Sandvik CS660 Cone Crusher Instruction Manual/Parts Manual

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spare parts catalog Doc. no. R 223.

1374 en

SANDVIK CS660:02
This document is valid for:

Serial no. / Machine no. Sign.

SANDVIK CS660:02

© Copyright 2008 Sandvik SRP AB.


All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.

Document number: R 223.1374 en


Issue: 20090908
Version: 1

Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
SPC Sandvik CS660:02 Table of contents

Contents Page

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1. Cone crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2. Bottomshell assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2a. Foot assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3. Wearing plates in bottomshell . . . . . . . . . . . . . . . . . . . . . . 11

3a. Rubber lining wall protection . . . . . . . . . . . . . . . . . . . . . . 12

3b. Inspection door PU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4. Eccentric assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5. Rubber damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6. Dust collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7. Pinionshaft housing assembly . . . . . . . . . . . . . . . . . . . . . . 21

8. Mainshaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8a. Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8b. Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 1


SPC Sandvik CS660:02 Table of contents

9. Topshell assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10. Spider cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

11. Hydroset cylinder assembly . . . . . . . . . . . . . . . . . . . . . . . 29

11a. Chevron packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

12. Hydroset system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

13. Feed hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

14. Over pressure supply system . . . . . . . . . . . . . . . . . . . . . 35

15. V-belt drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

16.Tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 General

General
Ordering information
When ordering parts, always state the machine type, manufacturing number,
serial number and order number according to the identification plate on the
cone crusher. State quantity, article number and denomination for each
ordered part. The quantities listed in this catalog show how many pieces of
each part that are usually exchanged in a certain position.
Crusher’s identification plate
The figure below shows an example of the crusher’s identification plate. The
identification plate contains data needed when contacting Sandvik
concerning wear/spare parts.
Please enter the serial number of the associated machine in the intended field
on the first page of this spare part catalog (the copyright page).

Identification plate:
1 Machine type
2 Part number
3 Serial number
4 Order number

1 2 3 4
The “Type” designation is part of an identification system that describes the
product.
Type:
1 Type and size of crusher
2 Crushing chamber (concave ring) CS660-EC/B-25/30/36/20:1
3 Mantle
4 Filler ring
1 2 4 5
5 Eccentric throw (mm)
6 Mark number 3

Think ahead!
Avoid unnecessary downtime and increased freight charges by ordering parts
well in advance.
Feedback
If you have comments on this wear parts catalog or problems connected to
the crusher’s documentation, send an e-mail to: manuals.srp@sandvik.com

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 3


SPC Sandvik CS660:02 General

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4 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.4220

1. Cone crusher

7000

5000

1000

5000

4000

1400

1800
3000

8000
2000

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 5


SPC Sandvik CS660:02 452.4220

Cat no Part no Alternative Description Remarks


1000 452.4125 Bottom shell assembly
1400 452.4129 Dust collar assembly
1800 452.4128 X Eccentric assembly
2000 452.4126 Hydroset cylinder assembly
3000 452.4127 Pinionshaft housing assembly
4000 452.4222 Mainshaft assembly
5000 452.4223 Top shell assembly
5000 452.4224 Spider assembly
7000 442.9120 Feed hopper
8000 452.5030 Hydroset system
9000 Hoses and protection at crusher

6 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.4125

2. Bottomshell assembly

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 7


SPC Sandvik CS660:02 452.4125

Cat. no. Qty. Part number Alternative Description Remarks


452.4125-901 Bottomshell assembly Includes following:
1005-0 1 452.3765-001 Bottomshell
1005-1 1 452.4297-901 Foot assembly kit See below
1005-2 16 840.0669-00 Screw M6S 24x70 8.8 ISO 4017 Fstener for foot
1005-3 16 847.0124-00 Washer BRB 25x45 HB200 SS 3576
1005-5 2 442.7907-01 Boss
1005-6 4 842.0013-00 Set screw SK6SS 12x50
1280-0 1 853.0464-00 Pin CP m6 12x30 SMS 2374
1320-0 1 891.1772-901 Polymer wear protection kit See chapter Wearing plates in
bottomshell
1885-0 8 853.0646-00 Pin Prym N 16x45
2 452.0441-001 Clamp pt. Fastener for accumulator
See Chapter Hydroset system
2 452.4862-001 Support accumulator Pt
4 840.0048-00 Screw M6S 12x45 8.8 ISO 4017
4 847.0059-00 Washer TBRSB 13.5x35
4 840.0650-00 Screw M6S 20x65 8.8 ISO4017
4 847.0132-00 Washer BRB 21x36 HB200

Cat. no. Qty. Part number Alternative Description Remarks


1015-0 1 900.2108-00 Elbow
1200-0 1 442.8742-01 Bottom shell bushing
1285-0 1 900.0921-00 Swivel branch tee adapter 3/4
1285-1 1 900.1412-00 Pipes Pipe KR 3/4”x70
1285-4 2 900.0276-00 Cover 3/4
1880-0 1 442.8761-01 Ecc. wearing plate

8 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.4297
452.4125

2a. Foot assembly

Pos no. Qty. Part number Alternative Description Remarks


1 2 442.8756-01 Foot
2 1 452.4983-901 Foot plate
3 1 442.4982-901 Foot plate

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 9


SPC Sandvik CS660:02 452.4125

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10 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 891.1772

3. Wearing plates in bottomshell

Cat.no Pos no. Qty. Part number Alternative Description Remarks


891-1772-901 Polymer wear protection kit
1010-2 1 4 891.2033-901 Arm protection set
1010-1 2 1 891.2034-901 Arm protection set
891.2133-901 Rubber lining wall protection kit See next page
3 1 891.1856-901 Wall protection
4 3 891.1889-901 Wall protection
5 1 891.1891-901 Wall protection
6 1 891.1893-901 Wall protection
7 3 891.1858-901 Wall protection

(Continued)

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 11


SPC Sandvik CS660:02 891.1772

Cat.no Pos no. Qty. Part number Alternative Description Remarks


8 1 891.1860-901 Wall protection
9 2 891.1647-902 Inspection door PU See next page
10 4 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
11 20 891.2035-901 Bolt and plug set
12 4 891.2035-902 Bolt and plug set
13 4 845.0030-00 Lock nut M12 8 fzb ISO 7040

3a. Rubber lining wall protection 891.2133

Pos no. Qty. Part number Alternative Description Remarks


891.2133-901 Rubber lining wall protection kit
1 1 891.1891-901 Wall protection
2 1 891.1893-901 Wall protection
3 3 891.1858-901 Wall protection
4 1 891.1860-901 Wall protection
5 3 891.1889-901 Wall protection
6 1 891.1856-901 Wall protection
7 20 891.2035-901 Bolt and plug set
8 2 891.2035-902 Bolt and plug set

12 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 891.2134
891.1772

3b. Inspection door PU

Pos no. Qty. Part number Alternative Description Remarks


891.2134-901 Inspection door PU kit
1 1 891.1647-902 Inspection door PU
2 2 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
3 2 845.0030-00 Lock nut M12 8 fzb ISO 7089

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 13


SPC Sandvik CS660:02 891.1772

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14 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.4221

4. Eccentric assembly

1816-0 1817-0, -2
1825-0, -2 1825-1, -2
1815-0

1850-0

1805-0

1810-0

A-A (1:5)

A A
1855-0

1820-0

Cat. no. Qty. Part number Alternative Description Remarks


1805-0 1 442.8973-01 Eccentric
1810-0 1 442.9033-01 Eccentric bushing 20+25+30+35+40
1815-0 1 442.8729-01 Hub
1816-0 1 442.8743-00 Ring
1817-0 8 840.0066-00 Screw M6S M16x40 8.8 fzb ISO4017
1817-2 8 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
1820-0 1 442.9610-01 Key R 28x16x320
1825-1 7 841.0028-00 Screw MC6S 12x100 12.9
1825-0 9 841.0025-00 Screw MC6S 16x50 12.9
1825-2 16 847.0180-00 Washer DIN 137 B 13x24
1855-0 1 442.8807-01 Key T50x28x75
1850-0 1 442.8723-00 Gear and pinion set purchase drawing

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 15


SPC Sandvik CS660:02 452.4160
452.4221

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16 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.4467

5. Rubber damper

1
2
3

6
8

4
5
6

Pos no. Qty. Part number Alternative Description Remarks


452.4583-901 Rubber damper large single screw Kit
1 1 845.0273-00 Lock nut M6MN 36 8
2 1 847.0162-00 Washer BRB 37x68 HB200 SS 7089
3 1 442.9781-00 Top plate
4 1 864.0066-00 Rubber compression mounting
5 4 840.1135-00 Screw M6S 20x35 8.8 ISO 4017
6 8 847.0132-00 Washer BRB 21x36 HB200
7 1 442.5904-01 Fixing plate
8 4 840.1169-00 Screw M6S 20x30 8.8 ISO 4017

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 17


SPC Sandvik CS660:02 452.4467

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18 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.4129

6. Dust collar

Cat. no. Qty. Part number Alternative Description Remarks


1400-0 1 452.4151-001 Dust collar
1400-1 4 840.0074-00 Screw M6S M16x80 8.8 ISO 4014
1401-0 1 442.8744-01 Ring
1404-0 1 853.0464-00 Pin CP m6 12x30 SMS 2374
1405-0 16 840.0074-00 Screw M6S 16x80 8.8
1405-2 16 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
1410-0 1 442.8762-01 Locating bar
1411-0 1 442.8809-01 Shim
1411-0 1 442.8809-02 Shim
1411-0 1 442.8809-03 Shim
1411-0 1 442.8809-04 Shim
1412-0 3 841.0019-00 Screw MC6S 10x40 12.9
1430-0 1 442.8808-01 Gasket
1450-0 1 442.8747-01 Seal ring inner

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 19


SPC Sandvik CS660:02 452.4129

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20 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.4127

7. Pinionshaft housing assembly

(Continued)

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 21


SPC Sandvik CS660:02 452.4127

Cat. no. Qty. Part number Alternative Description Remarks


1505-0 8 840.0072-00 Screw M6S 16x70 8.8 ISO 4014
1505-2 8 847.0060-00 Washer TBRSB 17x42
3005-0 1 442.8764-01 Pinionshaft housing
3030-0 1 442.8803-01 Gasket
3030-0 1 442.8803-02 Gasket
3030-0 1 442.8803-03 Gasket
3070-1 1 868.0799-00 Bearing
3070-2 1 868.0806-00 Bearing
3090-1 2 442.8771-01 Spacer
3120-1 2 873.0128-00 O-ring
3170-1 2 873.1161-00 Oil seal ring 1200 RPM
3190-1 1 442.8766-01 Bearing cover
3190-2 1 442.8765-01 Bearing cover
3210-0 6 840.0035-00 Screw M6S 10x25 8.8 ISO 4017
3210-2 6 847.0144-00 Washer BRB 10,5x22 HB200 SS 3576
3220-0 6 840.0067-00 Screw M6S 16x45 8.8 ISO 4017
3220-2 6 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
3240-1 1 853.0590-00 Spring Pin Prym N 8x28
3240-2 1 442.8772-01 Pinionshaft
3240-2 1 857.0350-00 Key
3330-0 1 853.0590-00 Spring Pin Prym N 8x28
3505-0 1 442.8772-01 Pinionshaft
3515-0 1 857.0350-00 Key
3555-0 1 857.0336-00 Key T 28x16x110 SMS 2307
3575-0 1 900.0022-00 Elbow 3/4 A4 SMS 435
3575-2 1 900.0655-00 Adapter 3/4”
3575-1 1 842.0020-00 Screw SK6SS 20x25
3585-0 1 900.2026-00 Magnetic plug 0606-12
3585-1 1 873.0385-00 Tredo Nr.20 3/4”
3590-0 1 442.8778-01 Oil level plug
3590-1 2 873.0108-00 Seals O-ring 34,2x3 SMS 1586
3590-2 1 442.7578-01 Pipe
3650-0 1 855.0132-00 Retaining ring
3710-2 2 845.0009-00 Nut M6M M16 8 FZB ISO 4032
3710-0 2 840.1063-00 Screw M6S 16x120H 8.8

22 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.4222

8. Mainshaft assembly
4005-0
4025-0

4205-0
4205-2

4175-0
4205-1

4035-0
4135-0

4305-0
4350-0
4355-1

4365-1 4365-0,-2
4355-0

Pos no. Qty. Part number Alternative Description Remarks


442.9620-00 Transport frame Suits both 901 and 902
899.0331-00 Lifting eye bolt

Cat no. Qty. Part number Alternative Description Remarks Wear part
452.4222-901 Mainshaft excluding mantle
4005-0 1 452.1640-901 Main shaft - Head centre X
4025-0 1 442.8792-01 Main shaft sleeve X
4035-0 1 853.0119-00 Pin CP 25m6x60 X
4205-1 1 442.8791-01 Inner head nut X

(Continued)

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 23


SPC Sandvik CS660:02 452.4222

Cat no. Qty. Part number Alternative Description Remarks Wear part
452.4222-902 Mainshaft including mantle
4135-0 1 855.0026-00 Retaining ring X
4175-0 1 452.4295-901 X Mantle alt See below X
4175-9 1 831.0016-00 X Casting compound (kg) X
4205-0 1 442.8800-00 Head nut with burn ring x
4305-0 1 442.8802-01 Dust seal ring x
4350-0 1 442.8801-01 Retaining ring x
4355-0 1 442.8804-01 Retainer X
4355-1 1 442.8805-01 Scraper x
4365-0 11 840.0069-00 Screw M6S 16x55 8.8 ISO 4017 X
4365-1 1 840.0071-00 Screw M6S 16x65 8.8 ISO 4014 X
4365-2 12 847.0016-00 Washer BRB 17x30 HB200 ISO 7089 X

8a. Liners

6390-0

6305-0

4175-0

Cat. no. Qty. Part number Alternative Description Remarks Wear part
6395-9 831-0016-00 Casting compound X
6390-0 1 442.8981-00 Concave upper EC Extra coarse X
442.9072-00 -90 Concave upper C Coarse
6305-0 442.8979-00 -90 Concave lower EC Extra coarse X
442.9071-00 -90 Concave lower C Coarse
4175-0 1 442.8982-01 -02 Mantle A X
442.8983-01 -02 Mantle B

24 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.4222

The table below illustrates different crushing chambers alternatives


Crushing chamberType number)

CS660-EC/B-25/30/36/20:1

6395-0 6305-0 6395-9 4175-0 4175-9


Concave upper Concave lower Casting Mantle Casting
Comp. Comp.

EC extra coarse EC extra coarse Total A 4x10 kg


EC/A 442.8981-00 (M1) 442.8979-00 (M1) 6390-0 and 6305-0 442.8982-01 (M1)
442.8979-90 (M2) =20x10 kg 442.8982-02 (M2)
EC extra coarse EC extra coarse Total B 4x10 kg
EC/B 442.8981-00 (M1) 442.8979-00 (M1) 6390-0 and 6305-0 442.8983-01 (M1)
442.8979-90 (M2) =20x10 kg 442.8983-02 (M2)
C course C coarse Total A 4x10 kg
C/A 442.9072-00 (M1) 442.9071-00 (M1) 6390-0 and 6305-0 442.8982-01 (M1)
442.9072-90 (M2) 442.9071-90 (M2) =46x10 kg 442.8982-02 (M2)
C course C coarse Total B 4x10 kg
C/B 442.9072-00 (M1) 442.9071-00 (M1) 6390-0 and 6305-0 442.8983-01 (M1)
442.9072-90 (M2) 442.9071-90 (M2) =46x10 kg 442.8983-02 (M2)

8b. Air filter

5650-1

5650-3

Cat. no. Qty. Part number Alternative Description Remarks Wear part
(5650-1) 1 912.0155-00 Filter cartridge 852.514 Mic X
5650-1 1 912.0114-00 Air filter P 10102 R 1/4” X
5650-3 1 900.0243-00 Wrought iron pipe fittings socket Rp 1/4 X

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 25


SPC Sandvik CS660:02 452.4222

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26 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 442.4223

9. Topshell assembly
5

4
4
2
3

1 6
7, 8

4
5

Bolts and nuts


Pos no. Qty. Part number Alternative Description Remarks
1 20 840.1073-00 Screws M6S 42x220 8.8
2 20 845.0322-00 Nut M6M M42 8 fzb ISO 4032
3 20 847.0171-00 Washer BRB 43x80 HB 200
4 28 899.0278-00 Protective Cap SW65 2 H20
5 8 442.9530-01 Screw M6S 42x100

(Continued)

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 27


SPC Sandvik CS660:02 442.4223

Pos no. Qty. Part number Alternative Description Remarks


452.4223-901 Top shell excl concave Include following
6 442.8970-01 Top shell

Pos no. Qty. Part number Alternative Description Remarks


452.4223-902 Top shell incl concave Include following
6 1 442.8970-01 Top shell
7 1 831.0016-00 X Casting compoud (kg)
8 1 452.4346-901 X Concave ring alt. See chapter Mainshaft

10. Spider cap 452.4224

5705-0

5110-0

5660-0
5655-0,
5650-0 5655-2

Cat. no. Qty. Part number Alternative Description Remarks Wear part
452.4224-901 Spider assembly incl. arm shields
5110-0 12 442.8975-01 Rim liner
5150-0 2 442.8976-01 Arm shield
5650-0 1 442.8753-01 Spider cap
5655-0 6 840.0652-00 Screw M6S 20x90 8.8 ISO 4017
5655-2 4 847.0132-00 Washer TBRB 21x36 HB200 SS 3576
5651-0 1 873.1160-00 Seals O-ring 529,3x5,7 SMS 1586
55660-0 1 442.8977-01 Wearing cap
5675-0 1 442.8754-01 Spider bushing
5685-0 6 840.0652-00 Screw M6S 20x90 8.8 ISO 4017
5685-2 6 847.0132-00 Washer BRB 21x36 HB200 SS 3576
5705-0 1 442.8755-01 Oil seal ring

28 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.4126

11. Hydroset cylinder assembly


20

2, 3

8 4075-0
2280-0
2260-0
2205-0

14 2005-0
13 2305-0

C 2205-0
4
C
22
21 5, 6 C-C

2505-0 6, 19 23, 2400-0


2560-0 2560-1

B B

2505-0

2530-0

B- B ( 1 : 1 0 )

Pos. no Cat. no. Qty. Part number Alternative Description Remarks Wear parts
1 2005-0 1 442.8722-01 Hydroset cylinder
2 20 840.0672-00 Screw M6S 24x100 8.8 ISO 4014
3 38 847.0124-00 Washer BRB 25x45 HB200 SS 3576
4 2505-0 1 442.8724-01 Hydroset cylinder bushing
5 4 840.0019-00 Screws M6S 8x12 8.8

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 29


SPC Sandvik CS660:02 452.4126

Pos. no Cat. no. Qty. Part number Alternative Description Remarks Wear parts
6 7 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089
7 2205-0 1 442.8758-00 Piston
8 1 853.0119-00 Pin CP 25m6x60 SMS 2374
9 2260-0 1 442.8730-01 Piston wearing plate X
10 2280-0 1 442.8731-01 Step washer X
11 4075-0 1 442.8732-01 Mainshaft step X
12 2305-0 1 442.8739-00 Chevron packing See below
13 2400-0 1 442.8725-01 Packing clamp plate
14 8 841.0266-00 Screw MC6S 12x25 8.8
15 2505-0 1 452.4865-01 Hydroset cylinder cover
16 2560-0 1 442.8783-01 Plug
17 2560-1 1 873.0111-00 O-ring 44,2x3 SMS 1586
18 2530-0 1 902.0605-00 Air bleeder UV121
19 6 840.0023-00 Screw M6S 8x25 8.8 ISO 4017
20 1 873.1152-00 O-Ring 625x7 SMS 1586
21 1 873.0838-00 O-ring 499,3x5,7 SMS 1586
22 1 873.1277-00 O-ring
23 18 840.0674-00 Screw M6S 24x120 8.8 ISO 4014

11a. Chevron packing 442.8739

2401-1 2305-0

2540-0 2540-1 2055-0, -2

Cat. no. Qty. Part number Alternative Description Remarks Wear parts
2055-0 1 840.0019-00 Screw MC6S 8x12 8.8 X
2055-2 1 847.0012-00 Washer BRB 8,4x16 HB200 ISO 7089 X
2305-0 1 442.8739-00 Chevron packing X
2401-0 1 841.0266-00 Screw MC6S 12x25 8.8 X
2540-0 1 873.0838-00 Seals O-ring 499,3x5,7 SMS 1586 X
2540-1 1 873.1277-00 Seal O-ring 548,0x5,7 SMS 1586 X

30 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.5030

12. Hydroset system

6, 7

2, 17 8
15, 16

14
9

7, 10, 13

1, 2
3, 4

5
7, 11, 12

Pos no Qty Part number Alternative Description Remarks


01 1 442.6908-01 Bushing
02 2 873.0390-00 Seals Tredo 30
03 1 900.0648-00 Adapter 1x3/4”
04 1 873.0386-00 Seal Tredo 23
05 1 442.9762-01 Connection piece
06 1 900.0655-00 Adapter 3/4”
07 3 873.0385-00 Tredo Nr.20 3/4”
08 1 650.0298-01 Hydraulic hose
09 1 452.5042-001 Clamps
10 1 900.0964-00 Swivel elbow adapter G3/4
11 1 900.0810-00 Reducing RED R3/4””x1/2”
12 1 902.0605-00 Air Bleeder valve
13 1 900.2041-00 Swivel elbow adapter G3/4 B-14
14 1 452.4933-901 Hydroset cylinder cover liner
15 1 840.0065-00 Screw M6S 16x35 8.8 ISO 7089
16 1 847.0016-00 Washer BRB 17x30 HB200 ISO 7089
17 1 900.2163-01 Plug

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 31


SPC Sandvik CS660:02 452.5030

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32 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 442.9120

13. Feed hopper


1

2
4
5
3
Pos no. Qty. Part number Alternative Description Remarks
442.9120-00 Feed hopper kit
01 1 442.8978-00 Feed hopper See below
02 12 840.0532-00 Screw M6S 20x110 8.8 ISO 4014
03 12 845.0203-00 Lock nut M20 8 ISO 7040
04 12 847.0132-00 Washer BRB 21x36 HB 200
05 12 847.0197-00 Washer TBRSB 21x52 1370

13a Wearing plates

2
3
4
5

Pos no. Qty. Part number Alternative Description Remarks


1 2 650.0300-AA Inspection door
2 2 442.9065-04 Wearing plate inspection door
3 2 442.9065-03 Wearing plate
4 4 442.9065-02 Wearing plate
5 6 442.9065-01 Wearing plate
14 845.0030-00 Lock nut M12 8 fzb ISO 7040 Fasteners for wearing plates
14 847.0147-00 Washer BRB 13x24 HB200 ISO 7089
14 840.0046-00 Screw M6S 12x35 8.8 ISO 4017

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 33


SPC Sandvik CS660:02 442.9120

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34 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 442.8642

14. Over pressure supply system

Pos. no. Qty. Part number Alternative Description Remarks


442.8642-00 Over pressure unit Complete kit
442.8642-90 Over pressure unit for compressed air Complete kit
02 4 900.1424-00 Hose coupling 3/4
03 4 900.1358-00 Clips 28 SMS 2298 Dy 23-27mm
04 5 819.0187-00 Hose 1
06 1 900.0040-00 Tee ISO49 B1 3/4
12 4 900.0365-00 -00 Hexagon nippel R 3/4
13 4 900.0022-00 -00 Elbow 3/4 A4 SMS 435
14 5 900.1139-00 -00 Clip RSGU 1.22/15
15 1 900.0005-00 -00 “Elbow ISO49 A1 3/4”””
20 1 442.9325-00 -00 Over pressure fan
22 2 912.0138-00 -00 Air filter Purolator PI 0154
24 2 900.0108-00 -00 Wrought iron pipe fittings 1x3/4
07 1 900.0209-00 -90 Plug R 3/8 ISO 49 T8 FZV
13 2 900.0022-00 -90 Elbow 3/4 A4 SMS 435
14 2 900.1139-00 -90 Clip RSGU 1.22/15
15 1 900.0005-00 -90 Elbow ISO49 A1 3/4
30 1 900.0180-00 -90 Nipple ISO49 N8 1/2x1/4
31 1 912.0113-00 -90 Air filter 504-2S 5 Micron
32 1 900.0169-00 -90 Nipple 1/4 ISO49 N8
33 1 902.0645-00 -90 Regulator 216-2-8
34 1 900.0182-00 -90 Nipple ISO49 N8 3/4x1/4
35 2 900.0054-00 -90 Tee ISO49 B1 3/4x3/8
36 1 900.0209-00 -90 Plug R 3/8 ISO 49 T8 FZV
37 1 923.0267-00 -90 Pressure gauge 2060 D100 0-1000 PA
39 1 900.0172-00 -90 Nipple ISO49 N8 3/4

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 35


SPC Sandvik CS660:02 442.8642

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36 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 452.4500

15. V-belt drive

5 6
4

29 28 30

14

15, 16, 17
27 18, 19, 20
26 13 7, 8, 9 10, 11, 12

AB

2 3
22 25
21 25

23, 24 6

A (1:4) B (1:4)
© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 37
SPC Sandvik CS660:02 452.4500

Cat. no Pos. no Qty. Part number Alternative Description Remarks Wear part
1 1 453.0551-001 Subframe
2 1 453.0479-90 Motor Bracket
3 1 453.0479-91 Motor Bracket
4 1 452.4502-901 Motor Alt.
5 1 452.4867-901 V-belt guard Alt.
6 1 452.4503-901 Drive Alt.
7 8 847.0122-00 Washer TBRB 40x68 ZP
8 4 840.0714-00 Screw M6S M36x140 8.8 ZP Pt.
9 4 845.0273-00 Lock nut Low M36 8 ZP Pt.
10 1 443.3948-01 Bracket
11 2 840.0045-00 Screw M6S M12x30 8.8 ZP Pt.
12 2 845.0030-00 Lock nut M12 8 ZP Pt.
13 8 649.0168-02 Supporting cleat 10x10 L=50
14 4 873.0718-00 Strip 2254 50x30 L=2,0 m
15 16 847.0132-00 Washer round 21x36 ZP Pt.
16 8 840.0080-00 Screw M6S M20x80 8.8 ZP Pt.
17 8 845.0203-00 Lock nut high M20 8 ZP Pt.
19 7 840.0039-00 Screw M6S M10x45 8.8 ZP
21 1 984.0217-00 Sensor SIH-3010-BPKG
22 1 452.4570-001 Bracket speed sensor
23 2 847.0012-00 Washer BRB 8,4x16 ZP Pt.
24 2 840.0021-00 Screw M6S M8x20 8.8 ZP Pt.
25 2 452.4574-001 Flat bar
26 2 452.4689-901 Vibration damper large
27 4 452.4690-901 Vibration damper small
28 8 847.0124-00 Washer BRB 25x45 ZP Pt.
29 4 840.0676-00 Screw M6S M24x140 8.8 ZP Pt.
30 4 845.0216-00 Lock nut Low M24 8 ZP Pt.

38 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB


SPC Sandvik CS660:02 442.8877

16.Tool list
Cat. no. Qty. Part number Alternative Description Remarks
442.8877-00 Tool box complete
1 442.8879-00 Lifting tool Eccentric sleeve
1 442.8880-00 Lifting tool Bottom shell bushing
3 843.1511-00 Lowering rod M24x750 Removal of piston
3 845.0012-00 Nut M6M M24 8 Lowering rod
1 442.7284-00 Lowering rod M16x600 Removal of main shaft step
1 442.9996-00 Piston stop plate Holding piston
1 840.0542-00 Screw M6S 24x75 For piston stop plate
1 442.7282-01 Eye bolt Remove plate, piston
1 899.0157-00 Eye bolt LT M48 Mainshaft
3 899.0160-00 Eye bolt LT M20 Spider bushing
4 899.0147-00 Eye bolt LT M16 Dust, collar, piston
4 899.0155-00 Eye bolt LT M12 Eccentric unit
2 899.0244-00 Eye bolt LT M8 Mainshaft sleeve
1 920.0110-00 Ring spanner striking NV 65 mm Screw & nut M42
1 920.0151-00 Ring spanner striking NV 36 mm Screw & nut M24
1 920.0131-00 U-ring spanner NV 46 mm Screw & nut M30
1 920.0135-00 U-ring spanner NV 36 mm Screw & nut M24
1 920.0134-00 U-ring spanner NV 30 mm Screw & nut M20
1 920.0022-00 U-ring spanner NV 24 mm Screw & nut M16
1 920.0245-00 U-ring spanner NV 16 mm Screw & nut M10
1 920.0186-00 U-ring spanner NV 13 mm Screw & nut M8
1 920.0041-00 Socket screw key NV 17 Screw MC6S 20
1 920.0038-00 Socket screw key NV 10 Screw MC6S 12
1 920.0037-00 Socket screw key NV 8 Screw MC6S 10
1 920.0035-00 Socket screw key NV 5 Air bleeder valve
1 920.0032-00 Socket screw key 5/8” Plug Spider Cap
1 442.0800-91 Chunk of lead Check of close side setting
1 923.0422-00 Feeler gauge 0,05-1 mm L=300
1 904.0585-00 Air bleeder hose Air bleeding system of hyd. system

© 2008 Sandvik SRP AB Doc. no. R 223.1374 en Ver. 1 39


SPC Sandvik CS660:02 442.8877

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40 Doc. no. R 223.1374 en Ver. 1 © 2008 Sandvik SRP AB

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