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Fuel 278 (2020) 118340

Contents lists available at ScienceDirect

Fuel
journal homepage: www.elsevier.com/locate/fuel

Full Length Article

Fuel consumption and emission performance from light-duty conventional/ T


hybrid-electric vehicles over different cycles and real driving tests
Yachao Wanga, Chunxiao Haoa,b, Yunshan Gea, , Lijun Haoa, Jianwei Tana, Xin Wanga,

Pengyu Zhangc, Yuan Wanga, Weidong Tiana, Zhiqi Linc, Jian Lic
a
National Laboratory of Automotive Performance & Emission Test, School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China
b
State Environmental Protection Key Laboratory of Vehicle Emission Control and Simulation, Chinese Research Academy of Environmental Sciences, Beijing 100012, China
c
Beijing Hyundai Motor Company, Beijing 101300, China

ARTICLE INFO ABSTRACT

Keywords: Many studies have found that WLTC (The Worldwide harmonized Light vehicles Test Cycles) doesn’t accord well
Hybrid vehicle to real driving in different regions and it’s necessary to develop local test cycles. China announced its local test
Fuel consumption cycle in 2019: CLTC (China light-duty vehicle test cycle). To evaluate vehicle emission under different cycles,
Regulated emissions one conventional gasoline vehicle and its hybrid counterpart were tested on the chassis dynamometer following
CLTC
CLTC, WLTC, and RDE (Real Driving Emission). The fuel consumption between WLTC and RDE is at the same
WLTC
Real driving simulation
level. While for the conventional, CLTC fuel consumption is 8.41% higher than WLTC and for the hybrid, it’s
20.23% lower than WLTC. To get better vehicle fuel efficiency, vehicle application scenarios must be considered.
Frequent re-start and longer warm-up time of the hybrid leads to high CO emission than the conventional. High
engine speed could result in instantaneous CO spikes and with these spikes, 25% of the total CO could be emitted
in less than 10 s. For the conventional, NOx emitted during engine warm-up occupied 85.39%, 87.02%, 43.06%,
31.98%, and 55.43% of the total NOx respectively for CLTC, WLTC and three RDE tests. NOx emitted from the
hybrid is less than 10% of the conventional due to lower engine load and less fuel enrichment. Hybrid particle
emission is under good control with the equipment of the gasoline particle filter, but the regeneration might
increase thin particle exposure to the public. For most pollutants, CLTC doesn't close the gap between laboratory
tests and real driving.

1. Introduction it [3]. Increasingly stringent emission regulations continue to reduce


pollutant limits, and from gas to particle, more and more pollutants
Passenger or personal mobility-related fuel consumption accounted were taken into control. As part of this process, the European Union has
for 61% of total world transportation energy consumption in 2012. introduced new emission regulations in 2014, replacing Euro 5 with
Light-duty vehicles show the largest absolute increase (15 quadrillion Euro 6, and China also announced China 6 regulation in 2016. Except
Btu) from 2012 to 2040 among the passenger modes of travel [1]. The for the stricter pollutants limit, one of the most significant updates for
global transportation sector is a major source of this health burden the China 6/Euro 6 is that NEDC is replaced by WLTC [4]. NEDC has
through its contribution to elevated fine particulate matter, ozone, and been criticized for being too smooth and underloaded for typical ve-
nitrogen dioxide concentrations. Transportation activities produce hicle operation [5,6]. Meanwhile, China-6 regulation sets a technology
tailpipe emissions, evaporative emissions, resuspension of road dust, neutral particle number limit for all light-duty passenger vehicles, and
and particles from brake and tire wear [2]. former studies found that acceleration and high EGR rates could result
Ambitious automotive emission regulations by the European Union in higher particle number emission [7,8].
launched Europe as a worldwide leader in the late 1990s and to date, Pavlovic et al. found that, compared to NEDC, the fuel consumption
the global car markets remain dominated by EU law or derivatives from and energy demand for WLTC is 1%–11% and 26%–44% higher

Abbreviations: WLTC, the worldwide harmonized light vehicles test cycles; CLTC, China light-duty vehicle test cycle; RDE, real driving emission; GPF, gasoline
particle filter; NEDC, new European driving cycle; CNG, compressed natural gas; GDI, gasoline direct injection; TWC, three-way catalyst; BSFC, brake-specific fuel
consumption; NDIR, non-dispersive InfraRed; CLD, chemi-luminescence detector; CPC, condensation particle counter

Corresponding author.
E-mail address: geyunshan@bit.edu.cn (Y. Ge).

https://doi.org/10.1016/j.fuel.2020.118340
Received 11 April 2020; Received in revised form 27 May 2020; Accepted 6 June 2020
Available online 24 June 2020
0016-2361/ © 2020 Elsevier Ltd. All rights reserved.
Y. Wang, et al. Fuel 278 (2020) 118340

respectively. The higher vehicle inertia and road loads along with the Table 1
higher vehicle speeds are the key parameters that contribute to the Main characteristics of the test vehicles.
increased CO2 emissions and vehicle energy demand [9,10]. Bielaczyc Conventional Hybrid
et al. also concluded that significantly increasing vehicle inertia has a
noticeable impact on energy demand and hence the CO2 emission/fuel Curb weight (kg) 1317 1545
Engine type Gasoline, 1.6L, GDI, N/A, Gasoline, 1.6L, GDI, N/A,
consumption gap between NEDC and WLTC [11]. The significant dif-
95.3 kW@6300 rpm 77.2 kW@ 5700 rpm
ference in other pollutant emissions is also found between NEDC and Exhaust after- TWC TWC + cGPF
WLTC, and both increases and decreases from the NEDC baseline were treatment
observed [11–13]. Emission category China-6 China-6
NEDC, WLTC, or other test cycles may not accord well to the local Electric motor power – 25.4
(kW)
real driving condition. It is found that there is a significant gap between
Battery voltage(V) – 350
laboratory tests and real driving in both fuel consumption and pollu- Battery capacity(Ah) – 37
tants emission. For the conventional, Duarte et al. found that the RDE
fuel consumption was on average 23.9% and 16.3% higher than certi-
fication values of NEDC and WLTC respectively [14]. Rašić et al. get a Compared to the WLTC, CLTC gets a lower speed and acceleration.
similar conclusion: the CO2 emissions of both RDE-based routes were Three RDE tests were conducted on the same route (located in
above the type-approval limits with CNG exceeding the type-approval Beijing, China) with different set-out times in the normal workday and
limits by 6–35% and with gasoline exceeding the type-approval limits the boundary conditions are within China-6 RDE regulation. The in-
by 66–85% [15]. With three hybrid diesel vehicles tested, Franco et al. stantaneous vehicle speed and the altitude information of the three tests
reported the on-road CO2 emissions were higher than the certification were recorded and with this information entered into the control
values by 52%–178% [16]. Different driving style during the RDE tests system of the chassis dynamometer, the RDE tests could be simulated
also has a significant influence on the test results [17–19]. Many re- on the chassis dynamometer. Simulating the RDE tests on the dynam-
searchers are trying to make the local driving cycle [20–23] and China ometer could ensure reproducibility and comparability of the test re-
also announced CLTC in 2019 [24]. Moreover, both the EU and China sults. Fig. 1 presents the velocity profiles for the test cycles.
have taken RDE test as part of the vehicle certification. The specific information about the test cycles is presented in
Imdat et al. have found that hybrid-electric vehicles are more eco- Table 2. MAX_V*A represents maximum “speed multiply by accelera-
nomical than conventional vehicles although they produce almost the tion”. The average speed of the CLTC three periods is much lower than
same power [25]. Using thermoelectric elements, the energy re- the RDE tests. For urban driving, RDE is 39.65%–92.28% higher than
cuperation from heat to electricity in the exhaust, also shown its po- CLTC (low speed period). For rural, RDE is 141.43%–145.57% higher
tential to improve the vehicle economy [26]. Compared to conventional than CLTC (medium speed period). For motorway, RDE is
gasoline vehicles, hybrid-electric vehicles could reduce the cold-start 97.68%–104.18% higher than CLTC (high speed period). Compared to
extra emissions by 30% to 85% [27], but a large amount of pollutants CLTC, WLTC has a similar average speed with RDE tests.
are emitted during the cold-start period. With one hybrid hydrogen-
gasoline engine-powered passenger car tested under NEDC, Changwei,
2.3. Experimental section
et al. found that starting an SI engine with H2 is effective in reducing
HC and CO emissions [28].
With the time-solved speed and altitude profile, described in Section
To find out whether CLTC could close the gap between laboratory
2.2, entered into the control system of the chassis dynamometer, the
tests and real driving, one gasoline passenger vehicle and its hybrid
real driving emission tests could be simulated on the chassis dynam-
electric counterpart from same model series were tested following
ometer. The road load coefficients are provided by the vehicle manu-
CLTC, WLTC, and RDE. Fuel consumption (counted in g/km CO2) and
facturer. The cold-start was achieved either by cooling the vehicle with
emissions (CO, NOx, and PN) performance were analyzed. RDE tests
an overnight soak or by implementing a forced cool-down with the
were simulated on the chassis dynamometer so that the reproducibility
cooling fan and the hybrid battery state of charge is set to the equili-
and comparability could be ensured. This paper also provides some
brium battery level [29]. Test temperature is around 20 °C. The fuel
advice for GPF regeneration strategy and the public exposure to thin
used for the test is purchased from a certain supplier. The Normal
particles emitted during GPF regeneration could be reduced.
mode, rather than Sport or Economic mode is used for the test. China-6
regulation set CO, NOx, and PN limits for RDE tests, so these pollutants
2. Materials and methods
were measured during the tests [4].
HORIBA OBS-ONE, one PEMS certificated by the authority, is used
2.1. Vehicle information
for the emission analysis. HORIBA OBS-ONE uses the heated NDIR
analyzer to measure CO and CO2 and CLD is used to measure NOx
One conventional vehicle and its hybrid counterpart from the same
concentration. For the gaseous pollutants, the analyzer sample flow rate
model series with the same dimensions were tested. The conventional
is around 2.5 L/min. Particle number is measured by CPC and the
vehicle is powered by a gasoline internal combustion engine while the
sample flow rate is 0.7 L/min. Both the gaseous pollutants and particles
hybrid is equipped with the hybrid electric power system. The con-
were measured in volume concentration. With Pitot (pressure differ-
ventional gets a more powerful engine than its hybrid counterpart and
ence), exhaust pressure, and temperature measurement, the exhaust
the curb weight for the hybrid is heavier because of extra mass from the
flow rate could be determined. Table 3. illustrated measure precision.
battery and electric motor. Vehicles are under good maintenance.
The validation test was conducted to make sure that the emission
Table 1 shows the main characteristics of the test vehicles.
analyzer is in good situation. The analyzer was calibrated with blend
gas which has specific concentrations to make sure that zero-drift and
2.2. Description of the test cycles
pollutants reading were within the regulated ranges. Fig. 2 illustrated
the schematic diagram of the test system.
Vehicles were tested under CLTC, WLTC, and three RDE tests. CLTC
is developed depending on the real driving condition of China and it is
composed of three phases (low speed, medium speed, and high speed). 2.4. Data processing
WLTC is composed of four phases (low speed, medium speed, high
speed, and extra-high speed). Both WLTC and CLTC consists of 1800 s. Since the boundary condition of the moving average window

2
Y. Wang, et al. Fuel 278 (2020) 118340

Fig. 1. Velocity profiles of test cycles.

method might underestimate the NOx emission [30], all the test data Table 3
was processed through the raw distance-specific method. The raw ex- Measurement precision.
haust emissions were measured as volume concentration and with the Items Unit Precision
exhaust volume flow rate, the instantaneous emission flow rate can be
calculated out. All the symbols used in the equations were illustrated in CO2 ppm Within ± 0.3% of full scale or ± 2.0% of readings
Appendix Table 5. CO ppm Within ± 0.3% of full scale or ± 2.0% of readings
NOx ppm Within ± 0.3% of full scale or ± 2.0% of readings
For gas pollutants: PN #/m3 Within ± 10% of readings
Flowmeter m3/s Within ± 1.0% of full scale
gas,i 3
mgas,i = × cgas,i × q× 10
gas,e
mPN = cPN × q
In the formula, mgas,i is the instantaneous emission flow rate for
pollutant i (g/s); ρgas,i is the density for pollutant i (kg/m3); ρgas,e is the In the formula, mPN is the instantaneous PN flow rate (#/s); cPN is
density for the exhaust gas (kg/m3); cgas,i is the volume concentration the particle concentration (#/m3); q is the exhaust volume flow rate
for pollutant i (ppm); q is the exhaust volume flow rate (m3/s). (m3/s).
For particle number: Integrating the instantaneous emission flow rate and vehicle speed

Table 2
Characteristics of CLTC, WLTC and three RDE test routes.
Time Distance Max Speed Average Average Average MAX Reletive Positive Acceleration Deceleration Cruise Idle Ratio
(s) (km) (km/h) Speed Run_Speed Acceleration V*A Acceleration Ratio Ratio Ratio (%)
(km/h) (km/h) (m/s2) (m2/s3) (m/s2) (%) (%) (%)

CLTC 1800 14.48 114.00 28.96 37.18 0.45 27.91 0.17 28.61 26.44 22.83 22.11
Low 674 2.45 48.10 13.09 20.19 0.42 9.76 0.14 22.26 21.51 21.07 35.16
Medium 693 5.91 71.20 30.68 38.24 0.46 22.71 0.16 30.45 28.43 21.36 19.77
High 433 6.12 114.00 50.90 53.89 0.46 27.91 0.18 35.57 30.95 27.94 5.54
WLTC 1800 23.27 131.30 46.53 53.69 0.56 21.46 0.17 29.83 28.22 29.17 12.78
P1 589 3.09 56.50 18.91 25.66 0.62 12.04 0.22 25.64 28.86 20.37 25.13
P2 433 4.76 76.60 39.54 44.47 0.59 18.08 0.22 33.95 28.18 27.02 10.85
P3 455 7.16 97.40 56.66 60.66 0.58 18.26 0.14 28.13 27.25 38.24 6.37
P4 323 8.25 131.30 91.99 94.03 0.41 21.46 0.13 34.37 28.48 35.29 1.86
RDE1 5726 76.61 108.80 48.20 54.83 0.45 29.92 0.12 27.87 23.80 36.71 11.61
Urban 3560 24.89 59.74 25.17 31.27 0.51 21.47 0.19 31.85 25.03 24.44 18.68
Rural 1196 24.61 89.98 74.07 74.07 0.33 29.92 0.07 21.57 20.15 58.28 0.00
Motorway 970 27.11 108.80 100.62 100.62 0.25 17.47 0.05 21.03 23.81 55.15 0.00
RDE2 6907 76.58 112.80 39.90 49.53 0.49 33.02 0.13 27.26 24.16 30.26 18.31
Urban 4751 24.13 59.97 18.28 25.45 0.54 19.14 0.22 30.54 25.53 17.30 26.63
Rural 1190 24.56 89.65 74.31 74.31 0.33 32.53 0.07 21.51 21.68 56.81 0.00
Motorway 966 27.89 112.76 103.93 103.93 0.32 33.02 0.06 18.22 20.50 61.28 0.00
RDE3 5971 76.60 111.80 46.20 57.37 0.62 75.87 0.17 25.67 26.60 28.94 18.79
Urban 3827 23.93 60.00 22.51 32.34 0.74 32.43 0.29 28.27 28.38 14.03 29.32
Rural 1147 24.00 89.86 75.34 75.34 0.37 75.87 0.08 21.19 25.89 52.92 0.00
Motorway 997 28.67 111.80 103.51 103.51 0.29 26.58 0.06 20.86 20.56 58.58 0.00

3
Y. Wang, et al. Fuel 278 (2020) 118340

Gas Analyzer
Sample Line Laptop

Pitot
Cooling Fan Sample Line PN Analyzer

Flowmeter Line
Flowmeter

Chassis Dynamometer

Fig. 2. Schematic diagram of the test system.

could calculate the distance-specific emission factor (g/km or #/km). According to the BSFC contour [36], compared to the conventional, the
Vehicle instantaneous wheel power demand is also calculated: hybrid engine is operated at the low BSFC condition, and this could be
used to explain the difference in fuel consumption in the following
p = (f1 × v+ f2 × v 2 + f3 × v 3 + m× a× v)/3600
section.
In the formula, p is the vehicle instantaneous wheel power demand
(kW); f is the resistance coefficient (for the conventional, f1 = 101.436,
3.2. Fuel consumption
f2 = 0.76653, f3 = 0.026648; for the hybrid, f1 = 108.5, f2 = 0.921,
f3 = 0.02617); v is the vehicle speed (km/h); a is the vehicle accel-
Fig. 5 shows the fuel consumption of tested vehicles. For the con-
eration (m/s2); m is the vehicle mass (kg).
ventional vehicle, CLTC gets the highest fuel consumption, which is
There is a strong linear correlation between CO2 emission and fuel
about 8.41% higher than WLTC. Three periods fuel consumption of
consumption [31] so the vehicle fuel consumption could be calculated
CLTC is 13.32 L/100 km, 7.14 L/100 k, and 6.99 L/100 km respec-
out according to CO2 emission. According to the EU, the coefficient
tively. For WLTC four periods, the fuel consumption is 11.14 L/100 km,
between CO2 emission and fuel consumption is around 23.2 (100 g/L)
7.08 L/100 km, 6.35 L/100 km, and 7.28 L/100 km. CLTC low speed
[32]. So vehicle fuel consumption could be calculated:
period significantly increases the CLTC total fuel consumption. The
F=
MCO2 average speed of CLTC low speed period is only 13.09 km/h. This
fF means the engine speed and load are quite low (seen in Fig. 4) and BSFC
is quite high at these conditions [36]. That’s why CLTC gets the highest
In the formula, F is the vehicle distance-specific fuel consumption fuel consumption for the conventional.
(L/100 km); MCO2 is the distance-specific CO2 emission (g/km); For the hybrid, the pattern between CLTC and WLTC is different.
fF = 23.2 (100 g/L) is the coefficient. WLTC fuel consumption is 25.36% higher than CLTC. Three periods fuel
consumption of CLTC is 3.54 L/100 km, 4.73 L/100 km, and 6.59 L/
3. Results and discussion 100 km respectively. For WLTC four periods, the fuel consumption is
9.18 L/100 km, 8.25 L/100 km, 5.49 L/100 km, and 5.77 L/100 km.
3.1. Vehicle acceleration and engine load distribution CLTC gets lower speed spikes than WLTC and lower speed means lower
power demand. The hybrid vehicle could be powered by the electric
Fig. 3 presents the acceleration distribution in terms of velocity for motor under the lower power demand condition. That’s why, compared
the test cycles. Compared to the WLTC, CLTC gets a more concentrated to the WLTC, the engine re-start for CLTC is less frequent leading to
distribution: with the acceleration varying from −1 m/s2 to 1 m/s2 lower fuel consumption. The engine running time is illustrated in Fig. 6.
while the acceleration for WLTC varies from around −1.5 m/s2 to Fig. 7 shows the instantaneous wheel power demand and CLTC
1.5 m/s2. Three RDE tests don’t show a similar pattern with the WLTC average power demand (3.63 kW) is lower than WLTC average power
or CLTC. For the RDE tests, compared to the WLTC and CLTC, one of the demand (6.60 kW). Depending on the control strategy, if the electric
most significant characteristics is the larger deceleration: many points motor could cover the wheel power demand, the engine won’t work.
locate at the area with deceleration lower than −1.5 m/s2. Moreover, fuel consumption of the hybrid hinges on several key factors: the power
there are significant concentrations at three speed ranges: from 30 km/ of the electric motor, the power and capacity of the battery, battery
h to 50 km/h, from 70 km/h to 80 km/h, from 100 km/h to 110 km/h. state of charg, and the control strategy. And with other vehicles tested,
This concentration is associated with the speed limits of the test route the fuel consumption patterns between the conventional and the hybrid
(around 60 km/h for the urban, around 90 km/h for the rural and might be different.
around 120 km/h for the motorway) and the tendency for the co- RDE1, RDE2, and RDE3 show similar fuel consumption patterns in
ordination of speed between drivers to maintain a uniform running both conventional vehicle and hybrid vehicle: RDE2 is the highest,
speed [33–35]. WLTC and CLTC don’t have this concentration. RDE3 the second, and RDE1 the lowest. This is determined by the road
Fig. 4 illustrates the engine speed and load under different test cy- traffic condition and driving style (seen in Table 2): traffic congestion
cles. Three RDE tests have a similar distribution and only RDE1 is il- (longer test time) and aggressive driving results in higher fuel con-
lustrated. The conventional distribution appears as a triangle and the sumption. Compared to the conventional, the fuel consumption is
hybrid is an oval. The maximum load for the conventional could reach around 0.43 L/100 km lower for the hybrid during three RDE tests.
around 70%, while the hybrid seldom exceeds 50%. For the conven- Fig. 8 illustrates the fuel consumption in urban, rural, and motorway
tional, most of the engine speed located at 600 ~ 2300 rpm, during RDE tests. Hybrid fuel consumption is around 35% lower than
600 ~ 3200 rpm, 600 ~ 2700 rpm respectively for CLTC, WLT, and the conventional in urban because hybrid vehicles are more effective
RDE. Three hybrid tests get similar speed intervals: 1000 ~ 3000 rpm. for densely populated cities [37]. In rural and motorway, the hybrid

4
Y. Wang, et al. Fuel 278 (2020) 118340

Fig. 3. Acceleration VS Velocity for test cycles.

vehicle gets a higher fuel consumption due to the heavier vehicle mass. driving habits are smoother than other regions. But compared to CLTC,
To achieve lower fuel consumption, vehicle application scenarios must fuel consumption of WLTC is more similar to RDE in both conventional
be considered: if the vehicle is mainly running in the densely populated tests and hybrid tests. CLTC doesn’t close the fuel consumption gap
cities, the hybrid is a plausible choice, otherwise, the conventional. between laboratory test and real driving.
Compared to WLTC, the significantly higher RDE fuel consumption/
CO2 emissions are expected and have been repeatedly reported in re-
3.3. CO emission
cent studies for different vehicle types [14,29,38]. In this paper, the
WLTC gets a higher or at least the same level fuel consumptions than
Compared to the conventional vehicle, the hybrid vehicle CO
the RDE test. This might be a result of different driving habits: China's
emission factor is higher in all test cycles (seen in Fig. 9). One reason is

Fig. 4. Engine load VS speed distribution (Capital letter C represents the conventional test vehicle and H represents the hybrid test vehicle).

5
Y. Wang, et al. Fuel 278 (2020) 118340

Fig. 5. Fuel consumption.

the longer warming up time for the hybrid. Frequent start-stop rather tests started, the hybrid won’t start the engine immediately. The engine
than constant running means the hybrid takes much more time to warm will start until the power demand is beyond the electric motor or the
up the engine and the catalyst. It cost over 1500 s for the hybrid engine battery needs to be charged. This means there is no “Idle period” for the
to get fully warmed (coolant reached 70 °C) during CLTC, while con- hybrid engine, and the engine will power the generator or the wheel
ventional one only takes around 300 s. Warming up period could sig- immediately when it’s started. That’s the reason for the hybrid higher
nificantly increase the CO emission because of the enriched fuel-air cold-start emission spike [44]. With increased engine load, the con-
mixture, the deterioration of fuel vaporization and incomplete com- ventional may also have a higher cold-start CO spikes.
bustion [39–42]. Even the engine and the catalyst is fully warmed, the The instantaneous CO mass emission spike occurs at high engine
frequent start-stop also increase the CO emission due to the worse air- load periods with the engine speed reaching around 5000 rpm and the
fuel mixture and incomplete combustion during re-start [43]. instantaneous mass emission rate could reach around 1 g/s. These
For the hybrid, the catalyst will reach the light-off temperature spikes last less than 10 s while more than 25% of the total CO was
within 100 s since the engine was started. Huang et al. speculate high emitted. With the engine speed reaching 5000 rpm, there is less time for
hybrid emission is because of the consequently larger temperature the fuel droplets to mix and evaporate, resulting in locally rich regions
variations in the TWC of hybrid cars [37]. But in our observation, once and incomplete combustion [45]. The CO formed during hydrocarbon
the catalysts reached the light-off temperature (around 500 °C), it won’t combustion couldn’t be fully oxidized into CO2 in these locally rich
drop down lower than the light-off temperature during the engine-stop regions, resulting in high CO emission [36]. For the conventional ve-
period. So larger temperature variation isn’t the reason for increased hicle, RDE3 has a higher AVG_A & RPA than RDE1 and RDE2, but the
CO emission for the hybrid. CO emission factor of RDE3 is lower than the other two. The similar
As shown in Fig. 10, the CO emission spikes occur in the warm-up pattern occurs between CLTC and WLTC. This may indicate in-
period and high power demand period (always on the motorway with stantaneous operating condition has a more significant effect than the
high engine speed). Different from the conventional vehicle, when the average operating condition on CO emission. High instantaneous

Fig. 6. Engine speed for the hybrid vehicle during CLTC and WLTC.

6
Y. Wang, et al. Fuel 278 (2020) 118340

Fig. 7. Time-solved wheel power for the hybrid vehicle during CLTC and WLTC.

emission conditions should be the focus of the future CO control. temperature is below the light-off temperature so that the NOx formed
For the hybrid, CLTC is over 50% higher than other test cycles. For during combustion couldn’t be converted into N2. That’s why a large
the hybrid, besides the high instantaneous CO emission, the CO emis- amount of NOx is emitted during the warm-up period. For the hybrid,
sion is determined by the number of the engine re-start, engine running CLTC gets the highest NOx emission due to its longest warm-up time (it
time since each star, and the interval between adjacent starts. Longer takes over 1500 s while for WLTC warm-up takes around 650 s).
interval and shorter running time mean the engine couldn’t be fully With a large amount of NOx emitted during the warm-up period, the
warmed, leading to higher CO emission. It could be seen in Fig. 6 that shorter the distance, the higher the distance-specific NOx emission.
the interval between adjacent starts during CLTC is quite long (even CLTC and WLTC test distance is around 1/4 ~ 1/3 of the RDE test,
over 300 s) and engine running time since each start is quite short (less leading to the highest distance-specific NOx emission. With a light-duty
than 10 s) and the coolant temperature is only 48 °C at the 1000 s of the diesel vehicle equipped with the lean NOx trap (LNT) tested, Luján et al.
test. That’s why hybrid CLTC gets the highest CO emission. tested a Euro 6 light-duty diesel vehicle under real driving condition
and found that the removal of the cold start period from the urban data
leads to a raw emissions reduction of 3.7% in g/km NOx emission [47].
3.4. NOx emission
The reduction, with warm-up NOx data excluded, is over 30% for RDE
tests in this paper and this is much higher than Luján’s results. For
Most of the passenger vehicle is fueled with gasoline in China, and
gasoline vehicles, NOx concentrates in the cold-start period while for
the NOx isn’t the main concern of it. But China-6 still sets a NOx limit
diesel vehicles, NOx increases with engine load [48]. That’s why the
for passenger vehicles: 60 mg/km for China-6a, 35 mg/km for China-
gasoline gets a higher reduction than diesel when cold start data is
6b; and 2.1 is recommended as the conformity factor for RDE tests [4].
excluded.
Except for the conventional CLTC, all the other tests are within the
Compared with the conventional vehicle, 5 hybrid tests showed an
China-6a NOx limit (seen in Fig. 11).
obvious reduction in NOx emission. One reason is, with the electric
From Fig. 12, there are significant spikes for the conventional
motor, the power output of the hybrid engine is lower than the con-
during warm-up (until engine coolant reached 70 °C) period and warm-
ventional, so the in-cylinder combustion temperature is also reduced
up NOx mass emission is 0.76 g (85.39% of the total NOx), 1.14 g
accordingly [44]. One of the most important factors for NOx generation
(87.02% of the total NOx), 0.62 g (43.06% of the total NOx), 0.79 g
is enough high temperature, so lower temperature means less genera-
(31.98% of the total NOx) and 0.51 g (55.43% of the total NOx) re-
tion of the NOx [36]. As shown in Fig. 13, fuel was also less enriched of
spectively for the 5 conventional tests. Low engine temperature during
the hybrid vehicle, so that the formation of prompt NO is reduced.
warm-up period leads to worse fuel-vaporing/mixture for GDI vehicles
Meanwhile, the equipment of the cGPF is one of the reasons for the
and results in locally rich regions near the chamber wall as fuel is di-
lower NOx emission as NOx could be the oxidant during GPF re-
rectly injected to these areas. The amount of NO formed near the flame
generation [49].
increases rapidly as the fuel-air ratio increases and the rapidly formed
NO is termed as “prompt NO” [46]. Meanwhile, the catalyst

Fig. 8. Fuel consumption in urban, rural and motorway.

7
Y. Wang, et al. Fuel 278 (2020) 118340

Fig. 9. CO emission results.

3.5. PN emission driving conditions in the winter season [52]. In the present paper, with
vehicles tested at 20 °C, warm-up PN is around 15% of the total PN.
As shown in Fig. 14, all the tests are within the China-6b limits This may indicate that ambient temperature has a significant effect on
(6.0*1011#/km). For the conventional, CLTC gets the highest distance- GDI vehicle PN characteristics: the lower the ambient temperature, the
specific PN emission: 4.17*1011 #/km and as shown in Table 4, nearly higher the cold-start PN portion. With the efficient control of the cold-
30% of the PN is emitted during the warm-up section. For WLTC, over start PN, the PN emission factor could be significantly reduced. Opti-
40% of the PN was emitted during the warm-up section and the warm- mizing the hardware and calibration is a plausible solution to reduce
up PN portion of three RDE tests is around 15%. For the GDI engine, warm-up PN [53].
during engine warm-up, the fuel will be injected on the cold piston and Many research found that, without particle filter, hybrid vehicles
cylinder wall. Low temperature limits the fuel vaporing so that the air- may emit more particles than the conventional one [54,55]. In this
fuel mixture is inhomogeneous, leading to locally incomplete combus- paper, with GPF equipped, the hybrid vehicle PN doesn’t show a sig-
tion and the increment of PN [45,50,51]. Ko et al. reported the warm- nificant increase compared to its conventional counterpart. But the
up PN friction of the GDI vehicle could reach over 50% under real distribution of the PN is different between the conventional and the

Fig. 10. Instantaneous CO emission.

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Y. Wang, et al. Fuel 278 (2020) 118340

Fig. 11. NOx emission results.

hybrid. Fig. 15 illustrates the instantaneous PN emission rate. Unlike The spikes get lower and lower as tests go on. This is because once
the conventional test vehicle, no PN spikes were observed during the the generation starts, the cumulated particles in the filter are getting
warm-up period of the hybrid, but there are significant spikes when the less and less. Fig. 17 illustrates the instantaneous PN distribution at
hybrid engine is fully warmed. These spikes occupied 60.75%–84.81% various lambda. Most of the high instantaneous PN was observed at
of the total PN depending on the test cycles. lean fuel condition (lambda > 1), as the oxygen left in the exhaust gas
These spikes are related to the GPF regeneration. Fig. 16 illustrates could be the oxidant during the GPF regeneration.
the time-resolved catalyst temperature and PN emission. Czerwinski For the hybrid test vehicle, with GPF equipped, more little particles
et al. noticed the GPF self-regeneration is associated with extremely were emitted in the urban due to the regeneration takes place in urban
high exhaust temperature: 650–700 °C [56]. The first spike occurs when (as shown in Fig. 15). This might mean more thin particle exposure to
the catalyst reached around 700 °C and this is when the GPF re- the public and thin particles might bring more health hazards [59]. The
generation starts: when the filter temperature reaches around 700 °C, public exposure could be significantly reduced if the regeneration could
the previously cumulated particles are oxidized into smaller particles take place in rural/motorway. Placing the GPF farther away from the
and these small particles escape from the filter resulting in the in- engine might be a feasible solution. By this means, GPF temperature
stantaneous PN spikes [57,58]. could be reduced and at the proper location, the GPF could reach

Fig. 12. Instantaneous NOx emission.

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Y. Wang, et al. Fuel 278 (2020) 118340

Fig. 13. Lambda distribution during RDE test.

regeneration temperature only in rural/motorway. There is less fuel cut Table 4


in rural/motorway so that extra air is needed to serve as the oxidant for PN emission and the portion of warm-up (for the conventional)/Regeneration
regeneration. By this means, the total PN may not get a decrease, but (for the hybrid) PN.
the exposure to the public could be reduced significantly. Total PN (#) Cold-start PN (#) Portion (%)

Conentional CLTC 6.32E12 2.40E12 29.75


4. Conclusion WLTC 6.60E12 2.71E12 41.06
RDE1 1.82E13 3.28E12 18.02
Gaseous and particle emissions were measured on a pair of vehicles RDE2 2.34E13 3.08E12 13.16
RDE3 1.89E13 2.76E12 14.60
(one conventional and its hybrid counterpart from the same model
series) tested over three driving cycles (CLTC, WLTC, and RDE). With Total PN (#) Regeneration PN (#) Portion (%)
the RDE tests simulated on the chassis dynamometer, the reproduci-
Hybrid CLTC 4.25E12 3.24E12 76.24
bility and comparability of the RDE test results are ensured. All three WLTC 8.84E12 5.37E12 60.75
kinds of cycles were successfully executed and with the obtained re- RDE1 1.29E13 9.02E12 69.92
sults, the following conclusion could be made. RDE2 2.30E13 1.83E13 79.57
According to the test speed and engine load, compared with CLTC, RDE3 2.37E13 2.01E13 84.81

WLTC is more similar to the RDE test. For most pollutants, CLTC doesn’t
close the gap between laboratory tests and real driving because the
consumption. Compared to the CLTC, WLTC gets a more similar fuel
average speed of the CLTC is quite low. More study is needed to verify
consumption with the RDE tests for both the conventional and the
whether CLTC, compared with WLTC, is more similar to China’s real
hybrid. This may indicate, compared to CLTC, WLTC is more similar to
driving. The following is the elaboration of the main conclusion:
the real driving condition of China. Hybrid fuel consumption is around
For the conventional, CLTC gets the highest fuel consumption, while
35% lower than the conventional in urban, but it’s around 15% higher
for the hybrid, CLTC gets the lowest fuel consumption. This is because,
in rural/motorway. To get better fuel efficiency, vehicle application
compared to WLTC/RDE, CLTC gets the lowest average speed: for the
scenarios must be considered.
conventional, low speed means the engine is operated at high BSFC
All the tests meet the China-6b CO limit (500 mg/km) and the hy-
condition, leading to higher fuel consumption; for the hybrid, lower
brid has a much higher CO mission than the conventional due to the
speed means less working time of the engine, leading to lower fuel

Fig. 14. PN emission results.

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Y. Wang, et al. Fuel 278 (2020) 118340

Fig. 15. Instantaneous PN emissiona) CLTC b) WLTC c) RDE1 d) RDE2 e) RDE3.

longer warm-up time for the engine/catalyst and worse air-fuel mix- the warm-up section, so the shorter the test distance, the higher the
ture, worse vaporization and worse combustion during the engine re- distance-specific NOx emission factor. That’s why CLTC and WLTC get
start. Hybrid CLTC gets the highest CO emission factor as it takes over higher distance-specific NOx emission than RDE tests. With better
1500 s to get fully warmed. The instantaneous CO mass emission might control of warm-up NOx, the NOx emission factor could reduce at least
reach 1 g/s at the high engine speed period and 25% of the total CO 30% for conventional RDE tests.
could be emitted in less than 10 s due to these spikes. High in- All the tests meet the China-6b PN limits (6.0*1011#/km). With the
stantaneous emission conditions should be the focus of future emission equipment of the GPF, hybrid PN emission is significantly reduced. For
control. the conventional, cold-start PN occupied 30%, 40%, and 15% of the
Except for the conventional CLTC, all the other tests are within the total PN respectively for CLTC, WLTC, and RDE tests. The lower the
China-6a NOx limit (60 mg/km). Because of enriched fuel and low ambient temperature, the higher the cold-start PN portion. For the
catalyst temperature, the warm-up NOx portion of the five conventional hybrid equipped with GPF, the instantaneous PN spikes were observed
tests is 85.39%, 87.02%, 43.06%, 31.98%, and 55.43% respectively. after the engine is fully warmed. This is a result of regeneration of the
For the hybrid, lower load and less enriched fuel limit the NOx gen- GPF: with the GPF temperature reaching around 700 °C and
eration, and during GPF regeneration, some of the NOx is consumed as lambda > 1, the regeneration starts. The particles filtered on the GPF
the oxidant. This is why the hybrid gets a much lower NOx emission. were oxidized to smaller particles and escaped from the filter leading to
For the conventional vehicle, a large amount of NOx is emitted during the observed spikes. These regeneration particles occupied over 60%

Fig. 16. Time-resolved catalyst temperature and PN emission.

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Y. Wang, et al. Fuel 278 (2020) 118340

Fig. 17. Lambda-PN distribution.

(with the highest reached 84.81%) of the total particles. GPF re- interests or personal relationships that could have appeared to influ-
generation brings more thin particle exposure to the public as the re- ence the work reported in this paper.
generation takes place in urban areas. Placing the GPF farther away
from the engine may make the regeneration take place in rural or
highway and the public exposure is reduced. By this means, the dis- CRediT authorship contribution statement
tance-specific PN emission may not decrease, but the public exposure
could be reduced significantly. No pattern was found between PN Yachao Wang: Investigation, Methodology, Data curation, Writing
emission and test cycles. - original draft, Writing - review & editing. Chunxiao Hao: Data
curation, Writing - original draft. Yunshan Ge: Conceptualization,
Funding Validation, Supervision. Lijun Hao: Data curation, Writing - original
draft. Jianwei Tan: Data curation, Writing - original draft. Xin Wang:
This work was supported by the Ministry of Science and Technology Data curation, Writing - original draft. Pengyu Zhang: Data curation,
of the People’s Republic of China [grant numbers 2017YFF0211802-2]. Writing - original draft. Yuan Wang: Investigation, Visualization.
Weidong Tian: Investigation, Visualization. Zhiqi Lin: Investigation,
Declaration of Competing Interest Visualization. Jian Li: Investigation, Visualization.

The authors declare that they have no known competing financial

Appendix A

See Table 5.

Table 5
Symbols used in the equations.
Symbols Implication Unit

mgas,i instantaneous emission flow rate for pollutant i g/s


ρgas,i density for pollutant i kg/m3
ρgas,e density for the exhaust gas kg/m3
cgas,i volume concentration for pollutant i ppm
q exhaust volume flow rate m3/s
mPN instantaneous PN flow rate #/s
cPN particle concentration #/m3
p vehicle instantaneous wheel power demand kW
f resistance coefficients N·(km/h)−1 for f1
N·(km/h)−2 for f2
N·(km/h)−3 for f3
v vehicle speed km/h
a vehicle acceleration m/s2
m vehicle mass kg
F vehicle distance-specific fuel consumption L/100 km
MCO2 distance-specific CO2 emission g/km
fF coefficient between CO2 emission and fuel 100 g/L
consumption

12
Y. Wang, et al. Fuel 278 (2020) 118340

Appendix B. Supplementary data

Supplementary data to this article can be found online at https://doi.org/10.1016/j.fuel.2020.118340.

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