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Overview of Artificial Liñ Systems

Kermit E. Brown, sPE, U. of Tulsa

Summary
This paper gives guidelines to assist in the selection of One serious limitation to artificial lift installations has
artificial lift methods. The most important guideline is been the installation of small casing sizes, which limits
determination of the flow rates possible by each method. the installation to specific tubing sizes to obtain the ob-
This requires preparation of pressure/flow rate diagrams
jective flow rate and, in particular, limits the size of
combining well-inflow performance relationships with
retrievable gas lift equipment and/or pumping equip-
tubing intake curves. The tubing intake curve includes
ment. The installation of gas-lift mandrels that accept
pressure loss in the complete piping system and/or
only I-in. (2.5-cm) OD gas-lift valves is common in the
pressure gains by the pumping method. Many other fac-
U.S. , and serious limitations on gas passage volumes
tors other than rate, such as location, retrievability by
are imposed on the system with this small valve. Also,
wireline, corrosion, paraffin, scale deposition, cost,
the better performance characteristics of the 1 /z -in.
operating life, and others, influence the final selection of
(3.81-cm) OD valve are lost. For the pumping systems,
lift equipment.
the smaller capacity pumps must be used in the smaller
Introduction casing sizes, and sometimes the advantage of
This paper provides an overview of artificial lift systems retrievable pumps is lost.
and gives guidelines indicating when one system is better Surface-space limitations become an important factor.
to use than another. Advantages and disadvantages are For example, if large compressors for gas lift or large
given with examples in the selection of lifl methods. generators for electrical pumping are anticipated for off-
This list represents the relative standing of lift systems shore platforms, provisions must be made in the original
based on the number of installations throughout the design to allow for both weight and space on the plat-
world: (1) sucker rod pumping (beam pumping), (2) gas forms. Some engineers are invariably optimistic about
lift, (3) electric submersible pumping, (4) hydraulic natural flow in the planning stage, and in many instances
piston pumping, (5) hydraulic jet pumping, (6) plunger they still maintain that artificial lift will not be required
(free-piston) lift, and (7) other methods. This differs ac- during the life of a field. This leads to very poor plan-
cording to field, state, and country. ning, especially on offshore facilities.
New lift systems are being developed and tested con- In the design of artificial lift systems for a well, it is
tinually. The lifting of heavy viscous crude oils requires recommended that it initially be treated as if it were a
special attention, and methods designed specifically for flowing well—i.e. , a production systems graph should
this purpose are being tested. Wells located offshore and be prepared to see if the well is capable of flowing and, if
in deep water present specific problems, and surface- it is, at what rate. The artificial lift analysis can be placed
space limitations become important. The artificial lift on the same plot. Numerous flowing wells will show in-
method should be considered before the well is drilled. creased flow rates when placed on artificial lift.
Obviously this cannot be done on wildcat wells, but it The purpose of any artificial lift system is to create a
must be done on all subsequent development wells. The predetermined tubing intake pressure such that the reser-
drilling program must be set out to ensure hole sizes that voir may respond and produce the objective flow rate.
permit adequate casing and tubing sizes. The design and analysis of any lifting system can be
divided into two main components. The first is the reser-
Ot 49—2136/82/0010-9979$00.25 voir component (inflow performance relationship),
Copyright 1982 Society of Petroleum Engineers of AIME
which represents the well’s ability to produce fluids. The
2384 JOURNAL OF PETROLEUM
TECHNOLOGY
TABLE 1—RELATIVE ADVANTAGES OF ARTIFICIAL LIFT SYSTEMS”

Hydraulic
Electric Submersible Hydraulic
Rod Pumping Piston Pumping Pumping Gas Lift Jet Pump Plunger Lift
Relatively simple Not so depth limited— Can lift extremely Can handle large Retrievable without Retrievable without
system design. can lift large volumes high volumes, volume of solids with pulling tubing. pulling tubing.
from great depths, 20,000 B/D minor problems.
Units easily 500 B/D (79.49 m ^/d), (19 078 m"/d), in Has no moving parts. Very inexpensive
changed to other from 15,000 ft shallow wells with Handles large volume installation.
wells with minimum (4572 m). Have been large casing. Currently in high-PI wells No problems in
cost. lifting -L 120,000 B/D (continuous lift), deviated or crooked Automatically keeps
installed to 18,000 ft
(5486.4 m). (19 068 m*/d) from 50,000 B/D holes. tubing clean of
Efficient, simple water supply wells in (7949.37 m*/d). paraffin, scale.
and easy for field Crooked holes Middle East with Unobtrusive in urban
people to operate. 600-hp (448-kW) Fairly flexible— locations. Applicable for high
present
minimal problems. units; 720-hp (537- convertible from gas oil ratio wells.
Applicable to slim kW) continuous to Applicable otlshore.
holes and multiple available, 1,000-hp intermittent to Can be used in
Unobtrusive in urban
completions. (746-kW) under chamber or plunger Can use water as a
locations. conjunction with
development.
Can pump a well down Power source can be lift as well power source. intermittent gas lift.
lo very low pressure remotely located. Unobtrusive in urban declines.
(depth and rate locations. Power fluid does not Can be used to unload
dependent). Analyzable. Unobtrusive in urban have to be so clean liquid from gas wells.
Simple to operate. locations. as for hydraulic
System usually is Flexible—can usually piston pumping.
naturally vented for match displacement Easy to install Power source can be
gas separation and to well’s capability downhole pressure remotely located. Corrosion scale
fluid level soundings. as well declines. sensor for telemetering emulsion treatment
pressure to surface via Easy to obtain easy Io perform.
Flexible—can match Can use gas or cable. downhole pressures
displacement rate to electricity as and gradients. Power source can be
well capability as well power source. Crooked holes present remotely located and
declines. no problem. Lifting gassy wells can handle high
Downhole pumps is no problem. volumes to 30,000 B/D
Analyzable. can be circulated Applicable offshore. (4769.62 m*/d).
out in free systems. Sometimes serviceable
Can lift high- Corrosion and scale with wireline unit.
temperature and Can pump a well treatment easy to
viscous oils. down to fairly low perform. Crooked holes present
pressure. no problem.
Can use gas or Availability in
electricity as power Applicable to different size. Corrosion is not
source. multiple completions. usually as adverse.
Lifting cost for high
Corrosion and.scale Applicable oflshore. volumes generally Applicable offshore.
treatments easy to very low.
perform. Closed system will
combat corrosion.
Applicable to pump
oP control if Easy to pump in
electrified. cycles by time clock.

Availability of Adjustable gear box


different sizes. for Triplex oflers
more flexibility.
Hollow sucker rods
are available for Mixing power fluid
slim hole completions with waxy or viscous
and ease of inhibitor crudes can reduce
treatment. viscosity.

Have pumps with


double valuing that
pump on both
upstroke and
downstroke.

‘Reprinted with permission from S. Gibbs, Nabla Corp., Midland, T8, with modifications by It. nrown. ’

properties, hole characteristics, long-range recovery


second component represents the entire piping and ar-
tificial lift system. This includes separator, flowline,
flowline restrictions such as chokes, tubing string, tub-
ing string restrictions such as safety valves, and the ar-
tificial lift mechanism itself. Tubing intake pressures
then can be determined for varying flow rates, and when
this intake curve is placed on the same plot as the IPR
curve, the rate for a particular lift method can be deter-
mined.
These factors should be considered in the selection of
artificial lift equipment: producing characteristics, fluid
plan, surface facilities, location, available power
sources, operating problems, completion type, automa-
tion, operating personnel, service availability, and
economics. Tables l and 2 ' summarize the advantages
and the disadvantages of the principal methods that are
commonly used.

Factors To Consider in Design


Liquid Productive Capacity of the Well
The desired rate from a panicular well is the most
significant factor in selecting the lift method. It is
impor-
TABLE 2—RELATIVE DISADVANTAGES OF ARTIFICIAL LIFT SYSTEMS*

Electric Submersible Hydraulic Jet


Rod Pumping Hydraulic Pumping Pumping Gas Lift Pumping Plunger Lift
Crooked holes present Power oil systems are Not applicable to Lift gas is not Relatively inefficient May not take well to
a friction problem. a fire hazard. multiple completions. always available. lift method. depletion; hence,
eventually requiring
High solids Large oil inventory Only applicable with Not efficient in Requires at least 20^A another lift method.
production is required in power oil electric power. lifting small fields submergence to
troublesome. system which detracts or one well leases. approach best lift Good for low-rate
frorri profitability. High voltages efficiency. wells only normally
Gassy wells usually (1,000 V} are Difficult to lift less than 200 B/D
lower volumetric High solids necessary. emulsions and Design of system is (31.8 mid).
efficiency. production is viscous crudes. more complex.
troublesome. Impractical in Requires more
Is depth limited, shallow, low-volume Not efficient for Pump may cavitate engineering
primarily due to rod Operating costs are wells. small fields or under certain supervision to adjust
capability. sometimes higher. one-well leases if conditions. properly.
Expensive to change compression
Obtrusive in urban Usually susceptible equipment to match equipment is Very sensitive Danger exists in
locations. to gas interference declining well required. to any change in plunger reaching too
— usually not capability. backpressure. high a velocity and
Heavy and bulky in vented. Gas freezing and causing surface
offshore operations. Cable causes hydrate problems. The producing of free damage.
Vented installations problems in handling gas through the pump
Suseptible to are more expensive tubulars. Problems with dirty causes reduction in Communication
paraflin problems. because of extra surface lines. ability to handle between tubing
tubing required. Cables deteriorate liquids. and casing required
Tubing cannot be in high Some difficulty in for good operation
internally coated Treating for scale temperatures. analyzing properly Power oil systems unless used in
for corrosion. below packer is without engineering are fire hazard. conjunction with gas
difficult. System is depth supervision. lift.
H tS limits depth at limited, 10,000 ft High surface power
which a large volume Not easy for field (3048.0 m), due to Cannot effectively fluid pressures are
pump can be set. personnel to cable cost and produce deep wells required.
troubleshoot. inability to install to abandonment.
Limitation of enough power
Difficult to obtain
downhole pump design valid well tests in downhole (depends Requires makeup gas
in small diameter low volume wells. on casing size). in rotative systems.
casing.
Requires two strings Gas and solids Casing must
of tubing for some production are withstand lift
installations. troublesome. pressure.

Problems in treating Not easily analyzable Safety problem with


power water where unless good high pressure gas.
used. engineering
knowhow.
Safety problem for
high surface pressure Lack of production
power oil. rate flexibility.

Loss of power oil in Casing size


surface equipment limitation.
failure.
Cannot be set below
fluid entry without
a shroud to route
fluid by the motor.
Shroud also allows
corrosion inhibitor
to protect outside
of motor.

More downtime when


problems are
encountered due to
entire unit deing
downhole.

* Reprinted with permission from S. Gibbs, Nabla Corp., Midland, TX, with modifications by K. Brown. '

tant to have sufficient data to construct pressure/flow in Fig. determination


rate diagrams, such as inflow performance curves shown l. This also is critical,
OCTOBER 1982 2387
depending on whether the objective flow rate is less that
the max- imum. An economic limit is reached when
profits de- rived from increased oil production are offset
by addi- tional costs.
To compare rates of different lift methods properly, it WELL A
is necessary to establish tubing intake curves for each lift
system (Fig. 2). The solution position for rate determina-
tion in Fig. 2 is taken at the bottom of the well, opposite (INFLOW
PERFORhtANCE
the completion interval. The intersection of each intake CURVE)
curve with the well inflow performance (IPR) curve
shows the flow rate for a particular lift method. The rates
possible by each method will change depending on well
conditions. Each well must be evaluated separately, and

RATE •h'
many factors control the flow rate. For example, the rate
Fig. 1—Typical inflow performance curves.
by gas lift may exceed all other methods if relatively
high volumes of free gas must be handled by the pump-
ing mechanism, whereas electrical pumping may show
higher rates for high productivity water wells and low
GOR oil wells. NATURAL FLOW (NF)
The procedures for preparation of these intake curves BEAM PUMP (BP)
has been presented by Agena. 2 A short summary of the
method of preparation is presented here. It is suggested JET PUMPING (JP)
that the first intake curve for any well will be prepared GAS LIFT (GL)
ELECTRICAL
assuming that the well will flow naturally. Fig. 3 shows PUMPING (EP)
that this well does flow naturally. If the tubing intake
curve falls above the IPR curve as noted in Fig. 3, the
well is dead. PRESSURE

Procedure for Preparation of Tubing Intake Curves.


The tubing intake curve is prepared independently of the
IPR curve (see Figs. 4a, 4b, and 4c). To prepare these
curves, all pressure losses must be accounted for starting
from the separator and summing up all losses and gains
(in case of pumps) to the bottom of the well. All restric-
tions such as surface chokes, safety valves, and Fig. 2—Tubing intake curves for artificial lift systems.
downhole restrictions must be accounted for.
A brief description of the preparation of these curves is
given in the following discussions and starts with the
flowing well.

The Flowing Well. Fig. 5 shows the various losses in tant in


pressures and corresponding pressure traverses for a rotative
flowing well. For c1arification, this is divided into sur- compresso
face and downhole segments. r gas-lift
For the simple system, the various restrictions such as installation
surface chokes, etc. may be eliminated. Note that all s because
losses are additive, beginning with the separator (con-
stant pressure vs. rate for most applications). To con- PRESSURE
struct tubing intake curves for a pressure vs. flow rate
diagram, it is necessary to assume flow rates and to
determine the corresponding tubing intake pressures.
Typical results are shown in Fig. 4.
The solution node or position can be taken anywhere
in the system. Often it is taken at the wellhead or the
separator to emphasize the effect of certain segments of
the system. Fig. 6 shows a wellhead pressure solution,
which isolates the effect of the flowline. Fig. 7 shows
the solution taken at the separator to emphasize the effect
of separator pressure.
The separator pressure becomes increasingly impor-
2386 JOURNAL OF PETROLEUM
TECHNOLOGY
RATE •• • rig. 3—Dead

well.

OCTOBER 1982 2387


PRESSURE

PRESSURE

RATE ¥•

RATE ¥•
a

PRESSURE STABLE
RATE

RATE ¥•
d
PRESSURE

RATE ¥•
PRESSURE
b

RATE %
e
Fig. 4—(a) dead well, (b) dead well, (c) dead or severe heading well, (d) well flowing at Position 2, (3) stable flow.

the separator pressure controls the suction pressure to average reservoir pressures, the node at the bottom of
the compressor and, hence, controls horsepower re- the well is
quirements.

Gas-Lift Well. The preparation of tubing intake curves


is more complex for gas-lift wells. This is because the
in- jection gas/liquid ratio becomes an additional
unknown quantity. Figs. 8 and 9 show typical
continuous flow gas-lift system plots, including a
horizontal flowline.
For gas-lift wells, the solution point to determine rate
usually is taken at one of two nodes, at the bottom of
the well or at the top of the well. Figs. 8 and 9 show the
solution to the same problem taken at both nodes. If the
solution point is taken at the bottom of the well, the
well capability can be isolated. For IPR’s at different
2388 JOURNAL OF PETROLEUM TECHNOLOGY
a logical solution point. The tubing intake pressure
curve represents the entire piping system, including
separator pressure, flowline, any restrictions, and the
tubing.
By taking the solution at the surface (Fig. 9), the pip-
ing system has been separated. One curve represents
the separator pressure and flowline; the other curve
incor- porates the tubing string and IPR of the well.
Both solu- tions may be advisable.
A final gas-lift well performance curve of oil flow
rate vs. gas injection rate can be obtained from either
plot. This final plot is essential for optimization (Fig.
10). For optimal allocation of gas to one well of a
group, this type of curve is necessary.

Pumping Systems. The preparation of tubing intake


curves for pumping systems can be relatively simple,
for

OCTOBER 1982 2389


SURFACE CHOrE

SAFETY HORIZONTAL
VALVE
WELLHEAD ’wh
PRESSURE
TUBING INTAKE PRESSURE - SEPARATOR PRESSURE 3• FLOWLINE
FLOWLINECHOKE ISOLATED
VERTICAL
TUOINO ’SAFETY VALVE
t
’RESTnICTION

RATE ••$•
Ftg. 6—Solution at wellhead.

a
SEPARATOR
PRESSURE
ISOLATED
SEPARATOR PRESSURE

SEPARATOR
PRESSURE SEPARATOR
LENGTH

CHOKE
PRESSURE DOWNSTREAM OF CHOKE

WELLHEAD
PRESSURE

RATE •g•
b
Fig. 7—Effect of separator pressure.

ABOVE SAFETY VALVE


I
BETWEEN SAFETY VALVE AND
DOWNHOLE RESTRICTION
DEPTH

BELOW DOWNHOLE
RESTRICTION
TOTAL A »+=«

PRESSURE ••$• TUBING INTAKE


PRESSURE

Fig. 5—(a) total piping system, (b) flowline pressure traverse,


Fig. 8—Gas-lift solution node at bottom of well.
(c) tubing pressure traverse.

a well pumping no gas, to rather complex, for a well


system is shown in Fig. 11 along with the
that must pump gas. The solution is easily understood
corresponding tubing intake curve. Note that the
by thinking of the pump as a downhole compressor that
appearance of the tub- ing intake curve is the same as
per- mits fluids to enter at one pressure and discharges
for gas lift or for the flow- ing well. A change in the
them at another pressure. However, a pump is a very
pump size will shift the tubing intake curve.
poor compressor when gas is present, and with liquids
For pumping systems handling gas, it is important to
there is little or no compression, although a high Ap is prepare IPR curves for total fluid intakes (Fig. 12).
developed. The problem becomes more complex when
the pump is set up the hole compared with being set on Gas Production Expected From the Well
bottom. A typical pressure traverse for a pumping
The amount of gas produced and, hence, the gas/liquid
ratio is a significant factor in selecting the artificial lift
method. If high volumes of gas must pass through the lift
mechanism (Fig. 12), a reduction in liquid capacity can
••• be expected for all pumping systems, and gas lifl is one
•= , of the most logical choices. Complete gas-lock may oc-
cur in some pumping systems, but in any event the gas
i- • occupies volume that must be displaced. The ability of
• ,qp„q „,p„ some pumping systems to handle gas is suspect. Elec-
'” „j p• •, trical pumps start losing efficiency when the in-situ gas
"'••' volume to be handled exceeds 107c of the total fluid
pumped. Sucker rod pumps may gas-lock completely
with high gas production. Hydraulic piston pumps
0 in should not gas-lock, but they must displace the gas and,
hence, liquid capacity is reduced. Therefore, hydraulic
Fig. 9—Gas-lift solution node at top of well. piston pumps are affected less seriously by gas than are
rod pumps. The difficulty of venting gas in offshore
locations (beneath the safety valve) can reduce the
pump’s effectiveness. Free gas also reduces the ability
of jet pumps to handle liquids. Gas lih and plunger lift
D- are suitable for high GOR wells.
The physical limitations of gas venting must be
reviewed thoroughly. Current practices do not encourage
wasting any energy, and, therefore, the gas must be
placed back in the same system as the well production,
or provision must be made for a separate system. In
some fields a low-pressure gas pickup system may be in-
stalled, and the venting of gas into a lower-pressure
system may be much more attractive.
cas •JEczioa xaTE tuscrxol A few artificial lift systems are ideally suited for
handling gas, such as continuous flow gas lifl, intermit-
Fig. 10—Gas-lift performance curve for Figs. 8 and 9. tent gas liñ, and plunger lift. Continuous flow gas lift
can be benefited if the formation produced gas is not
already excessive—i.e., if the injection of additional gas
still can lighten the flowing pressure gradient. Intermit-
tent gas lift can lift wells making gas but does not
utilize the formation gas in doing so. A plunger may be
ideally suited for wells making gas, but provision must
be made for communication between the tubing and
annular space in most cases. The volume and pressure
buildup on the casing provides the necessary energy to
push the plunger to the surface periodically.

Depth Limitations and Effective Lift


An oñen misunderstood term is “effective liñ.” For ex-
b ample, a pump may be set at 12,000 fl (3657.6 m) but
only lifts from 8,000 ft (2438.4 m). Therefore, if we

TUBING INTAKE
CURVE

PRESSURE
> TOTAL
PRESSURE 0 VOLUMET R IC
RATE

STOGK TANK
RATE
RATE •g•
RATE •g•
Fig. 11—(a) typical pump installation, (b) pressure traverse
for
pumping system, (c) pumping-system-rate solution Fig. 12—IPR curves for total fluid production including gas.
at bottom
OCTOBER 1982 of well. 2391
SEPARATOR

FEET
EFFECTIVE
2OOO LIFT POSITION
FEET
.T

Pt • 3000 psi

P t,• 160 psi

PUMP AT 4500 FEET

PD • 1200 psi
A Pp • Pg - 0 psi • I2OO -O
PUMP AT EFFECTIVE PUMP AT IOOOO FEET
LIFT POINT I2OO0 Pg • 3200 psi APpggp• 2000 psi
2000 •f ‹xc • 1200 psi
FEET PUMP INTAKE PRESSURE • O

P, •3OOOpi - Pr • 3000 psi

PI • 2.0

Fig. 13—(a) effective lift piston, (b) pump set at effective lift, (c) pump set at bottom, (d) pump set at 10,000 ft.

assume that the pump must lift from its setting depth, the
4,500 ft (1371.6 m), such as tubing loss, flowline loss,
unit may be designed for greater horsepower than re-
and separator pressure.
quired. For example, if a well is 12,000 ft (3657.6 m)
If we assume that the pumping system is at 10,000 ñ
deep, has a static pressure of 3,000 psi (20.68 MPa), PI
(3048 m), or even on bottom at 12,000 ñ (3657.6 m),
is 2 (assumed constant), gas liquid ratio = 300 scf/bbl
the pump must lift only from the effective lift point of
(53.5 std m 3 31. wellhead pressure is 160 psi (1.10 4,500 ft (1371.6 m). Another way to visualize this
MPa), and is completed with 2 '/z-in. (6.35-cm) tubing,
what is the depth of effective liñ for a rate of 2,000 B/D concept is to note that the pump must create a certain
(317.97 m 3 /d)? The flowing bottomhole pressure (BHP) discharge pressure to overcome all pressure losses and
required for the well to yield this rate is
head above the effective lift point, which is also the Up
3,000 —(2,000/2) — 2,000 psi (13.79 MPa). The effec— that the pump must create if it is set at the effective lift
tive liñ point is that depth to which the flowing BHP is point. In the previous example, this Up is 1,200 psi
capable of supporting the fluids in the tubing string. (8.27 MPa) and is approximately the same regardless of
The appropriate .nultiphase flow correlation shows this the pump position, neglecting any effect of changes
to be 7,500 ft (7.- 86 m) from bottom or at a depth of caused by multiphase flow calculations. Fig. 13 clarifies
4,500 ft (1371.6 my (Fig. 13). Theoretically, a pumping this with the pump set at different positions. Note that
system could be set at 4,500 ft (1371.6 m) and, by discharge pressure is the same if the pump is on the
creating a zero intake pressure at this point, the bottom or at 10,000 ñ (3048 m), but less at 4,500 ñ
objective flow rate could be obtained. The discharge (1371.6 m) because of free gas lightening the pressure
head above the pump then would consist of all head and traverse. However, the total fluid volume (oil plus free
pressure losses above gas) is much higher at 4,500 ft (1371.6 m).
There are many reasons for setting a pump either abnormal sand production in these areas, the free
below or near the effective liñ point. Obviously, the pumps are replaced
pump should be submerged enough to allow sufficiently
high entry pressure to prevent cavitation and to over-
come any entry loss restrictions that might exist across a
downhole gas separator. Submergence in feet (meters)
is defined as the fluid level in the annulus above the
pump under operating conditions. The desirability of
creating low pump intake pressures may restrict some
pumping systems, and a general nile of thumb of 300-
psi (2.07-MPa) pump intake pressure for oil wells
pumping gas will restrict some pumps. The handling of
free gas volumes through the pump makes the deeper
setting position more attractive.

Depth Limitations. Electrical Pump. The principal


depth limitation for electrical pumps in past years has
been excessive temperatures. This limitation has been
improved upon, with some units now operating at 350°F
(176.6°C). However, shorter motor and cable life can be
expected as the temperature increases. Deeper setting
depths may be desirable to eliminate pumping free gas,
but longer life is expected for temperatures less than
225°F (107.2°C).

Gas Lifi. Gas lift is limited in depth principally by the


availability of gas injection pressure, with wells now
operating with surface injection pressures of from 300
to 3,000 psi (2.07 to 20.68 MPa). However, most gas-
lift valves begin to show shortened life expectancy at
pressures above 1,500 psi (10.34 MPa), and operational
characteristics of the valve may be less than optimum
because of very high dome charges or very strong and
heavy springs. However, some gas-lift valves are being
operated successfully at surface pressures of 2,500 psi
(17.24 MPa) or greater. For continuous flow, injection
depths of below 12,000 h (3647.6 m) have been
achieved. However, most of the very high-pressure
operations are utilizing orifices at the operating point.
Intermittent slug flow has been used to 12,000 ft
(3657.6 m), but the fallback of liquids can consume
most of the original starting slug. When used in
conjunction with a plunger, much of the slippage can be
eliminated. Intermittent chamber lifl becomes more
effective from greater depths.

Jet Pump. The jet pump is not very efficient for lifting
from great depths. It also requires a higher percentage
of submergence than do the other lift systems. A
minimum of 20' o submergence is needed for most
applications and even greater for better efficiencies.
However, some jet pumps are set at l I ,tD0 ñ (3352.8
m) and are producing 2fD to 300 B/D (31.8 to 47.7 m
3/d).

Hydraulic Piston Pumping. The most successful


method of artificial lift for wells below 10,000 to
12,000 ft (3048.0 to 3657.6 m) has been hydraulic
piston pump- ing. In south Louisiana, several pumps
have been set below 12,0tXl ñ (3657.6 m) with a few at
15,000 ñ (4572 m) and 18,000 ft (5486.4 m). They are
handling 300 to 500 B/D (47.7 to 79.5 m'/d), although
the exact depth of effective lih was not specified.
Additional details can be found in Ref. 2. Because of
OCTOBER 1982 2393
periodically on a scheduled basis. The ability to in the motor. Therefore, the motor must be
replace this pump with very little downtime makes it overdesigned or designed for the maximum
attractive for these conditions. Care should be possible condition so it occupies very little space.
exercised and deep well installations should be limited can be slowed down to Gas lift, electrical
to low PI and low BHP. bring the pump into a pumping, and hydraulic
more efficient range. piston pumping are the
Beam Pumping. Some beam pumping systems are The jet pump is quite systems generally
operating below 12,000 ñ (3657.6 m); however, the ad- sensitive to change in considered for off- shore
ditional horsepower to lift the sucker rods may become rates, and care should be operations. The ability to
excessive, and work to lift the rods must occur from exercised to size it retrieve gas lift valves
the pump depth and not from the effective lih depth. reasonably close to the and hydraulic pumping
Very low flow rates are expected. desired rates. It is also units is a distinct
The beam pump is the most widely used system for very sensitive to advantage, with the
shallow and medium-depth wells. The large number of backpressure and hydraulic pump having
wells on beam pump shows its attractiveness, and most requires more the lowest upper volume
operators feel quite comfortable with the beam unit and submergence than other limitation. The use of
it is an important factor in selection of lift equipment. systems. power water eliminates
Special units can pump more successively from The plunger lift and the fire
depths below 10,000 ft (3048 m). intermittent gas lift both hazard of the hydraulic
are limited as to the system. The electrical
Plunger Lift. The plunger has no real depth limitation, number of cycles pump cur- rently is not
but sufficient pressure must be obtained in the casing possible per day. considered developed
to remove the plunger. The installation may be sup- Plungers are now in sufficiently for retrievable
plemented with injection gas. Several are installed service that travel from operations, although a
below 11,0tXi ñ (3352.8 m). 11,000 ft (3352.8 m) in few are installed. If and
12 to 15 minutes. when the retrievable
Flexibility. Flexibility of lift methods to change their Intermittent gas lift and problems are removed,
rate as well producing characteristics change is an plunger lift are flexible the electrical pump will
impor- tant factor. The original objective rate for in setting rates lower be one of the most
which the ar- tificial lift system was designed may than the up- per limit of attractive lift methods for
change because of about 200 B/D (31.8 m offshore.
(I) decreased well productivity caused by lowering the 3/d). Some excep- tions The location of the
static BHP and/or inflow ability; (2) increased well have occurred in system in urban areas
pro- ductivity resulting from secondary or tertiary chamber gas lift, with requires proper
recovery methods, causing increased static pressure rates of 500 to 600 B/D environmental
and/or well inflow ability; (3) errors that exist in (79.49 to 95.39 m 3/d). considerations.
original well data or in multiphase flow correlations; These rates were Sometimes the dis- tant
and (4) a change in the objective flow rate from sand achieved in low static location of the power
production, coning, com- petitive well, or conservation pressure, high system, such as a
practices. productivity wells. compressor for gas lift or
Adjustments downward surface facilities for a
Gas Lifi. Gas lifl offers a wide range of flexibility from the maximum offer hydraulic pump, becomes
within the rate ranges it is capable of producing. It can no problem. attractive. Special
handle thousands of barrels down to a few barrels per considerations also are
day. To account for this in the original design, more Surface Location. need- ed for extremely
gas-lift valves than necessary may need to be installed Location becomes cold and hot climates.
to pro- duce the original objective rate. Also, gas-lifi critical with some
valve changes are necessary if a change is to be made systems. The beam Heavy Crude Oils. The
from continuous to intermittent flow. pump normally is not lifting of more and more
considered for offshore heavy crude oils is
Beam Pump and Hydraulic Pump. For those pumping platforms, although becoming necessary.
systems where a change in strokes per minute or stroke there are many units in Currently most are
length is accomplished easily, flexibility in rate is ob- shallow inland waters, handled with the beam
tained easily within the specified rate limitations. such as Lake Maracaibo pump. The hydraulic
of Venezuela. pump offers a ready
Electrical Pump. Until the recent development of the A new innovation of means of mixing a light
variable-frequency controller, the electrical pump was the sucker rod pump power oil with a heavy
the least flexible of the lift systems operating within a (Fig. 14) has been producing crude to reduce
specified speed and power frequency, such as 3,500 considered in a few the viscosity. The
rpm (366 rad/s) at 60-cycle power and 2,915 rpm (305 areas offshore Africa. economics and
rad/s) at 50-cycle power. The variable-power This system utilizes a practicability of this
frequency unit has increased the flexibility of this winch-type principle, a solution are questionable.
pump over a much wider range. The frequency means of pull- ing its A light crude must be
controller is effective only in reducing the rate own sucker rods, and available, and there is a
downward. It does not develop addi- tional horsepower reduction in quality and
2392 JOURNAL OF PETROLEUM
TECHNOLOGY
price in the mixing. aid paraffin removal.
Special types of lift have High-temperature
been devised to lift fluids and inhibitors
heavy can be circulated
crudes, such as the Efflar immediately in a
unit. 2 The efficiency of hydraulic system.
the Plungers serve as
electrical pump is automatic paraffin
reduced considerably scrapers.
and gas lift does not
appear very attractive. Scale. Deposition of
The beam pump, scale will reduce the
therefore, is used more ID of tubing and
extensively than are therefore will decrease
other methods. efficiency. Gas lifi
Lifting heavy crudes may ag- gravate scale
in fields by use of steam deposition. Prevention
floods requires special by chemical ad- ditives
attention to very hot may provide longer
fluids. pump life and may
maintain fullbore
Operating Problems. tubing. Plungers will
Operating problems are keep the tubing clean.
difficult for some lift
methods and include Corrosion. Downhole
sand, paraffin, scale, corrosion may be
caused by elec- trolysis
Fig. 14—Long
between different
stroke pumping metal types, H 2 S, or
unit. CO 2 content in the
produced fluid, highly
saline or saturated
corrosion, emulsions, brine water, or
downhole temperature, oxygenation of metals.
H2 S embrittle- ment is
and sur- face climate.
a major problem and
Sand. Production of will accelerate sucker
rod failure if the rods
sand causes erosion
are excessively loaded.
problems for all types
Gas lifting with
of artificial lift. Gas lift corrosive gas may
is the only method that prove uneconomical.
does not require that the However, cur- rent
sand-laden fluid pass thinking in the industry
through the lifting seems to indicate that
mechanism. Sand fillup in most cases gas lift
on top of a bot- with corrosive gas
tomhole pump may creates no
cause retrieval
problems.

Paraffin. Accumulation
of paraffin in the upper
portions of the tubing
string, wellhead, or
flowline will cause
backpressure that
reduces efficiency.
Removal or prevention
is required. Sucker rod
pumping has an ad-
vantage over other lift
methods since the rods
provide continuous
scraping action.
OCTOBER 1982 Scrapers or guides may 2393
TABLE 3—GIVEN DATA, EXAMPLE 1 " Relative Economics. Six economic factors represent the
most important parameters in selection of artificial lift
Depth, ft (m) 8,000 (2438.4) equipment: (1) initial capital investment, (2) monthly
G D asing
O size,
R in.
, A
l (cm)
l
s
c
f p
o
( w
s e
t r
d
s
m o
* u
/ r
m c
* e
)
s
W
a a
t v
e a
r i
l
p a
r b
o l
d e
u
c p
t
i
o ,
n
, p
s
% i
a
R
a (
t M
e P
, a
)
B PI
/ unt
D il
rea
chi
(
ng
m
p
——
3
1,6
00
/ psi
d (11
) .03
°APl MP
T a)
u p
bi ,
n p
g s
si i
z a
e
, (
in M
. P
( a
c )
m
)
O C

2394 JOURNAL OF PETROLEUM TECHNOLOGY


400 (71.3)
o /income cost indicators, important as service well-defined operating
50
800 (127.19) p (3) equipment life, (4) personnel. If lift conditions. Space does
42 e number of wells to be equipment cannot be not permit a complete
2+/s(7.31) r lifled, (5) surplus equip- serviced and repaired economic comparison in
a ment availability, and (6) readily, an alternate lift this paper.
2,300 (15.86) well life. method may be chosen.
3 t
i Each of the artificial Some types of lift
100 (0.69)
lift systems has economic require pulling tubing Example Problems
7 (17.79) n
g and operating limitations (or rods) and pump for The problem in Table 3
that eliminate it from service and was given by Brown et
e consideration under replacement, while al. 1 to il- lustrate
x certain operating others can be serviced several choices for
p conditions. by wireline. Hydraulic artificial lift system. For
e Economic and operating pumps may be these problems, the best
n guidelines are fairly well circulated to the surface type of lift is to be
s defined by experience, without requiring a rig selected. The
e especially within a given or a wireline unit. information in the
set of general problem is used,
*Reprinted with permission from S. Gibbs,
problems for fuels and and changes are made in
Nabla Corp., Midland, TX, with embrittlement of each example to alter the
modifications by K. Brown.
electrical connections; possible lift choice with
insulation and heating all else remaining
must be provided. Also, constant.
particular problem if the many areas experience
injection gas is high winds that cause Example 1
dehydrated properly. surface damage, and 1. Gas/liquid ratio=
dust or snow may cause 3,000 scf/bbl (540 std m
Emulsions. Anticipating operational problems. 3 /m 3), PI= 0.01, and
emulsion problems when liquid flow rate —20
plan- ning and selecting Operating Personnel. B/D (3.10 m'/d). The
artificial lift methods is Technical ability of the first choice should be
difficult. Emulsions operating field personnel intermittent gas lift or
cause abnormally high may influence artificial plunger lift. Beam
pressure losses in the lift selections. Sucker pumping or hydraulic
tubing. rod pumping may offer pumping may be con-
less troublesome opera- sidered if proper gas
BHT. Very high BHT’s tion for field personnel venting can be
will reduce the operating than will other types of accomplished. Suffi-
life of some types of liñ lift. Engineering cient gas is available to
equipment. The electrical supervision may be run a plunger.
submersible pump motor required for gas lift, 2. Depth — 12,000 ft
and cable are affected. with special operating (3657.6 m), PI=0.1, and
Precautions must be instructions required for liquid flow rate= 200
taken when the hydraulic, electric B/D (31.80 m'/d). The
temperature exceeds submersible pumping, hydraulic piston with
200°F (93°C). High-cost jet pumping, and venting should be
metallurgy and seals are plunger lift. considered because of
required in all equip- the great depth.
ment, including packers, 3. Rate= 6,000 B/D
tubing, wellhead Services Available. One
(953.92 m'/d), PI=10,
equipment, and of the important factors
and the tubing is 4 in.
downhole lift equipment. in selec- tion of an
(10. 16 cm). The choice
artificial lift method is
would be con- tinuous
the availability of com-
Surface Climate. flow gas lift or electrical
petent service personnel,
Extremes in surface pump. Since 6,000 B/D
replacement parts, and
climatic conditions may (953.92 m3 /d) with a
service rigs or
influence the selection of PI of 10 requires a
equipment. In some
lift equiment. Very hot flowing pressure of only
areas, the choice of a
climates cause 1,700 psi (I 1.72 MPa), it
less desirable type of
overheating problems is still above the bubble
lift has been made
with surface equip- point, and no free gas is
solely on the availability
ment, and special pumped if the pump is
of service personnel.
cooling facilities must be set on bottom. Setting
Replacement parts
provided. Very cold the pump higher up in
availability is equally as
climates cause
OCTOBER 1982 freezing the hole would induce 2395
gas liberation, and a rate of 400 B/D (63.59 m' (121.92 m)], PM —— when pulling is
means of venting would /d). 700 psia (4.83 MPa), PI= required). This means
be required. Jet pumping 6. No engineering 1.0, and rate is the max-
that to produce an
also may be considered. supervision is available. imum possible. This is a
good candidate for an average annual rate of
4. Severe H 2 S problem. Beam pumping is the 10,000 B/D (1589.87 m
If the lift gas can be kept method best understood insert- type chamber 3
free of H 2 S, continuous- intermittent gas lift. /d) from a given well,
by most field operators, gas-lift equipment should
flow gas lift would be a with continuous-flow gas
good choice. However, Example 2 be designed to produce
lift also a good choice. about 11,000 B/D
Monel or some other Offshore Well. Depth is
noncorrosive material 7. Well produces sand. (1748.85 m 3 /d) and
With great sand 8,000 ft (2438.4 m). There
shoud be used. Gas lift is is submergible electric
the only lift method production, the choice pumping should be
where the well fluids do would be continuous- designed for about
not pass through the lift flow gas lift. 13,000 B/D (2065.7 m
mechanism. Electrical 8. Bad paraffin 3/d). This sometimes
submersible and hydraulic problems. All means that more wells
may be considered. methods can be con- will be required to
5. Depth= 3,000 ft (914.4 sidered, but paraffin produce a field by pump
m), rate=400 B/D (63.59 removal must be kept in than by gas lift.
m /d), p z —— 1,200 psia mind. Rod pumping is
(8.27 MPa), and PI= 1.0. probably the best choice. Same Offshore Well.
This is a good choice for Some operators have However, for this
beam pumping because of found that in higher problem, con- sider a
the shallow depth and the rate wells the flowing GOR of 800 scf/bbl (144
well std m’/m 3), with a
temperatures can be kept of an- nular or tubing flow, bubble point of 1,500 psi
high enough to eliminate 9'/8-in. (24.45-cm) casing, (10.34 MPa).
paraf- fin forming 4-in. (10.16-cm) tubing,
downhole. This can be an and PI= 25. Continuous- Selection Choice.
important factor in tubing flow gas lifl or electrical Continuous-flow gas lift
selection for gas lift. submersible pump should is a better choice since
Some people actually ac- be chosen. free gas exists at the
celerate paraffin 1 1. p R drops to 300 psi required flowing BHP.
formation by making (2.07 MPa), PI= 0.02, and Because it is an offshore
allowances for ID rate is the maximum well, the retrievable
reductions in the tubing as possible. Beam pumping equipment is again very
a result of paraffin or hydraulic pumping are attractive, and because
formation. Some the best choices. the electrical pump will
operators have found that 12. pz drops to 100 psi need to handle some gas,
paraffin scrapers in- (0.69 MPa), PI=0.01, and the pump’s liquid
crease friction and load in rate is the maximum handling capability is
a pumping well and that possible. Beam pumping reduced.
treat- ment with a or hydraulic pumping
chemical or hot oil will be again are the best choices. Example 3
required. Rod pump 13. One-hundred Land Well. Depth=
should not be chosen on percent oil, GOR=4,000 8,000 ft (2438.4 m),
the basis of ease of paraf- scf/bbl (720 std m 3 /m'), static pressure= 1,920 psi
fin removal alone. It jip = 500 psia (3.45 MPa), (13.24 MPa), PI= 5,
might be easier to design PI —0.02, and rate is the bubble-point pressure —
around the paraffin by maximum possible. 1,000 psi (10.34 MPa),
increasing the velocity in Plunger lift, because of the GOR=200 scf/bb1 (36
a gas lift or submergible high GOR, or beam std m 3 /m 3 ), well
electric pump well. pumping with adequate produces 50 % water,
9. Depth —6,000 ft vent- ing are the two best tubing is
(1828.8 m), rate= 10,000 methods. 2 /i -in. OD x 2.441-in. ID
B/D (1589.87 m* /d), 2 /s 14. Long 300-ft (7.30-cm OD x 6.20-cm
- X 7-in. (7.30- x 17.78- (91.44-m) pcrforated ID)
cm) an- nular flow, and interval, Grp ——500 psia and casing is 7 in. (17.78
(3.45 MPa), PI= 2, and cm). This well was
PI= 15. Continuous-flow
rate is the max- imum analyzed for rates
gas lift is a good choice,
possible. This is a good possible, and was found
with electrical
candidate for chamber in- to produce as follows.
submersible and jet pump termittent gas lift.
as alternatives. 1. Electrical
15. Openhole submersible pump, 4,500
10. Rate= 25,000 B/D completion [400 ft
(3974.68 m 3 /d), choice B/D (715.44 m3 /d).
2396 JOURNAL OF PETROLEUM TECHNOLOGY
(Handles no free gas at 4. Hydraulic pumping chamber intermittent gas- Sufficient casing size must
this rate.) with a large pump, 1,750 lift installation would be a be available for tubing and
2. Continuous-flow B/D (278.23 m3 /d). good selec- tion. The vent, plus annular space for
gas lift with a surface 5. Jet pumping option of running a return fluids. In deeper
injection pressure of (handling no free gas), plunger in conjunction wells this can
1,500 psi (10.34 MPa), 2,750 B/D (437.22 m3/d). with a chamber would be lead to higher surface
1,750 B/D (278.23 m 3 It also was noted that another choice and should pressures which, in turn,
/d). [Tubing of 4'/z in. approximately 4,000 B/D increase efficiency. can limit production to
(11.4 cm) would handle (635.95 m 3/d) could be high-BHP wells.
4,000 Conclusions 4. The electrical
made by continuous-flow
B/D (635 m3/d).] submersible pump
gas lift if a change was The selection of an
3. Beam pumping with historically has been
a 640 unit, 1,750 B/D made to 4'/z-in. (11.43- artificial lift method
cm) OD tub- should be con- sidered associated with high-
(278.23 m 3 /d).
high static very carefully. Tables 1 volume fluid production,
ing. Lower increases were
productivit and 2 list the respective but variable-frequency
noted for all pumping
y, high ressure, low systems, although less advantages and controllers have changed
GOR [100 solution horsepower is required for disadvantages, and each this. Another unique use of
scf/bbl (18 with bubble the should be evaluated. The this pump has been in
std point at main criterion is rate, and increasing the volume of
250 psi (1.7 MPa). Desired larger tubing size. Final this should be foremost in dumped water from
rate of 10,000 B/D selection would depend selection. Other factors, formations above to a
(1589.87 such as handling gas, waterflood formation
on the objective flow rate
m 3 /d) can be obtained (whether maximum or location, and economics, below. The pump can be
with a flowing pressure of less) and economics. are very important. run on a cable and landed
1,500 psi (10.34 MPa). 1. Sucker rod pumping in a nipple in a standard
Example 4 is the most widely used well to induce flow, and
Selection Choice. 1. pp —— 1,500 psi then can be removed later
type of lift system.
Electrical submersible (10.34 MPa), depth when the well flows
Historically, the main
pump is the best method =7,600 ft advantage has been the
because no free gas will (2316.48 m), bubble- familiarity of this type of
be pumped and a rate of point pressure — 1,500 lift to operating personnel.
10,000 B/D (1589.87 m psi (10.34 MPa), One of the main
3/d) can be obtained only maximum flow rate for disadvantages has been
with continuous-flow gas zero flowing BHP is 215 depth limitation. However,
lift or electrical pump. B/D (34.18 m 3/d), and larger load capacity units
The very low GOR makes GOR=400 scf/bbl (71.3 and high-strength rods
the electrical pump more std allow greater depths
attrac- tive. Gas lift runs a
[12,000 ft (3657.6 m)].
close first choice because
This well was analyzed 2. Gas lift compares
of better retrieving
for rate, with these favorably with hydraulic
reliability. More realistic
results: (1) beam pumping in providing the
selections should be made
pumping, 200 B/D most flexible depth and
by changing flow conduit
(31.80 m3/d), (2) rate range of all lift types.
sizes for each system.
hydraulic Gas lift also may be used
Most operators still would
pumping, 200 B/D (31.80 to kick off wells that flow
prefer gas lift offshore if
suffi- cient gas is present m 3 /d), (3) jet pumping, naturally, to backflow
165 water injection wells, and
in the crude because of
B/D (26.23 m 3 /d), (4) to unload liquids from gas
the lower operating and
continuous-flow gas lift, wells. The retrievability
maintenance cost and
165 B/D (26.23 m3/d), of valves by wireline
much greater operating
(5) intermittent-flow gas makes it very attractive
reliability. Note that gas lift with a chamber anywhere ex- pensive
lift well availability (days installation, 190 B/D tubing jobs can be
on production)
(30.21 m 3 /d), and (6) expected.
historically runs between
electrical submersible 3. Hydraulic pumping
90 and 95 % , whereas pumping, 200 B/D (31.80 may not be limited to
submergible electric m 3/d). depth, with production
pumping may run as low The logical choice for from 18,000 ft (5486.4 m)
as 75 % (depending on rig this well is beam as an exam- ple. Hydraulic
and equipment pumping, or hydraulic pumps can be run with
availability pumping if adequate vent strings and gas
venting can be ac- anchors to handle GOR’s
complished. The electrical and it loses efficiency. up to about 4,000 scf/bbl
pump requires too many If gas venting cannot be (720 std m 3 /m 3 ),
stages to handle the gas, handled properly, a depending on productivity.
OCTOBER 1982 2395
naturally. The horsepower SI Metric
limit is set by the shaft
size that can be installed
Conversion Factors
in small-OD housings. A
submersi- ble pump bb1 x
should never be set below 1.589
fluid entry unless a jacket 873 E —01
is used to direct fluid by — m3
the motor. ft x
5. Jet pumping offers 3.o48* E —01 —
downhole equipment with m
no working parts. The full in.
limitations are not yet x
known, but some are 2.54* E + 00 = cm psi X
installed below 11,000 ft
(3352.8 m) mak- ing 200 6.894
B/D (31.80 m 3/d), with 757 E —03 =
others producing 25,000 MPa
B/D (3974.68 m 3/d) from
shallow depths. High-
pressure equipment, * Conversion factor is exact.

power fluid lines, and


wellheads are required.
Facilities must be Originai manuscript received in
Society of Petroleum Engineers office
provided to filter, to July 20, 1981. Paper accepted for
clean, and to treat the publication May 11, \ 982. Revised
manuscript received July 30, 1982.
fluid. Paper (SPE 9979) first presented at
the 1982 SPE International Petroleum
6. A plunger may be Ex- hibition and Technical Symposium
used to maintain flowing held in Beijing, March 18—26.
status of a well but is
normally temporary and
usually is replaced when a
method of lift is chosen.
High-GOR and low-
volume wells can be ideal
for a plunger.
7. Numerous other
methods of lift are
available and
may fulfill the needs for a
particular well. They
should be considered
where applicable.
8. Special attention
must be paid to service
and repair, and
availability of parts and
exchange equipment. A
good artificial lift method
can be selected by
carefully considering all
aspects of installation,
design, availabili- ty, and
service.

References
1 . Brown, K.E. , ei al.: Ttie
Technolog y of Ariific’ial Li ft
Methods,
PennWell Books, Tulsa
(1979) II-B.
2. Agena, B. , “Preparation of
Tubing Intake Curves for
Artificial Lift Systems,”
MS thesis, U. of Tulsa
(1982).

2398 JOURNAL OF PETROLEUM TECHNOLOGY

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