structure with Nos 215.72 7765.92
slope of 1V: 20H towards drawing foce. Complete as per
Drawing and Technical Specifications.

Filling behind Abutment and Returnwall as per Appendix 6


of IRC:78-2014 & MORT&H specifications, 2200 with clean
gritty free draining gravel including cost and draining gravel
having PHI value more than 35 conveyance of gravel to
5.4.14 19.900 Cum 263.94 5252.41
worksite, laying, handling charges and filling in layers,
tamping under optimum moisture content to get the maximum
density including watering, with all leads for water and all
other incidental charges etc,complete.

CMEC - Megastar (JV) 32


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and fixing A.C pipes of 100 mm dia of approved
make with all Bends ,Elbows, Tee's..etc including all specials
and adhesive for required lengths for drainage arrangement
5.4.15 54.400 Rmt 215.72 11735.17
from the superstructure, including cost and conveyance of all
materials to worksite, as per MORT&H specifications 2706
for Service Duct Pipe in Crash Barrier

Construction of Flexible apron 1 m thick comprising of loose


stone boulders weighing not less than 40 Kg beyond curtain
5.4.16 183.200 Cum 1531.59 280587.29
wall. as per drawing and Technical Specifications - for
Flexible apron

Providing and fixing of Galvanized iron drainage spouts


100mm dia, as per GOI drawing SD/205 with grating
arrangements at top as shown in the drawing and 100mm dia
5.4.17 2.000 drainage spout projecting at least 600mm beyond the bottom of Nos 376.09 752.18
decks slab as shown in the drawing including cost and
conveyance of Galvanized iron pipes and flats and fixing them
in position etc., complete as per MORT&H specifications 2705

Painting Two coats with ready mixed plastic emulsion


paint of first class quality in black and white colour (Zebra
crossing) over a priming coat including thourough scrapping ,
5.4.18 115.300 cleaning removal of dirt and including necessary plaster paris Sqm 74.72 8615.22
wherever required etc complete with standard specifications,
for Crash barrier and medians etc., complete( for ordinary
plastered area)
Sub Total = 2006600.00

CMEC - Megastar (JV) 33


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


5.5. Cost Estimate For Slab Type Minor Bridges 1 - (CH - 9+143)
A Foundation
Earthwork excavation in all classes of soil, soft disintegrated
rock and hard rock not requiring blasting and depositing on
bank with all leads and lifts including cost of all labour,
equipments and all incidental charges such as baling our water,
providing and maintaining necessary cofferdams, sheeting,
5.5.1 1395.200 shoring bracing and their subsequent removal, removal of all Cum 58.50 81619.20
logs, stumps, grubs and other deleterious matter and
obstructions, trimming bottom of excavation backfilling, and
clearing the site and disposal of all surplus materials, dressing
the bed upto required level etc., complete as per relevant
standard specification MORT&H clause 301&304.

Plain Cement Concrete M15 Nominal/Design mix, using


40mm ISS HBG metal including cost and conveyance of all
Materials to site and cement at site including form work , using
soft water, labour charges for mixing, transporting and placing
5.5.2 145.600 in position, compacting, finishing and curing, working at Cum 4841.40 704907.84
depths, hire charges for tools and plants and incidental charges,
etc., complete, as per standard specifications complete as per
relevant MORT&H specifications 1000&2100. for Levelling
course

CMEC - Megastar (JV) 34


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Vibrated Cement Concrete M20 (Design mix), using


40MM ISS graded HBG graded metal including cost of
cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.5.3 127.700 Cum 5716.45 729990.67
position, vibrating and compacting, finishing and curing
concrete,hire charges for tools and plants including all other
incidental charges etc., complete, as per MORT&H
specifications. For Toe wall & Curtain wall

Vibrated Reinforced Cement Concrete M35 (Design mix),


using 20mm ISS HBG metal including cost and conveyance
of all Materials to site and cement at site including form work ,
using soft water, labour charges for mixing, transporting and
5.5.4 172.600 placing in position, compacting, finishing and curing, working Cum 6018.54 1038800.00
at depths, hire charges for tools and plants and incidental
charges, etc., complete, as per standard specifications (for
foundations) complete as per relevant MORT&H
specifications 1000&2100. for Foundation.

CMEC - Megastar (JV) 35


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Sub Structure
Vibrated Reinforced Cement Concrete M35 (Design mix),
using 20mm ISS HBG metal including cost and conveyance
of all Materials to site and cement at site including form work ,
using soft water, labour charges for mixing, transporting and
placing in position, compacting, finishing and curing, working
5.5.5 371.200 Cum 6567.80 2437967.36
at depths, hire charges for tools and plants and incidental
charges, etc., complete, as per standard specifications for
complete as per relevant MORT&H specifications
1000&2100.for Abutment Wall, Pier & Return Wall

Vibrated Reinforced Cement Concrete M35 (Design mix),


using 20mm ISS HBG metal including cost and conveyance
of all Materials to site and cement at site including form work ,
using soft water, labour charges for mixing, transporting and
5.5.6 10.400 placing in position, compacting, finishing and curing, working Cum 6567.80 68305.12
at depths, hire charges for tools and plants and incidental
charges, etc., complete, as per standard specifications for
complete as per relevant MORT&H specifications
1000&2100.for Dirt Wall

Vibrated Reinforced Cement Concrete M35 (Design mix),


using 20mm ISS HBG metal including cost and conveyance
of all Materials to site and cement at site including form work ,
using soft water, labour charges for mixing, transporting and
5.5.7 8.700 placing in position, compacting, finishing and curing, working Cum 6567.80 57139.86
at depths, hire charges for tools and plants and incidental
charges, etc., complete, as per standard specifications for
complete as per relevant MORT&H specifications
1000&2100.for Pedestel

CMEC - Megastar (JV) 36


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Providing and fixing Kraft Paper for full width of seating of


Deck slab and including cost and conveyance to worksite
5.5.8 44.900 Sqm 100.00 4490.00
labour foer fixing the same in correct position and all other
incidental charges etc. complete

Super Structure
Vibrated Reinforced Cement Concrete M30 (Design mix)
using 20MM ISS graded HBG metal including cost and
conveyance of all materials to site including cost of cement at
site, including formwork and centering, using soft water,
labour charges for mixing, transporting and placing in position,
5.5.9 228.800 Cum 7199.98 1647355.42
vibrating and compacting, finishing and curing, concrete
working at heights, hire charges for tools and plants including
all other incidental charges etc., complete as per MORT&H
specifications 1000,1500,1600,1700 &2300 for RCC Deck
Slab.

CMEC - Megastar (JV) 37


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Vibrated Reinforced cement concrete M40 (Design mix)


using 20MM ISS graded HBGS metal stone including cost
and conveyance of all materials to site including cement at site
including cost of formwork using soft water, labour charges
for mixing, transporting and placing in position, vibrating and
5.5.10 19.800 Cum 7196.71 142494.86
compacting, laying in all heights and curing concrete, hire
charges for tools and plants including shoring, shutting etc.,
complete as per relevant specification, as per MORT&H
specifications 1000,1500,1600,1700 & 2300 for Crash
Barrier

Vibrated Reinforced Cement Concrete of grade M30


(Design mix) using 20mm ISS graded metal including cost
and conveyance of all Materials to site excluding cost of steel
including cost cement at site and including cost of formwork,
labour charges for mixing, transporting, laying and curing
5.5.11 29.100 Cum 7199.98 209519.42
concrete, working at heights, soft water, hire charges for Tools
and Plants including all other incidental charges etc., complete
as per MORT&H specifications 1000,1500,1600,1700 &2300
for Approach Slab, Safety Kerb

CMEC - Megastar (JV) 38


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Supply and fabrication of Fe- 500 D/ steel required for all


RCC items of works involved In Flyover Super structure in
the schedule and cost of TOR steel conforming to IS:1786 at
site, including fabrication, labour charges for cleaning the rods,
straightening, cutting, bending, tying grills with GI wires
5.5.12 91.200 including overlapping to the required length wherever MT 59172.01 5396487.31
necessary and placing the reinforcement in position as
specified in the drawings, including cost of binding wire,
provision of spacer bars, cover blocks and all other incidental
charges etc., complete, as per standard specifications Fe-500
D.

Protection Work
Providing and fixing of Galvanized iron drainage spouts
100mm dia, as per GOI drawing SD/205 with grating
arrangements at top as shown in the drawing and 100mm dia
drainage spout projecting at least 600mm beyond the bottom of
5.5.13 9.000 Nos 376.09 3384.81
decks slab as shown in the drawing including cost and
conveyance of Galvanized iron pipes and flats and fixing them
in position etc., complete as per MORT&H specifications 2705

Providing and laying Cement Concrete wearing coat M-30


5.5.14 27.300 Cum 5823.92 158993.02
grade using concrete mixer and excluding reinforcement:

CMEC - Megastar (JV) 39


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

PRECAST Slab for Footpath Portion (on Deck Slab)-M30


5.5.15 5.250 Cum 7199.98 37799.90
Grade of Concrete

Providing and laying filter media with granular


materials/stone crushed aggregates satisfying the requirements
laid down in clause 2504.2.2. of MoRT&H Specifications to
The thickness of filter is generally of the order of 200 mm to
300 mm. Where filter is provided in two layers, thickness of
5.5.16 78.600 Cum 779.46 61265.56
each layer shall be 150 mm. The smaller size towards the soil
and bigger size towards the wall and provided over the entire
surface behaind abutment, wing wall and return wall to the full
height compacted to a firm condition complete as per drawing
and Technical Specifications

Providing and fixing 20 mm thick compressible fibre board in


expansion joint complete as per drawing and technical
5.6.17 25.800 Rmt 246.71 6365.118
specifications. as per MORT&H specifications 1000 (In deck
slab over abutment)

Providing and fixing12mm thick corrugated copper plate in


a 25.800 expansion joint complete as per drawing and technical Rmt 1124.27 29006.17
specifications

CMEC - Megastar (JV) 40


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and fixing 20 mm thick premoulded joint filler in
expansion joint for fixed ends of simple supported spans not
b 25.800 exceeding 10 m to cater for a horizontal movement upto 20 Rmt 297.83 7684.01
mm covered with sealent complete as per drawing and
technical specifications

Providing and filling joint sealing compound complete as per


c 25.800 Rmt 23.56 607.85
drawing and technical specifications

Filling behind Abutment and Returnwall as per Appendix 6


of IRC:78-2014 & MORT&H specifications, 2200 with clean
gritty free draining gravel including cost and draining gravel
having PHI value more than 35 conveyance of gravel to
5.5.18 1837.700 Cum 263.94 485042.54
worksite, laying, handling charges and filling in layers,
tamping under optimum moisture content to get the maximum
density including watering, with all leads for water and all
other incidental charges etc,complete.

Providing weep holes in brick masonry/plain/reinforced


concrte abutment,wing wall/return wall with 100 mm dia A.C
5.5.19 188.000 Pipe extending through the full width of the structure with Nos 215.72 40555.36
slope of 1V: 20H towards drawing foce. Complete as per
Drawing and Technical Specifications.

CMEC - Megastar (JV) 41


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and fixing A.C pipes of 100 mm dia of approved
make with all Bends ,Elbows, Tee's..etc including all specials
and adhesive for required lengths for drainage arrangement
5.5.20 277.000 from the superstructure, including cost and conveyance of all Rmt 215.72 59754.44
materials to worksite, as per MORT&H specifications 2706
for Service Duct Pipe in Crash Barrier

Providing and laying flooring laid over concrete


5.5.21 173.100 flooringcomplete as per drawing and technical specifications. - Cum 1473.57 255074.97
For Floor apron

Providing and laying boulders apron on river bed for


protection against scourwith stone boulders weighing not less
5.5.22 233.600 Cum 1531.59 357779.42
than 40 kg each complete as per drawing and Technical
Specifications - (Flexible apron)

Providing and laying pitching on slopes laid over prepaid filter


media including boulder apron laid dry in front of toe of
5.5.23 32.100 Cum 1473.57 47301.60
embankment complete as per drawing and Technical
Specifications -( Stone Pitching 300mm Thk)

Providing and laying pitching on slopes Gravel packing to


rough stone dry packing for revetments of toe of embankment
5.5.24 16.100 Cum 849.19 13671.96
complete as per drawing and Technical Specifications -( Stone
Pitching 150mm Thk)

CMEC - Megastar (JV) 42


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


5.5.25 PAINTING
Painting Two coats with ready mixed plastic emulsion
paint of first class quality in black and white colour (Zebra
crossing) over a priming coat including thourough scrapping ,
145.000 cleaning removal of dirt and including necessary plaster paris Sqm 74.72 10834.40
wherever required etc complete with standard specifications,
for Crash barrier and medians etc., complete( for ordinary
plastered area)

Dismantling
5.5.26 164.000 Existing Structure RCC Structure Cum 788.71 129348.44

DETAILED ESTIMATE OF DIVERSION ROAD


Construction of embankment formation using carted earth
from approved quarry with all lifts and leads and compacted
5.5.27 560.000 Cum 263.94 147806.40
upto the required for forming embankment as per Table 300.2
of MORTH Specification

Supply of RCC pipes 1200 mm dia NP 4 including cost and


5.5.28 37.500 Rmt 2750.00 103125.00
conveyance to work site MORTH No. 2900

Laying RCC pipe NP4 for culverts on first class bedding of


granular materialin single row including fixing collar with
5.5.29 37.500 cement mortar 1:2 but excluding excavation, protection works, Rmt 184.80 6930.00
backfilling, concrete and masonry works in head walls and
parapets. As per MORTH No.2900

CMEC - Megastar (JV) 43


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and Laying Granular Sub base as per table No 400-
1/400-2 and Grading III of MORTH Revision IV with and any
other Granular material or a combination those of for 150 mm
5.5.30 90.000 Cum 1369.09 123218.10
thick to give a CBR of 20 on prepared sub grade in accordance
with the requirements of the specifications For Aggregate Mix

Providing, laying, spreading and compacting graded stone


aggregates to Wet Mix Macadam specification including pre
mixing the material with water at OMC in mechanical mix
5.5.31 87.500 plant carriage of mixed material by tipper to site, laying in Cum 1789.23 156557.63
uniform layer with paver in sub base/base course on well
prepared surface and compacting with vibratory roller to
achieve the desired density as per specification No.406.

Providing and applying primer coat with bitumen emulsion on


prepared surface of granular base including clearing of road
5.5.32 350.000 Sqm 37.11 12988.50
surface and spraying primer at the rate of 0.60 Kg/sqm using
mechanical means MORTH No. 502

Providing and applying tack coat with bitumen emulsion (RS-


1) pressure distributor at the rateof 0.25 Kg/sqm on the
5.5.33 350.000 Sqm 9.59 3356.50
prepared bituminous / granular surface cleaned with
mechanical broom.

CMEC - Megastar (JV) 44


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing, laying and rolling open grade premix surfacing of
20 mm thickness composed of 13.2 mm to 5.5 mm graded
aggregates either using penetration graded bitumen or cut back
bitumen or emulsion to required line and grade ans level to
5.5.34 350.000 serve as wearing course on a previously prepared base, Sqm 113.35 39672.50
includiong mixing in a suitable plant, laying and rolling with a
smooth wheeled roller to acheieve the desired compaction as
per clause 511 of MORT & H specifications complete in all
respects.

Providing, laying Seal coat sealing the voids in a bituminous


surface laid to specified levels, grade and cross fall using type
A seal coat on a previously prepared base, includiong mixing
5.5.35 350.000 Sqm 49.30 17255.00
in a suitable plant, laying and rolling with a smooth wheeled
roller to acheieve the desired compaction as per clause 511 of
MORT & H specifications complete in all respects.
Sub Total = 14834457.00

CMEC - Megastar (JV) 45


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


5.6. Cost Estimate For Slab Type Minor Bridges 2 - (CH - 22+319)
A Foundation
Earthwork excavation in all classes of soil, soft disintegrated
rock and hard rock not requiring blasting and depositing on
bank with all leads and lifts including cost of all labour,
equipments and all incidental charges such as baling our water,
providing and maintaining necessary cofferdams, sheeting,
5.6.1 499.100 shoring bracing and their subsequent removal, removal of all Cum 58.50 29197.350
logs, stumps, grubs and other deleterious matter and
obstructions, trimming bottom of excavation backfilling, and
clearing the site and disposal of all surplus materials, dressing
the bed upto required level etc., complete as per relevant
standard specification MORT&H clause 301&304.

Plain Cement Concrete M15 Nominal/Design mix, using


40mm ISS HBG metal including cost and conveyance of all
Materials to site and cement at site including form work , using
soft water, labour charges for mixing, transporting and placing
5.6.2 75.100 in position, compacting, finishing and curing, working at Cum 4841.40 363589.140
depths, hire charges for tools and plants and incidental charges,
etc., complete, as per standard specifications complete as per
relevant MORT&H specifications 1000&2100. for Levelling
course below Sill Level

CMEC - Megastar (JV) 46


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Vibrated Cement Concrete M20 (Design mix), using
40MM ISS graded HBG graded metal including cost of
cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.6.3 231.900 Cum 5404.64 1253336.016
position, vibrating and compacting, finishing and curing
concrete,hire charges for tools and plants including all other
incidental charges etc., complete, as per MORT&H
specifications. For Abutment Open Foundation

Sub Structure
Vibrated Cement Concrete M20 (Design mix), using
40MM ISS graded HBG graded metal including cost of
cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.6.4 165.700 position, vibrating and compacting, finishing and curing Cum 5716.45 947215.765
concrete,hire charges for tools and plants including all other
incidental charges etc., complete, as per MORT&H
specifications 1000&2200. for Abutment Wall & Return
Wall

Vibrated Reinforced Cement Concrete M30(Design mix),


using 20MM ISS graded HBG graded metal including cost
of cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
position, vibrating and compacting, finishing and curing
5.6.5 17.500 Cum 6303.43 110310.025
concrete, working at heights, hire charges for tools and plants
including all other incidental charges etc., complete, as per
MORT&H specifications 1000,1500,1600,1700&2200 (for
Bedblock over Abutment)

CMEC - Megastar (JV) 47


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and fixing Kraft Paper for full width of seating of
Deck slab and including cost and conveyance to worksite
5.6.6 61.600 Sqm 100.00 6160.000
labour foer fixing the same in correct position and all other
incidental charges etc. complete

Super Structure
Vibrated Reinforced Cement Concrete M30 (Design mix)
using 20MM ISS graded HBG metal including cost and
conveyance of all materials to site including cost of cement at
site, including formwork and centering, using soft water,
labour charges for mixing, transporting and placing in position,
5.6.7 61.600 Cum 6911.98 425777.968
vibrating and compacting, finishing and curing, concrete
working at heights, hire charges for tools and plants including
all other incidental charges etc., complete as per MORT&H
specifications 1000,1500,1600,1700 &2300 for RCC Deck
Slab.

Vibrated Reinforced cement concrete M40 (Design mix)


using 20MM ISS graded HBGS metal stone including cost
and conveyance of all materials to site including cement at site
including cost of formwork using soft water, labour charges
for mixing, transporting and placing in position, vibrating and
5.6.8 8.400 Cum 7196.71 60452.364
compacting, laying in all heights and curing concrete, hire
charges for tools and plants including shoring, shutting etc.,
complete as per relevant specification, as per MORT&H
specifications 1000,1500,1600,1700 & 2300 for Crash
Barrier

CMEC - Megastar (JV) 48


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Vibrated Reinforced Cement Concrete of grade M30
(Design mix) using 20mm ISS graded metal including cost
and conveyance of all Materials to site excluding cost of steel
including cost cement at site and including cost of formwork,
5.6.9 37.800 labour charges for mixing, transporting, laying and curing Cum 6911.98 261272.844
concrete, working at heights, soft water, hire charges for Tools
and Plants including all other incidental charges etc., complete
as per MORT&H specifications 1000,1500,1600,1700 &2300
for Approach Slab, Kerb

Supply and fabrication of Fe- 500 D/ steel required for all


RCC items of works involved In Flyover Super structure in
the schedule and cost of TOR steel conforming to IS:1786 at
site, including fabrication, labour charges for cleaning the rods,
straightening, cutting, bending, tying grills with GI wires
5.6.10 12.800 including overlapping to the required length wherever MT 59172.01 757401.728
necessary and placing the reinforcement in position as
specified in the drawings, including cost of binding wire,
provision of spacer bars, cover blocks and all other incidental
charges etc., complete, as per standard specifications Fe-500
D.

Skin Reinforcement for PCC Abutment (Using MS Bar 8mm


5.6.11 2.370 MT 57145.03 135433.721
dia )

CMEC - Megastar (JV) 49


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Protection Work
Providing and fixing of Galvanized iron drainage spouts
100mm dia, as per GOI drawing SD/205 with grating
arrangements at top as shown in the drawing and 100mm dia
drainage spout projecting at least 600mm beyond the bottom of
5.6.12 2.000 Nos 376.09 752.180
decks slab as shown in the drawing including cost and
conveyance of Galvanized iron pipes and flats and fixing them
in position etc., complete as per MORT&H specifications 2705

Providing and laying Cement Concrete wearing coat M-30


5.6.13 12.100 Cum 5823.92 70469.432
grade using concrete mixer and excluding reinforcement:

Construction of precast RCC railing of M 30 grade,


aggregate size not exceeding 12mm, true to line and grad,
tolerance of vertical RCC post not to exceed 1 in 500, cenre to
5.6.14 14.700 centre spacing between vertical post not to exceed 2000 mm, Rmt 1243.59 18280.773
leaving adequate space between vertical post for expansion,
complete as per approved drawings and technical
specifications. (For Hand Rail)

PRECAST Slab for Footpath Portion (on Deck Slab)-M30


5.6.15 2.300 Cum 6911.98 15897.554
Grade of Concrete

CMEC - Megastar (JV) 50


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and laying filter media with granular
materials/stone crushed aggregates satisfying the requirements
laid down in clause 2504.2.2. of MoRT&H Specifications to
The thickness of filter is generally of the order of 200 mm to
300 mm. Where filter is provided in two layers, thickness of
5.6.16 30.800 Cum 779.46 24007.368
each layer shall be 150 mm. The smaller size towards the soil
and bigger size towards the wall and provided over the entire
surface behaind abutment, wing wall and return wall to the full
height compacted to a firm condition complete as per drawing
and Technical Specifications

CMEC - Megastar (JV) 51


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and fixing 20 mm thick compressible fibre board in
expansion joint complete as per drawing and technical
5.6.17 32.000 Rmt 246.71 7894.720
specifications. as per MORT&H specifications 1000 (In deck
slab over abutment)

Providing and fixing12mm thick corrugated copper plate in


a 32.000 expansion joint complete as per drawing and technical Rmt 1124.27 35976.64
specifications

Providing and fixing 20 mm thick premoulded joint filler in


expansion joint for fixed ends of simple supported spans not
b 32.000 exceeding 10 m to cater for a horizontal movement upto 20 Rmt 297.83 9530.56
mm covered with sealent complete as per drawing and
technical specifications

Providing and filling joint sealing compound complete as per


c 32.000 Rmt 23.56 753.92
drawing and technical specifications

Filling behind Abutment and Returnwall as per Appendix 6


of IRC:78-2014 & MORT&H specifications, 2200 with clean
gritty free draining gravel including cost and draining gravel
having PHI value more than 35 conveyance of gravel to
5.6.18 453.700 Cum 263.94 119749.578
worksite, laying, handling charges and filling in layers,
tamping under optimum moisture content to get the maximum
density including watering, with all leads for water and all
other incidental charges etc,complete.

CMEC - Megastar (JV) 52


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Providing weep holes in brick masonry/plain/reinforced


concrte abutment,wing wall/return wall with 100 mm dia A.C
5.6.19 74.000 Pipe extending through the full width of the structure with Nos 215.72 15963.280
slope of 1V: 20H towards drawing foce. Complete as per
Drawing and Technical Specifications.

Providing and laying flooring laid over concrete


5.6.20 47.600 flooringcomplete as per drawing and technical specifications. - Cum 1473.57 70141.932
For Floor apron

Construction of Flexible apron 1 m thick comprising of loose


stone boulders weighing not less than 40 Kg beyond curtain
5.6.21 99.000 Cum 1531.59 151627.410
wall. as per drawing and Technical Specifications - for
Flexible apron

Providing and fixing A.C pipes of 100 mm dia of approved


make with all Bends ,Elbows, Tee's..etc including all specials
and adhesive for required lengths for drainage arrangement
5.6.22 88.000 from the superstructure, including cost and conveyance of all Rmt 215.72 18983.360
materials to worksite, as per MORT&H specifications 2706
for Service Duct Pipe in Crash Barrier

Providing and laying pitching on slopes laid over prepaid filter


media including boulder apron laid dry in front of toe of
5.6.23 12.000 Cum 1473.57 17682.840
embankment complete as per drawing and Technical
Specifications -( Stone Pitching 300mm Thk)

CMEC - Megastar (JV) 53


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and laying pitching on slopes Gravel packing to
rough stone dry packing for revetments of toe of embankment
5.6.24 6.000 Cum 849.19 5095.140
complete as per drawing and Technical Specifications -( Stone
Pitching 150mm Thk)

5.6.25 PAINTING
Painting Two coats with ready mixed plastic emulsion
paint of first class quality in black and white colour (Zebra
crossing) over a priming coat including thourough scrapping ,
62.000 cleaning removal of dirt and including necessary plaster paris Sqm 74.72 4632.640
wherever required etc complete with standard specifications,
for Crash barrier and medians etc., complete( for ordinary
plastered area)

Dismantling
5.6.26 55.000 Existing Structure RCC Structure Cum 788.71 43379.050

DETAILED ESTIMATE OF DIVERSION ROAD


Construction of embankment formation using carted earth
from approved quarry with all lifts and leads and compacted
5.6.27 560.000 Cum 263.94 147806.400
upto the required for forming embankment as per Table 300.2
of MORTH Specification

Supply of RCC pipes 1200 mm dia NP 4 including cost and


5.6.28 37.500 Rmt 2750.00 103125.000
conveyance to work site MORTH No. 2900

CMEC - Megastar (JV) 54


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Laying RCC pipe NP4 for culverts on first class bedding of


granular materialin single row including fixing collar with
5.6.29 37.500 cement mortar 1:2 but excluding excavation, protection works, Rmt 184.80 6930.000
backfilling, concrete and masonry works in head walls and
parapets. As per MORTH No.2900

Providing and Laying Granular Sub base as per table No 400-


1/400-2 and Grading III of MORTH Revision IV with and any
other Granular material or a combination those of for 150 mm
5.6.30 90.000 Cum 1369.09 123218.100
thick to give a CBR of 20 on prepared sub grade in accordance
with the requirements of the specifications For Aggregate Mix

Providing, laying, spreading and compacting graded stone


aggregates to Wet Mix Macadam specification including pre
mixing the material with water at OMC in mechanical mix
5.6.31 87.500 plant carriage of mixed material by tipper to site, laying in Cum 1789.23 156557.625
uniform layer with paver in sub base/base course on well
prepared surface and compacting with vibratory roller to
achieve the desired density as per specification No.406.

Providing and applying primer coat with bitumen emulsion on


prepared surface of granular base including clearing of road
5.6.32 350.000 Sqm 37.11 12988.500
surface and spraying primer at the rate of 0.60 Kg/sqm using
mechanical means MORTH No. 502

CMEC - Megastar (JV) 55


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Providing and applying tack coat with bitumen emulsion (RS-


1) pressure distributor at the rateof 0.25 Kg/sqm on the
5.6.33 350.000 Sqm 9.59 3356.500
prepared bituminous / granular surface cleaned with
mechanical broom.

Providing, laying and rolling open grade premix surfacing of


20 mm thickness composed of 13.2 mm to 5.5 mm graded
aggregates either using penetration graded bitumen or cut back
bitumen or emulsion to required line and grade ans level to
5.6.34 350.000 serve as wearing course on a previously prepared base, Sqm 113.35 39672.500
includiong mixing in a suitable plant, laying and rolling with a
smooth wheeled roller to acheieve the desired compaction as
per clause 511 of MORT & H specifications complete in all
respects.
Providing, laying Seal coat sealing the voids in a bituminous
surface laid to specified levels, grade and cross fall using type
A seal coat on a previously prepared base, includiong mixing
5.6.35 350.000 Sqm 49.30 17255.000
in a suitable plant, laying and rolling with a smooth wheeled
roller to acheieve the desired compaction as per clause 511 of
MORT & H specifications complete in all respects.
Sub Total = 5591875.00

CMEC - Megastar (JV) 56


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

5.7. Cost Estimate For T - Beam Minor Bridges


A Foundation
Earthwork excavation in all classes of soil, soft disintegrated
rock and hard rock not requiring blasting and depositing on
bank with all leads and lifts including cost of all labour,
equipments and all incidental charges such as baling our water,
providing and maintaining necessary cofferdams, sheeting,
5.7.1 2290.100 shoring bracing and their subsequent removal, removal of all Cum 58.50 133970.85
logs, stumps, grubs and other deleterious matter and
obstructions, trimming bottom of excavation backfilling, and
clearing the site and disposal of all surplus materials, dressing
the bed upto required level etc., complete as per relevant
standard specification MORT&H clause 301&304.

Plain Cement Concrete M15 Nominal/Design mix, using


40mm ISS HBG metal including cost and conveyance of all
Materials to site and cement at site including form work , using
soft water, labour charges for mixing, transporting and placing
5.7.2 211.100 in position, compacting, finishing and curing, working at Cum 4841.40 1022019.54
depths, hire charges for tools and plants and incidental charges,
etc., complete, as per standard specifications complete as per
relevant MORT&H specifications 1000&2100. for Levelling
course

CMEC - Megastar (JV) 57


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Vibrated Plain Cement Concrete of grade M20 Nominal


mix 1:1.5:3 using 40mm ISS HBG metal including cost and
conveyance of all Materials to site and cement at site including
form work , using soft water, labour charges for mixing,
transporting and placing in position, compacting, finishing and
5.7.3 188.000 Cum 5716.45 1074692.60
curing, working at depths, Tools and Plants and incidental
charges such as maintening of protective bunds, cofferdams,
shoring, strutting etc., complete, as per relevant standard
specifications MORT&H specifications 1000&2100. For Toe
Wall

Vibrated Reinforced Cement Concrete M35 (Design mix),


using 20mm ISS HBG metal including cost and conveyance
of all Materials to site and cement at site including form work ,
using soft water, labour charges for mixing, transporting and
5.7.4 394.000 placing in position, compacting, finishing and curing, working Cum 6018.54 2371304.76
at depths, hire charges for tools and plants and incidental
charges, etc., complete, as per standard specifications (for
foundations) complete as per relevant MORT&H
specifications 1000&2100. for Foundation.

CMEC - Megastar (JV) 58


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Sub Structure
Vibrated Reinforced Cement Concrete M35 (Design mix),
using 20mm ISS HBG metal including cost and conveyance
of all Materials to site and cement at site including form work ,
using soft water, labour charges for mixing, transporting and
placing in position, compacting, finishing and curing, working
5.7.5 483.500 Cum 6567.80 3175531.30
at depths, hire charges for tools and plants and incidental
charges, etc., complete, as per standard specifications for
complete as per relevant MORT&H specifications
1000&2100.for Abutment Wall, Pier & Return Wall

5.7.6 2.800 Masking Wall (RCC M35 Grade) Cum 6567.80 18389.84

Vibrated Reinforced Cement Concrete M35 (Design mix),


using 20mm ISS HBG metal including cost and conveyance
of all Materials to site and cement at site including form work ,
using soft water, labour charges for mixing, transporting and
5.7.7 40.100 placing in position, compacting, finishing and curing, working Cum 6567.80 263368.78
at depths, hire charges for tools and plants and incidental
charges, etc., complete, as per standard specifications for
complete as per relevant MORT&H specifications
1000&2100.for Dirt Wall

CMEC - Megastar (JV) 59


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Vibrated Reinforced Cement Concrete M35 (Design mix),
using 20mm ISS HBG metal including cost and conveyance
of all Materials to site and cement at site including form work ,
using soft water, labour charges for mixing, transporting and
5.7.8 2.000 placing in position, compacting, finishing and curing, working Cum 6567.80 13135.60
at depths, hire charges for tools and plants and incidental
charges, etc., complete, as per standard specifications for
complete as per relevant MORT&H specifications
1000&2100.for Pedestel

Supplying and fixing in position true to line and level


Elastomeric bearing conforming to IRC: 83 (Part-II) section IX
and clause 2005 of MORT&H specifications complete
5.7.9 350208.000 Cu.Cm 1.11 388730.88
including all transportation,handling, labour and incidental
charges as per drawing and MORT&H Specifications.as per
MORT&H No: 2000 & 2200

Supply and fabrication of Fe- 500 D/ steel required for all


RCC items of works involved In Flyover Sub structure
(Abutment, Pier & Piercaps) in the schedule and cost of TOR
steel conforming to IS:1786 at site, including fabrication,
labour charges for cleaning the rods, straightening, cutting,
5.7.10 131.800 bending, tying grills with GI wires including overlapping to the MT 57860.26 7625982.27
required length wherever necessary and placing the
reinforcement in position as specified in the drawings,
including cost of binding wire, provision of spacer bars, cover
blocks and all other incidental charges etc., complete, as per
standard specifications Fe-500 D.

CMEC - Megastar (JV) 60


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Super Structure
Vibrated Reinforced Cement Concrete M35 (Design mix),
using 20mm ISS HBG metal including cost and conveyance
of all Materials to site and cement at site including form work ,
using soft water, labour charges for mixing, transporting and
5.7.11 44.200 placing in position, compacting, finishing and curing, working Cum 7517.22 332261.12
at depths, hire charges for tools and plants and incidental
charges, etc., complete, as per standard specifications for
complete as per relevant MORT&H specifications
1000&2100.for T-beam Girder

Vibrated Reinforced Cement Concrete M35 (Design mix),


using 20mm ISS HBG metal including cost and conveyance
of all Materials to site and cement at site including form work ,
using soft water, labour charges for mixing, transporting and
placing in position, compacting, finishing and curing, working
5.7.12 107.000 Cum 7517.22 804342.54
at depths, hire charges for tools and plants and incidental
charges, etc., complete, as per standard specifications for
complete as per relevant MORT&H specifications
1000&2100.for Deck slab, Diaphragm & Cross Girder

CMEC - Megastar (JV) 61


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Vibrated Reinforced cement concrete M40 (Design mix)
using 20MM ISS graded HBGS metal stone including cost
and conveyance of all materials to site including cement at site
including cost of formwork using soft water, labour charges
for mixing, transporting and placing in position, vibrating and
5.7.13 27.700 Cum 7196.71 199348.87
compacting, laying in all heights and curing concrete, hire
charges for tools and plants including shoring, shutting etc.,
complete as per relevant specification, as per MORT&H
specifications 1000,1500,1600,1700 & 2300 for Crash
Barrier

Vibrated Reinforced Cement Concrete M30(Design mix),


using 20MM ISS graded HBG graded metal including cost
of cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
5.7.14 71.500 position, vibrating and compacting, finishing and curing Cum 7196.71 514564.77
concrete, working at heights, hire charges for tools and plants
including all other incidental charges etc., complete, as per
MORT&H specifications 1000,1500,1600,1700&2200 for
Approch slab

Vibrated Reinforced Cement Concrete M35 (Design mix),


using 20mm ISS HBG metal including cost and conveyance
of all Materials to site and cement at site including form work ,
using soft water, labour charges for mixing, transporting and
5.7.15 20.300 placing in position, compacting, finishing and curing, working Cum 7517.22 152599.57
at depths, hire charges for tools and plants and incidental
charges, etc., complete, as per standard specifications for
complete as per relevant MORT&H specifications
1000&2100.for Hand Rail Kerb

CMEC - Megastar (JV) 62


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Construction of precast RCC railing of M 30 grade,
aggregate size not exceeding 12mm, true to line and grad,
tolerance of vertical RCC post not to exceed 1 in 500, cenre to
5.7.16 97.900 centre spacing between vertical post not to exceed 2000 mm, Rmt 1243.59 121747.46
leaving adequate space between vertical post for expansion,
complete as per approved drawings and technical
specifications. (For Hand Rail)

PRECAST Slab for Footpath Portion (on Deck Slab)-


5.7.17 7.500 Cum 7199.98 53999.85
M35Grade of Concrete

Supply and fabrication of Fe- 500 D/ steel required for all


RCC items of works involved In Flyover Sub structure
(Abutment, Pier & Piercaps) in the schedule and cost of TOR
steel conforming to IS:1786 at site, including fabrication,
labour charges for cleaning the rods, straightening, cutting,
5.7.18 33.600 bending, tying grills with GI wires including overlapping to the MT 59172.01 1988179.54
required length wherever necessary and placing the
reinforcement in position as specified in the drawings,
including cost of binding wire, provision of spacer bars, cover
blocks and all other incidental charges etc., complete, as per
standard specifications Fe-500 D.

C. Protection Work

CMEC - Megastar (JV) 63


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and fixing of Galvanized iron drainage spouts
100mm dia, as per GOI drawing SD/205 with grating
arrangements at top as shown in the drawing and 100mm dia
drainage spout projecting at least 600mm beyond the bottom of
5.7.19 5.000 Nos 391.76 1958.80
decks slab as shown in the drawing including cost and
conveyance of Galvanized iron pipes and flats and fixing them
in position etc., complete as per MORT&H specifications 2705

Providing and laying Cement Concrete wearing coat M-30


5.7.20 40.500 grade using concrete mixer and excluding reinforcement Cum 5823.92 235868.76
(75mm thk)

CMEC - Megastar (JV) 64


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Providing and laying of a strip seal expansion joint catering


to maximum horizontal movement upto 40 mm, complete as
per approved drawings and MORT&H specifications
5.7.21 64.000 2600,2607 &2608 to be installed by the manufacturer/supplier Rmt 9799.72 627182.08
or their authorised representative ensuring compliance to the
manufacturer's instructions for installation of Strip Seal
Expansion Joint.

Providing and fixing 20 mm thick compressible fibre board in


expansion joint complete as per drawing and technical
5.7.22a 64.000 Rmt 246.71 15789.44
specifications. as per MORT&H specifications 1000 (In deck
slab over abutment)

Providing and fixing 20 mm thick premoulded joint filler in


expansion joint for fixed ends of simple supported spans not
b 64.000 exceeding 10 m to cater for a horizontal movement upto 20 Rmt 297.83 19061.12
mm covered with sealent complete as per drawing and
technical specifications

Providing and filling joint sealing compound complete as per


c 64.000 Rmt 23.56 1507.84
drawing and technical specifications

CMEC - Megastar (JV) 65


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and laying filter media with granular
materials/stone crushed aggregates satisfying the requirements
laid down in clause 2504.2.2. of MoRT&H Specifications to
The thickness of filter is generally of the order of 200 mm to
300 mm. Where filter is provided in two layers, thickness of
5.7.23 163.200 Cum 779.46 127207.87
each layer shall be 150 mm. The smaller size towards the soil
and bigger size towards the wall and provided over the entire
surface behaind abutment, wing wall and return wall to the full
height compacted to a firm condition complete as per drawing
and Technical Specifications

Filling behind Abutment, Return Wall & Stone pitching as


per Appendix 6 of IRC:78-2014 & MORT&H specifications,
2200 with clean gritty free draining gravel including cost and
draining gravel having PHI value more than 35 conveyance of
5.7.24 2126.000 Cum 263.94 561136.44
gravel to worksite, laying, handling charges and filling in
layers, tamping under optimum moisture content to get the
maximum density including watering, with all leads for water
and all other incidental charges etc,complete.

Providing weep holes in brick masonry/plain/reinforced


concrte abutment,wing wall/return wall with 100 mm dia A.C
5.7.25 136.000 Pipe extending through the full width of the structure with Nos 215.72 29337.92
slope of 1V: 20H towards drawing foce. Complete as per
Drawing and Technical Specifications.

CMEC - Megastar (JV) 66


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and fixing A.C pipes of 100 mm dia of approved
make with all Bends ,Elbows, Tee's..etc including all specials
and adhesive for required lengths for drainage arrangement
5.7.26 293.600 from the superstructure, including cost and conveyance of all Rmt 215.72 63335.39
materials to worksite, as per MORT&H specifications 2706
for Service Duct Pipe in Crash Barrier & Safety Kerb

Providing and laying flooring laid over concrete


5.7.27 205.000 flooringcomplete as per drawing and technical specifications. - Cum 1473.57 302081.85
For Floor apron

Construction of Flexible apron 1 m thick comprising of loose


stone boulders weighing not less than 40 Kg beyond curtain
5.7.28 330.200 Cum 1531.59 505731.02
wall. as per drawing and Technical Specifications - for
Flexible apron

Providing and laying pitching on slopes laid over prepaid filter


media including boulder apron laid dry in front of toe of
5.7.29 82.500 Cum 1473.57 121569.53
embankment complete as per drawing and Technical
Specifications - ( Stone Pitching 300mm Thk)

Providing and laying pitching on slopes Gravel packing to


rough stone dry packing for revetments of toe of embankment
5.7.30 41.300 Cum 849.19 35071.55
complete as per drawing and Technical Specifications -( Stone
Pitching 150mm Thk)

CMEC - Megastar (JV) 67


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


5.7.31 PAINTING
Painting Two coats with ready mixed plastic emulsion
paint of first class quality in black and white colour (Zebra
crossing) over a priming coat including thourough scrapping ,
222.300 cleaning removal of dirt and including necessary plaster paris Sqm 74.72 16610.26
wherever required etc complete with standard specifications,
for Crash barrier and medians etc., complete( for ordinary
plastered area)

5.7.32 Dismantling
114.020 RCC Structure Cum 788.71 89928.71
30.000 Cut Stone Masondry Cum 553.98 16619.40

DETAILED ESTIMATE OF DIVERSION ROAD


Construction of embankment formation using carted earth
from approved quarry with all lifts and leads and compacted
5.7.33 1093.000 Cum 263.94 288486.42
upto the required for forming embankment as per Table 300.2
of MORTH Specification

Supply of RCC pipes 1200 mm dia NP 4 including cost and


5.7.34 100.000 Rmt 2750.00 275000.00
conveyance to work site MORTH No. 2900

Laying RCC pipe NP4 for culverts on first class bedding of


granular materialin single row including fixing collar with
5.7.35 100.000 cement mortar 1:2 but excluding excavation, protection works, Rmt 184.80 18480.00
backfilling, concrete and masonry works in head walls and
parapets. As per MORTH No.2900

CMEC - Megastar (JV) 68


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and Laying Granular Sub base as per table No 400-
1/400-2 and Grading III of MORTH Revision IV with and any
other Granular material or a combination those of for 150 mm
5.7.36 180.000 Cum 1369.09 246436.20
thick to give a CBR of 20 on prepared sub grade in accordance
with the requirements of the specifications For Aggregate Mix

Providing, laying, spreading and compacting graded stone


aggregates to Wet Mix Macadam specification including pre
mixing the material with water at OMC in mechanical mix
5.7.37 175.000 plant carriage of mixed material by tipper to site, laying in Cum 1789.23 313115.25
uniform layer with paver in sub base/base course on well
prepared surface and compacting with vibratory roller to
achieve the desired density as per specification No.406.

Providing and applying primer coat with bitumen emulsion on


prepared surface of granular base including clearing of road
5.7.38 700.000 Sqm 37.11 25977.00
surface and spraying primer at the rate of 0.70 Kg/sqm using
mechanical means MORTH No. 502

Providing and applying tack coat with bitumen emulsion (RS-


1) pressure distributor at the rateof 0.25 Kg/sqm on the
5.7.39 700.000 Sqm 9.59 6713.00
prepared bituminous / granular surface cleaned with
mechanical broom.

CMEC - Megastar (JV) 69


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

Providing, laying and rolling open grade premix surfacing of


20 mm thickness composed of 13.2 mm to 5.5 mm graded
aggregates either using penetration graded bitumen or cut back
bitumen or emulsion to required line and grade ans level to
5.7.40 700.000 serve as wearing course on a previously prepared base, Sqm 113.35 79345.00
includiong mixing in a suitable plant, laying and rolling with a
smooth wheeled roller to acheieve the desired compaction as
per clause 511 of MORT & H specifications complete in all
respects.

Providing, laying Seal coat sealing the voids in a bituminous


surface laid to specified levels, grade and cross fall using type
A seal coat on a previously prepared base, includiong mixing
5.7.41 700.000 Sqm 49.30 34510.00
in a suitable plant, laying and rolling with a smooth wheeled
roller to acheieve the desired compaction as per clause 511 of
MORT & H specifications complete in all respects.
Sub Total = 24312231.00

CMEC - Megastar (JV) 70


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Bill No.6 ROAD FURNITURE
Providing and Fixing of Retro - Reflectorised Cautionary, Mandatory and Informatory signs (with definition board)
made out of High Intensity Prismatic Grade Sheeting confirming to Type-IV standards of IRC-67 : 2012 and ASTM
D 4956 - 09, specification and fixed over 2mm thick Aluminum sheet fixed over a back supporting frame of 25mm x
25mm x 3mm Mild Steel angle and supported on a mild steel angle post 75 x 75 x 6 mm with a clear height of not
less than 2.10m from the ground level to the bottom of the sign board and 0.60 m below ground level. The sign poost
should be painted as per IRC 67-2012 and firmly fixed to the ground by means of properly designed foundation with
6.01
M15 grade cement concrete 45cm x 5cm x 60cm size including cost and conveyance of all materials, equipment,
Machinery and labour with all leads and lifts, loading charges necessary for satisfactory completion of the work as
dirceted by the engineer in charge. High intensity Retro - Reflector sheet shall consist of minimum coefficient of
Retro-reflection as per Table 6.6 of IRC 67-2012. The retro - reflective sheeting shall be covered under 7 year
warranty issued for field performance and a certified copy of thee years outdoor exposure report shall be obtained as
per IRC 67:23012. (as per MORT&H Specification No.801)
(a) 302.000 Cautionary Signs, Triangular (Size 900 mm side). Nos 5120.00 15,46,240.00
(b) 59.000 Mandatory Signs, Size. (Size 900 mm side). Nos 5120.00 3,02,080.00
(c) 68.000 Mandatory Signs, Size. (Size 600 mm side). Nos 3720.00 2,52,960.00
Informatory Signs
(d) 139.000 Rectangular Size. (600 X 450 mm ). Nos 4520.00 6,28,280.00
(e) 54.000 Rectangular Size. (600 X 800 mm ). For Bus Shelter Nos 6010.00 3,24,540.00
(f) 120.000 Rectangular Size. (1200 X 800 mm ). For Place Identification Nos 8740.00 10,48,800.00

CMEC - Megastar (JV) 71


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Pavement marking with hot applied reflectorised thermoplastic
paints. The thermoplastic material shall be homogeneously
composed of aggregate, pigment, resins and glass
reflectorizing beads. The thermoplastic compound shall be
screeded/extnided on to the pavement surface in a molten state
6.02 19591.437 Sqm. 805.00 157,71,106.87
by suitable machine capable of controlled preparation and
laying with surface application of glass beads at a specific rate.
The colour of the compound shall be white or yellow (IS
colour No, 356) as specified in the drawings or as directed by
the Engineer and MoRTH Specifications Clause 803
Construction of reinforced cement concrete/plain cement
concrete kerbs, kerb with channel, footpaths and separators,
6.03 traffic islands, chequered tiles and precast cement concrete
block paving and incidentals all complete with reinforcements
as per drawings
cast-in-situ kerbs in M-20 grade (I-shaped Kerb @ Trumpet &
a 40.000 Rmt 284.16 11,366.40
Traffic island)
Providing and painting black/white, black/yellow with road
marking quality paint on kerbs all complete as directed by the
6.04
Engineer and as per drawing and Technical Specifications
Clause 803.
19.000 ii) Kerbs @ Trumpet & Traffic island Sqm. 74.72 1,419.68

CMEC - Megastar (JV) 72


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and fixing reinforced cement concrete M-20 grade
distance marker stones including excavation, foundation
6.05
concrete excluding reiforcemment inscription etc. complete as
per drawing and MoRTH Specifications Clsause 805 & 807.
(a) 197.000 Hectometer stones Nos 527.42 1,03,901.74
(b) 40.000 KM. stones Nos 1892.04 75,681.60
(c) 5th Kilometre Stone Nos 3182.53
Providing and fixing retro-reflective road delineators complete
6.06 10.000
as per drawing and MoRTH Specifications Clause 806.
Road way delineators (@ Causeway,High embankments,
(a) 746.000 Nos 2020.00 15,06,920.00
curves)
(b) 176.000 Object Marker on Bridges/culverts Nos 2020.00 3,55,520.00
(c) 350.000 Single chervon Board Nos 2020.00 7,07,000.00
(d) 2.000 Cluster of Red Reflectors (Intersections) Nos 2020.00 4,040.00

CMEC - Megastar (JV) 73


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and fixing reflective road studs of 'category A'
Raised pavement markers made out of poly carbonate/ methyl
methecrylate / ABS moulded body and confirming to ASTM D
788 and reflective panels with micro prismatic lense capable of
providing total internal reflection of the light entering the lens
face with retro reflectance and chromaticity values conforming
to ASTM D4280. The reflective raised pavement markers shall
also confirm to the MORTH cicular no RW / NH. 33023/10/97
- DO.III dt 11.06.97 and The height, width and length shall not
be less than 15 mm, 90 mm and 100 mm adn with minimum
reflective area of 13 sq. cm on each side and the slope to the
base shall be 35 +/- 5 degree. each reflector shall have a CIL
6.07 15298.000 not less than values specified in table 2 of said MoRT&H Nos 379.00 57,97,942.00
circular. The strength of detachment of the integrated
cylindrical shanks, (of diameter not less than 19 +/- 2mm and
height not less than 30+/- 2 mm) from the body is to be a
minimum value of 500 Kgf. Fixing will be by drilling holes on
the road for the shanks to go inside, without nails and using
epoxy resin based adhesive as per manufacturer's
recommendation and complete as directed by the engineer. the
marker shall support a load of 13635 Kg tested in accordance
with ASTM D4280 and confirming to IRC 35 - 2015
guidelines and MORT&H specification 804 etc., complete

Over head Gantry Sign Board at Starting Km 0+000 (Lumsum)


6.08 1.000 LS 425000.00 4,25,000.00

6.09 1.000 Bus shelter of 55 Nos (Lumsum) LS 11287320.00 112,87,320.00

CMEC - Megastar (JV) 74


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and ericting single side Double Guard Metal Bem
Crash Barrier System 1.8m high, comprising of 3mm thick
wall 'W' beams, posts and spacer channels shall be made by
cold roll forming using HR conform to IS 5986 Fe 410/360
and dip galvanized having Zinc Mass of 550gms/sqm
minimum 95mm above road / ground level, fixing on ISMC
6.10 11223.000 series chanal vertical post 150X75X5 spaced 2m centre to Rmt 5360.00 601,55,280.00
centre 312mm X 83mm flange width X 3mm thick,4318 mm
long post directely embedded in the concrete (M15) pit size
350X350X800mm for a depth of 750mm below ground. All
fixing bolds and nuts hot dip galvanized conforming to IS :
1367 clause 4.60 all complete as per Technical Secifications
and as directed by the Engineer-in-charge.

New Jersy Median Barrier (RCC M35 grade Concrete) As per


6.11 150.000 Rmt 6035.00 9,05,250.00
Standard Drawing.

6.12 360.000 Rumble Strip Sqm 74.72 26,899.20

Sub Total = 1012,37,548.00

6a 1.00 Toll Plaza at Ch 36+480 to 36+825 LS 49435273.00 494,35,273.00


Sub Total = 494,35,273.00

Bill No. 7 DRAINAGE & PROTECTIVE WORKS


Construction of unlined surface drains of average cross
sectional area of 0.40 sqm in soil to specified lines, grades,
7.01 13217.000 levels and dimensions to the requirement of Clauses 301 & Cum 58.50 7,73,194.50
309, excavated material to be used in embankment within a
lead of 50 metres [average lead of 25 metres]

CMEC - Megastar (JV) 75


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Plain Cement Concrete M15 Nominal/Design mix, using
40mm ISS HBG metal including cost and conveyance of all
Materials to site and cement at site including form work , using
soft water, labour charges for mixing, transporting and placing
7.02 1259.000 in position, compacting, finishing and curing, working at Cum 4841.40 60,95,322.60
depths, hire charges for tools and plants and incidental charges,
etc., complete, as per standard specifications. complete as per
relevant MORT&H specifications 1000, 1500, 1700 &2100.
for Levelling course Below Drain

CMEC - Megastar (JV) 76


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Vibrated Plain Cement Concrete M25 (Design mix), using
40MM ISS graded HBG graded metal including cost of cement
at site, including formwork and centering, using soft water,
labour charges for mixing, transporting and placing in position,
7.03 3831.000 Cum 6276.44 240,45,041.64
vibrating and compacting, finishing and curing concrete,hire
charges for tools and plants including all other incidental
charges etc., complete, as per MORT&H specifications 1000,
1500, 1700 &2100. For Drain Base Slab & Strem

Vibrated Reinforced Cement Concrete of grade M25 (Design


mix) using 20mm ISS graded metal including cost and
conveyance of all Materials to site excluding cost of steel
including cost cement at site and including cost of formwork,
7.04 1691.800 labour charges for mixing, transporting, laying and curing Cum 6276.44 106,18,481.19
concrete, working at heights, soft water, hire charges for Tools
and Plants including all other incidental charges etc., complete
as per MORT&H specifications 1000, 1500,1700 &2100. for
Drain Top (Precast Slab)

Supply and fabrication of Fe- 500 D/ steel required for all


RCC items of works involved In Drain Slab in the schedule
and cost of TOR steel conforming to IS:1786 at site, including
fabrication, labour charges for cleaning the rods, straightening,
cutting, bending, tying grills with GI wires including
7.05 790.964 MT 57860.26 457,65,382.69
overlapping to the required length wherever necessary and
placing the reinforcement in position as specified in the
drawings, including cost of binding wire, provision of spacer
bars, cover blocks and all other incidental charges etc.,
complete, as per standard specifications Fe-500 D.

CMEC - Megastar (JV) 77


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)

7.06 1696.000 CI Grating @ Each Inspection Chamber Nos 189.00 3,20,544.00

Supplying and laying Wet Mix Vibro compacted M40 grade


heavy duty road Paver Interlocking Concrete Paving Blocks
(ICPB) with super embedded and skid texture design the
international standard with zig lag design for higher
7.07 10,070.00 interlocking capacity rate illusive of cost of material Sqm 1138.75 114,67,212.50
transportation to the site from the factory including all labour
charges for laying shifting compacting with power libratory
and all taxes etc., complete as per stdandard specification (as
per IRC:SP:63 - 2004).(for Paver Block)

Retaining Wall Improvement (Parapet Wall)


Stone masonry work in cement mortar 1:3 in foundation as per
7.08 216.000 Cum 4181.05 9,03,106.80
drawing and techincal specifications (R.R Masonry )

Plain Cement Concrete M15 Nominal/Design mix, using


40mm ISS HBG metal including cost and conveyance of all
Materials to site and cement at site including form work , using
soft water, labour charges for mixing, transporting and placing
in position, compacting, finishing and curing, working at
7.09 823.438 cum 4841.40 39,86,590.31
depths, hire charges for tools and plants and incidental charges,
etc., complete, as per standard specifications. complete as per
relevant MORT&H specifications 1000, 1500, 1700 &2100.
for levelling of Berm Portion (Additional Provision for water
drained purpose at 0+000 to 2+635 Hilly Portion)
Sub Total = 1039,74,877.00

CMEC - Megastar (JV) 78


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Retaining Wall of Minor Bridges @ km 3+548

Earthwork excavation in all classes of soil, soft disintegrated


rock and hard rock not requiring blasting and depositing on
bank with all leads and lifts including cost of all labour,
equipments and all incidental charges such as baling our water,
providing and maintaining necessary cofferdams, sheeting,
7.1.1 156.000 shoring bracing and their subsequent removal, removal of all Cum 58.50 9126.00
logs, stumps, grubs and other deleterious matter and
obstructions, trimming bottom of excavation backfilling, and
clearing the site and disposal of all surplus materials, dressing
the bed upto required level etc., complete as per relevant
standard specification MORT&H clause 301&304.

Plain Cement Concrete M15 Nominal/Design mix, using


20mm ISS HBG metal including cost and conveyance of all
Materials to site and cement at site including form work , using
soft water, labour charges for mixing, transporting and placing
7.1.2 11.000 in position, compacting, finishing and curing, working at Cum 4841.40 53255.40
depths, hire charges for tools and plants and incidental charges,
etc., complete, as per standard specifications for Levelling
course below Pilecap complete as per relevant MORT&H
specifications 1000&2100.

CMEC - Megastar (JV) 79


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Vibrated Reinforced Cement Concrete M30 (Design mix),
using 20MM ISS graded HBG graded metal including cost of
cement at site, including formwork and centering, using soft
water, labour charges for mixing, transporting and placing in
7.1.3 89.000 Cum 6303.43 561005.27
position, vibrating and compacting, finishing and curing
concrete,hire charges for tools and plants including all other
incidental charges etc., complete, as per MORT&H
specifications for Pavements.

Supply and fabrication of Fe- 500 D/ steel required for all


RCC items of works involved In Flyover Super structure in the
schedule and cost of TOR steel conforming to IS:1786 at site,
including fabrication, labour charges for cleaning the rods,
straightening, cutting, bending, tying grills with GI wires
7.1.4 5.785 including overlapping to the required length wherever MT 57860.26 334721.60
necessary and placing the reinforcement in position as
specified in the drawings, including cost of binding wire,
provision of spacer bars, cover blocks and all other incidental
charges etc., complete, as per standard specifications Fe-500
D.

CMEC - Megastar (JV) 80


MORTH
Providing Paved Shoulder in Km 0/0 to 56/0 Cost Estimate
of NH-234 Including Vellore
and Gudiyatham Byepasses

Sl.No Quantity Description Unit Rate (Rs.) Amount (Rs.)


Providing and laying filter media with granular
materials/stone crushed aggregates satisfying the requirements
laid down in clause 2504.2.2. of MoRT&H Specifications to a
thickness of not less than 300 mm with smaller size towards
7.1.5 63.000 Cum 779.46 49105.98
the soil and bigger size towards the wall and provided over the
entire surface behaind abutment, wing wall and return wall to
the full height compacted to a firm condition complete as per
drawing and Technical Specifications

Providing weep holes in brick masonry/plain/reinforced


concrte abutment,wing wall/return wall with 100 mm dia A.C
7.1.7 74.000 Pipe extending through the full width of the structure with Nos 215.72 15963.28
slope of 1V: 20H towards drawing foce. Complete as per
Drawing and Technical Specifications.
Sub Total = 10,23,178.00

CMEC - Megastar (JV) 81


MORTH

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