LIFTING LUG DESIGN CALCULATION

tL
rL d

TL htl

hp

r hc
b Wp
a tp

Lp

Weight of vessel, We = 3,270 kg

= 32,079 N
Number of lifting lug, N = 2

1.1 LIFTING LUG

Distance from base to T.L., htl = 250 mm
Distance from pad to T.L. hp = 140 mm
Distance, hc = 150 mm
Distance k = 90 mm
Lug radius, rL = 60 mm
Diameter of hole, d = 35 mm
Lug thickness, tL = 25 mm
Length a = 40 mm
Length b = 100 mm
Radius r = 20 mm
Pad length, Lp = 220 mm
Pad width, Wp = 200 mm
Pad thickness, tp = 15 mm

Shackle S.W.L : 6.5 tons

Type of shackle : Forged Shackles G 2130
Pin size, Dp = 25.40 mm

2.0 LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

Material used = SA 36
Specified yield stress, Sy = 248.21 N/mm²
Impact load factor, p = 4.00

3.0 ALLOWABLE STRESSES

Allowable tensile stress, St.all ( = 0.6 Sy ) = 148.93 N/mm²
Allowable bearing stress, Sbr.all ( = 0.9 Sy ) = 223.39 N/mm²
Allowable bending stress, Sbn.all ( = 0.66 Sy ) = 163.82 N/mm²
Allowable shear stress, Ss.all ( = 0.4 Sy ) = 99.28 N/mm²

4.0 LIFTING LUG DESIGN - VERTICAL LIFTING

4.1 DESIGN LOAD
Design load , Wt ( = p.We ) = 128315 N
 Design load per lug, W ( = Wt / N ) = 64157 N
Vertical component force, Fy = 64157 N

4.2 STRESS CHECK AT PIN HOLE

(a) Tensile Stress
Vertical component force, Fy = 64157 N
Cross sectional area of lug eye, Ae ( = [ rL - d/2 ] x tL ) = 1063 mm²
Tensile stress, St ( = Fy / Ae ) = 60.38 N/mm²
Since St < St.all, therefore the lifting lug size is satisfactory.

(b) Bearing Stress

Vertical component force, Fy = 64157 N
Cross sectional area of lug eye, Ae ( = Dp x tL ) = 635 mm²
Bearing stress, Sbr ( = Fy / Ae ) = 101.04 N/mm²
Since Sbr < Sbr.all,therefore the lifting lug size is satisfactory.

(c) Shear Stress

Vertical component force, Fy = 64157 N
Cross sectional area of lug eye, Ae ( = 2.(rL-d/2).tL ) = 2125 mm²
Shear stress, Ss ( = Fy / Ae ) = 30.19 N/mm²
Since Ss < Ss.all,therefore the lifting lug size is satisfactory.

5.0 DESIGN OF WELD SIZE AT LUG TO PAD JOINT

5.1 GENERAL
Weld leg , w = 15 mm
Weld throat thickness, tr = 10.6 mm
Fillet weld joint efficiency, E = 0.6
Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm²

5.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw ( = 2 tr ( a + 2b + 0.5 p r ) ) = 5757 mm²

5.3 STRESS DUE TO FORCE Fy

Component force, Fy = 64157 N
Shear stress, Ssx ( = Fy / Aw ) = 11.14 N/mm²
Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm²
Since Ssx < Sa, therefore the selected weld size is satisfactory .

6.0 DESIGN OF WELD SIZE AT PAD TO SHELL JOINT

6.1 GENERAL
Weld leg , w = 15 mm
Weld throat thickness, tr = 10.6 mm
Fillet weld joint efficiency, E = 0.6
Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm²

6.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw ( = 2 tr ( Wp + Lp ) ) = 8908 mm²

6.3 STRESS DUE TO FORCE Fy

Component force, Fy = 64157 N
Shear stress, Ssx ( = Fy / Aw ) = 7.20 N/mm²
Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm²
Since Ssx < Sa, therefore the selected weld size is satisfactory .
WEIGHT SUMMARY
ITEM NO. : V-3104 CONDENSATE STABILISER WATER DRAIN DRUM

ALL UNITS ARE IN KG UNLESS SPECIFIED

GROUP NO. PART NAME SECTION / COMPONENT TOTAL

NO.1 NO.2 NO.3
HEAD SHELL HEAD

A 1 SHELL 1120 1120

2 2:1 SEMI ELLIPSOIDAL 250 250 500
3 MANWAY :- INCLUDE BLIND FLANGE AND 560 560
DAVIT ASSEMBLY
4 NOZZLE :- INCLUDE BLIND FLANGE FOR NOZZLE 130 320 40 490
E AND F 0
5 SKIRT SUPPORT 390 390

B 6 INT. / EXT. NON REMOVABLE 0 34 0 34

C 7 INT. / EXT. REMOVABLE 0 0 0 0

8 INSULATION 3 16 3 23
9 FIRE PROOFING 0 0 0 0
10 PLATFORM & LADDER 0 0 0 0

D 11 OPERATING LIQUID * 232 417 0 649

E 12 TESTING LIQUID 238 2846 238 3322

SUMMARY

I ERECTION WEIGHT ( A + 5% CONTINGENCY + B ) 399 2544 304.5 3247

II EMPTY WEIGHT ( I + C ) 402 2560 308 3270
III OPERATING WEIGHT ( I + C + D ) 634 2977 308 3919
VI HYDRO - TESTING WEIGHT ( I + C + E ) 640 5406 546 6592
V VOLUME [ m³ ] 0.238 2.846 0.238 3.32

NOTE : * - Operating Liquid height, H for shell = + 366 mm from bottom tan line of vessel.
 CENTER OF GRAVITY
x plane
Vessel ( Head ) COG
ID 1219 mm
thk 15 mm
Head N axis 178 mm
TL/TL 2438 mm y plane
Skirt height * 1220 mm 3 1

* Skirt height taken from datum to bottom Tan Line of Vessel.

datum point

COG In y plane

Part Mass Mass + 5% Neutral axis from datum m*y

m (kg) y (mm) (kgmm)
1 Head - 1 250 263 992 260400
2 Shell - 2 1120 1176 2439 2868264
3 Head - 3 250 263 3836 1006950
BLIND
4 Skirt 390 410 579 237101
5 Base ring 126 132 10 1323
GUSSET
6 A 90 95 2958 279531
7 B 60 63 4138 260694
8 C 40 42 686 28812
9 E 20 21 4138 86898
10 F 50 53 4138 217245
11 D1 30 32 1426 44919
12 D2 30 32 2920 91980
13 G1 20 21 2520 52920
14 G2 20 21 1420 29820
15 MW 560 588 1770 1040760
16 other 1 58 61 3658 222934
17 other 2
Empty Condition
Total Mass 3270 kg
Total MX 6730551 kgmm
COG = 2058 mm
Operating Condition

a Fluid in head 1 232 988 229265

b Fluid in shell 2 417 2439 1017063
c Fluid in head 3 0 4646 0

Total Mass 3919 kg

Total MX 7976879 kgmm
COG = 2036 mm
Testing Condition

a Water in head 1 238 988 235144

b Water in shell 2 2846 2439 6941394
c Water in head 3 238 4646 1105748

Total Mass 6592 kg

Total MX 15012837 kgmm
COG = 2278 mm
Basering and Skirt Weld Calculation

SOD

Bid
Bod

General Data
Skirt OD = 1249 mm
Skirt Thickness = 10 mm
Basering OD,Bod = 1471 mm
Basering ID, Bid = 1071 mm
Basering Thickness = 20 mm
Empty Weight = 3270 kg
Operating Weight = 3919 kg
Hydrotest Weight = 6592 kg
Max. wind load (from PVELite Wind Load Calc) = 1420.64 N
Wind Area (from PVELite Wind Load Calc) = 3.79E+06 mm2
Wind Pressure, qs = wind load/wind area = ### N/mm2
Axial Force = max. weight*9.81 = ### N
Axial Compressive Stress = Axial Force/Skirt area = 1.6613 N/mm2

Vessel
Vessel ID = 1219.0 mm
Vessel thk. = 15.00 mm
Insulation thk. = 50.0 mm
Vessel effective diameter ( Included 10% over diameter ), De = 1483.9 mm
Overall height, H = 3962.8 mm
Joint efficiency, E = 1.0 -
Material used for shell / skirt / base plate SA 516 Gr. 70 N / SA 36 -
Material tensile stress, St = 399.0 N/mm2
Material yield stress, Sy = 248.2 N/mm2

Empty Condition
Design temperature, Td = 38.0 C
o

Material allowable stress, Sa = 114.5 N/mm2

Empty weight, We = 32076.2 N
COG measured from base, he = 2058 mm
Shear stress at base, V = qs*De*H 2204.2 N
Overturning moment at base, MT = V*he 4537148.0 Nmm

Operating Condition
Design temperature, Td = 69.2 C
o

Material allowable stress, Sa = 114.5 N/mm2

Internal design pressure, Pi = 1.1084 N/mm2
External design pressure, Pe = 0.0 N/mm2
Operating weight, Wo = 38443.4 N
COG measured from base, ho = 2036 mm
Shear stress at base, V = qs*De*H = 2204.2 N
Overturning moment at base, MT = V*ho = 4486696.4 Nmm

Testing Condition
Design temperature, Td = 233.0 oC
Material allowable stress, Sa = 114.5 N/mm2
Internal design pressure, Pi = 2.069 N/mm2
External design pressure, Pe = 0.0 N/mm2
Hydro-testing weight, Wt = 64665.0 N
COG measured from base, ht = 2278 mm
Shear stress at base, V = qs*De*H = 2204.2 N
Overturning moment at base, MT = 0.33*V*ht = 1656618.4 Nmm

Skirt Weld Checking

Maximum overturning moment, MT = 4537148.0 Nmm
Skirt OD = 1249 mm
Skirt used thk = 10.0 mm
Allowable stress, Sa = 114.5 N/mm2 Dm
Weld leg size, g = 8.0 mm t
Joint efficiency for fillet weld, E = 0.7070 - Rm
Filler metal material : E-43
Length of weld for ID skirt, l1 = p*SID = 3861.0 mm
Area of weld, Aw1 =0.5*g*l1 = 15444.1 mm2
Length of weld for Skirt OD, l2 = p*SOD = 3923.8 mm
Area of weld, Aw2 =0.5*g*l2 = 15695.4 mm2
Welding stress for steel grade 43 ( E-43 ), fw = 125.0 N/mm2
Allowable stress for weld, fw = E*fw = 88.4 N/mm2
Maximum vertical force, Q = Max(W+V) = 66869.2 N
Maximum horizontal force, FL = max(V) = 2204.2 N
Max. stress due to Q & FL = max(Q, FL)/(Aw1+Aw2) = 2.1 N/mm2
2.1 < 88.4 N/mm2
Thus, the selected skirt weld size is satifactory. Okay

Basering Weld Checking

Maximum overturning moment, MT = 4537148.0 Nmm
Basering OD,Bod = 1471 mm
Basering ID, Bid = 1071 mm
Weld leg size, g = 10.0 mm
Joint efficiency for fillet weld, E = 0.7070 -
Filler metal material : E-43
Length of weld, l1 = p*Bod = 4621.3 mm
Area of weld, Aw1 =0.5*g*l1 = 23106.4 mm2
Length of weld, l2 = p*Bid = 3364.6 mm
Area of weld, Aw2 =0.5*g*l2 = 16823.2 mm2
Welding stress for steel grade 43 ( E-43 ), fw = 125.0 N/mm2
Allowable stress for weld, fw = E*fw = 88.4 N/mm2
Maximum vertical force, Q = Max(W+V) = 66869.2 N
Maximum horizontal force, FL = max(V) = 2204.2 N

Max stress due to Q & FL = max(Q,FL)/(Aw1+Aw2) = 1.7 N/mm2

1.7 < 88.4 N/mm2
Thus, the selected basering weld size is satifactory. Okay
 2438 Comp1
304.75 Comp2
1220 Comp3 and Skirt
3962.75
1239.00
10.00
619.50