0K4285A-C SG 050 6.8L FORD INDUSTRIAL H-100 30 May 2018 PDF

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SG050/PG045 | 6.

8L | 50 kW
INDUSTRIAL SPARK-IGNITED GENERATOR SET
Generac International Products

Standby Power Rating - SG050


50 kW, 63 kVA, 60 Hz

Prime Power Rating - PG045


45 kW, 56 kVA, 60 Hz

*Assembled in the USA using


domestic and foreign parts

Image used for illustration purposes only

Codes and Standards Powering Ahead


Not all codes and standards apply to all configurations. Contact
Generac ensures superior quality by designing and
factory for details.
manufacturing most of its generator components, such as
alternators, enclosures, control systems and
BS5514 and DIN 6271
TM

communications software. Generac also makes its own


spark-ignited engines, and you’ll find them on every Generac
SAE J1349 gaseous-fueled generator. We engineer and manufacture
® them from the block up — all at our facilities throughout
Wisconsin. Applying natural gas and LP-fueled engines to
NFPA 37, 70, 99, 110 generators requires advanced engineering expertise to
ensure reliability, durability and necessary performance. By
®
NEC700, 701, 702, 708 designing specifically for these dry, hotter-burning fuels, the
engines last longer and require less maintenance. Building
our own engines also means we control every step of the
ISO 3046, 7637, 8528, 9001 supply chain and delivery process, so you benefit from
single-source responsibility.
NEMA ICS10, MG1, 250, ICS6, AB1
Plus, Generac Industrial Power’s distribution network
ANSI C62.41 provides all parts and service so you don’t have to deal with
third-party suppliers. It all leads to a positive owner
experience and higher confidence level. Generac spark-
60 Hz SPEC SHEET

ignited engines give you more options in commercial and


industrial generator applications as well as extended run time
from utility-supplied natural gas.

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SG050/PG045 | 6.8L | 50 kW
INDUSTRIAL SPARK-IGNITED GENERATOR SET
Generac International Products

STANDARD FEATURES

ENGINE SYSTEM Electrical System GENERATOR SET


• Oil Drain Extension • Battery Charging Alternator • Internal Genset Vibration Isolation
• Heavy Duty Air Cleaner • Battery Cables • Separation of Circuits - High/Low Voltage
• Engine Coolant Heater • Battery Tray • Separation of Circuits - Multiple Breakers
• Fan Guard • Rubber-Booted Engine Electrical Connections • Wrapped Exhaust Piping (Enclosed Unit Only)
• Stainless Steel Flexible Exhaust Connection • Solenoid Activated Starter Motor • Standard Factory Testing
• Factory Filled Oil and Coolant • 2 Year Limited Warranty (Standby Rated Units)
• Critical Exhaust Silencer ALTERNATOR SYSTEM • 1 Year Limited Warranty (Prime Rated Units)
• UL2200 GENprotect™ • Silencer Mounted in the Discharge Hood
Fuel System • Class H Insulation Material (Enclosed Unit Only)
• Fuel Line - NPT Connection • 2/3 Pitch
• Primary and Secondary Fuel Shutoff • Skewed Stator
ENCLOSURE (If Selected)
• Brushless Excitation • Rust-Proof Fasteners with Nylon Washers to Protect
Cooling System • Sealed Bearing Finish
• Closed Coolant Recovery System • Amortisseur Winding
• High Performance Sound-Absorbing Material
(Sound Attenuation Enclosures)
• UV/Ozone Resistant Hoses • Full Load Capacity Alternator
• Gasketed Doors
• Factory-Installed Radiator
• Stamped Air-Intake Louvers
• 50/50 Ethylene Glycol Antifreeze
• Upward Facing Discharge Hoods
(Radiator and Exhaust)
• Stainless Steel Lift Off Door Hinges
• Stainless Steel Lockable Handles
• RhinoCoat™ - Textured Polyester Powder Coat Paint

CONTROL SYSTEM • Auto/Off/Manual Switch • Engine Speed


• E-Stop (Red Mushroom-Type) • Battery Voltage
• NFPA110 Level I and II (Programmable) • Frequency
• Customizable Alarms, Warnings, and Events
• Modbus® Protocol Alarms and Warnings
• Predictive Maintenance Algorithm • Oil Pressure
• Sealed Boards • Coolant Temperature
• Password Parameter Adjustment Protection • Coolant Level
• Single Point Ground • Low Fuel Pressure Alarm
• 16 Channel Remote Trending • Engine Overspeed

Digital H Control Panel—Dual 4x20 Display • 0.2 msec High Speed Remote Trending • Battery Voltage
• Alarm Information Automatically Annunciated • Alarms and Warnings Time and Date Stamped
Program Functions on the Display • Snap Shots of Key Operation Parameters During
• Programmable Crank Limiter Alarms and Warnings
Full System Status Display •
• 7-Day Programmable Exerciser Alarms and Warnings Spelled Out (No Alarm Codes)
• Special Applications Programmable Logic Controller
• Power Output (kW)

• • Power Factor
60 Hz SPEC SHEET

RS-232/485 Communications
• 3-Phase Sensing Digital Voltage Regulator
• kW Hours, Total, and Last Run

• 2-Wire Start Capability


• Real/Reactive/Apparent Power

• Date/Time Fault History (Event Log)


• All Phase AC Voltage

• Isochronous Governor Control


• All Phase Currents

• Waterproof/Sealed Connectors
• Oil Pressure

• Audible Alarms and Shutdowns


• Coolant Temperature

• Not in Auto (Flashing Light)


• Coolant Level 2 of 6
SG050/PG045 | 6.8L | 50 kW
INDUSTRIAL SPARK-IGNITED GENERATOR SET
Generac International Products

CONFIGURABLE OPTIONS

ENGINE SYSTEM CIRCUIT BREAKER OPTIONS CONTROL SYSTEM


○ Fan and Belt Guards ○ Main Line Circuit Breaker ○ NFPA 110 Compliant 21-Light Remote Annunciator
○ Flexible Fuel Line ○ 2nd Main Line Circuit Breaker ○ Remote Relay Assembly (8 or 16)
○ Baseframe Cover/Rodent Guard ○ Shunt Trip and Auxiliary Contact ○ Oil Temperature Sender with Indication Alarm
○ Radiator Stone Guard ○ Electronic Trip Breaker ○ Remote E-Stop (Break Glass-Type, Surface Mount)
○ Oil Heater ○ Remote E-Stop (Red Mushroom-Type,
○ Air Filter Restriction Indicator GENERATOR SET Surface Mount)
○ Stone Guard (Open Set Only) ○ GenLink® Communications Software (English Only) ○ Remote E-Stop (Red Mushroom-Type, Flush Mount)

○ Spring/Pad Vibration Isolators ○ 100 dB Alarm Horn


ELECTRICAL SYSTEM ○ Extended Factory Testing (3-Phase Only) ○ 120V GFCI and 240V Outlets

○ 10A Battery Charger ○ 8 Position Load Center ○ Remote Communication - Modem


○ 10A Engine Run Relay
ALTERNATOR SYSTEM ENCLOSURE ○ Ground Fault Annunciator

○ Alternator Upsizing ○ Weather Protected Enclosure


○ Anti-Condensation Heater ○ Level 1 Sound Attenuation
○ Tropical Coating ○ Level 2 Sound Attenuation
○ Steel Enclosure
○ Aluminum Enclosure
○ Up to 200 MPH Wind Load Rating (Contact Factory
for Availability)
○ AC/DC Enclosure Lighting Kit
○ Door Alarm Switch

ENGINEERED OPTIONS

ENGINE SYSTEM GENERATOR SET


○ Coolant Heater Ball Valves ○ Special Testing
○ Fluid Containment Pan ○ Battery Box

ALTERNATOR SYSTEM ENCLOSURE


○ 3rd Breaker System ○ Motorized Dampers

CONTROL SYSTEM
○ Spare Inputs (x4) / Outputs (x4)
○ Battery Disconnect Switch
60 Hz SPEC SHEET

3 of 6
SG050/PG045 | 6.8L | 50 kW
INDUSTRIAL SPARK-IGNITED GENERATOR SET
Generac International Products

APPLICATION AND ENGINEERING DATA

ENGINE SPECIFICATIONS

General Cooling System

Make Generac Cooling System Type Pressurized Closed


Cylinder # 10 Fan Type Pusher
Type V Fan Speed - RPM 2,300
Displacement - In3 (L) 414.96 (6.8) Fan Diameter - in (mm) 22 (558)
Bore - in (mm) 3.55 (90.17)
Stroke - in (mm) 4.17 (105.92) Fuel System
Compression Ratio 9.0:1 Fuel Type Natural Gas, Propane Vapor, Propane Liquid
Intake Air Method Turbocharged/Aftercooled Carburetor Down Draft
Number of Main Bearings 7 Secondary Fuel Regulator Standard
Connecting Rods Forged Steel Fuel Shut Off Solenoid Standard
Cylinder Head Type Aluminum Operating Fuel Pressure - in H2O (kPa) 11 - 14 (2.7 - 3.5)
Cylinder Liners No
Ignition High Energy Engine Electrical System
Piston Type Aluminum Alloy
System Voltage 12 VDC
Crankshaft Type Steel
Battery Charger Alternator Standard
Lifter Type Overhead Cam
Battery Size See Battery Index 0161970SBY
Intake Valve Material Steel Alloy
Battery Voltage 12 VDC
Exhaust Valve Material Steel Alloy
Ground Polarity Negative
Hardened Valve Seats Yes

Engine Governing
Governor Electronic
Frequency Regulation (Steady State) ±0.25%

Lubrication System
Oil Pump Type Gear
Oil Filter Type Full-Flow Spin-On Cartridge
Crankcase Capacity - qt (L) 6 (5.7)

ALTERNATOR SPECIFICATIONS

Standard Model K0050124Y21 Standard Excitation Synchronous Brushless


Poles 4 Bearings Sealed Ball
Field Type Revolving Coupling Direct via Flexible Disc
Insulation Class - Rotor H Prototype Short Circuit Test Yes
Insulation Class - Stator H Voltage Regulator Type Full Digital
Total Harmonic Distortion <5% (3-Phase) Number of Sensed Phases All
60 Hz SPEC SHEET

Telephone Interference Factor (TIF) <50 Regulation Accuracy (Steady State) ±0.25%

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SG050/PG045 | 6.8L | 50 kW
INDUSTRIAL SPARK-IGNITED GENERATOR SET
Generac International Products

OPERATING DATA

POWER RATINGS - NATURAL GAS/PROPANE VAPOR/LIQUID PROPANE

Standby Prime
Single-Phase 120/240 VAC @1.0pf 50 kW/50 kVA Amps: 208 45 kW/45 kVA Amps: 188
Three-Phase 120/208 VAC @0.8pf 50 kW/63 kVA Amps: 174 45 kW/56 kVA Amps: 156
Three-Phase 120/240 VAC @0.8pf 50 kW/63 kVA Amps: 150 45 kW/56 kVA Amps: 135
Three-Phase 277/480 VAC @0.8pf 50 kW/63 kVA Amps: 75 45 kW/56 kVA Amps: 68
Three-Phase 346/600 VAC @0.8pf 50 kW/63 kVA Amps: 60 45 kW/56 kVA Amps: 54

MOTOR STARTING CAPABILITIES (skVA)


skVA vs. Voltage Dip
277/480 VAC 30% 277/480 VAC 30%
K0050124Y21 98 K0050124Y21 75
K0060124Y21 124 K0060124Y21 95
K0070124Y21 172 K0070124Y21 132
K0100124Y21 227 K0100124Y21 171
K0130124Y21 327 K0130124Y21 327

FUEL CONSUMPTION RATES*


Natural Gas – ft3/hr (m3/hr) Propane Vapor - ft3/hr (m3/hr) Propane Liquid - gph (Lph)
Percent Load Standby Prime Percent Load Standby Prime Percent Load Standby Prime
25% 282 (8.0) 254 (7.2) 25% 107 (3.0) 96 (2.7) 25% 3.0 (11.4) 2.7 (10.2)
50% 483 (13.7) 435 (12.3) 50% 183 (5.2) 165 (4.7) 50% 5.1 (19.3) 4.6 (17.4)
75% 652 (18.5) 587 (16.6) 75% 247 (7.0) 222 (6.3) 75% 6.9 (26.1) 6.2 (23.5)
100% 805 (22.8) 725 (20.5) 100% 305 (8.6) 275 (7.8) 100% 8.5 (32.2) 7.7 (29.0)
* Fuel supply installation must accommodate fuel consumption rates at 100% load.

COOLING
Standby Prime
Fan Air Flow Across Radiator cfm (m3/min) 5,760 (163.1) 5,760 (163.1)
Coolant Flow gpm (Lpm) 38 (144) 38 (144)
Coolant System Capacity gal (L) 6.3 (23.9) 6.3 (23.9)
Heat Rejection to Coolant BTU/hr (kW) 212,800 (62.4) 176,624 (51.8)
Maximum Operating Ambient Temperature °F (°C) 122 (50) 122 (50)
Maximum Operating Ambient Temperature (Before Derate) See Bulletin No. 0199270SSD
Maximum Radiator Backpressure in H2O (kPa) 0.5 (0.12) 0.5 (0.12)

COMBUSTION AIR REQUIREMENTS


Standby Prime
Flow at Rated Power cfm (m3/min) 160 (4.5) 150 (4.2)

ENGINE EXHAUST
Standby Prime Standby Prime
60 Hz SPEC SHEET

Rated Engine Speed RPM 1,800 1,800 Exhaust Flow (Rated Output) cfm (m3/min) 455 (12.9) 428 (12.1)
Horsepower at Rated kW hp 80 64 Maximum Exhaust Backpressure inHg (kPa) 1.5 (5.1) 1.5 (5.1)
Piston Speed ft/min (m/min) 1,251 (381.3) 1,251 (381.3) Exhaust Temp (Rated Output - Post Silencer) °F (°C) 1,000 (538) 920 (493)
BMEP psi (kPa) 85 (586) 82 (565)
Deration – Operational characteristics consider maximum ambient conditions. Derate factors may apply under atypical site conditions.
Please contact a Generac Power Systems Industrial Dealer for additional details. All performance ratings in accordance with ISO3046, BS5514, ISO8528, and DIN6271 standards.
Standby - See Bulletin 0187500SSB
Prime - See Bulletin 0187510SSB
5 of 6
SG050/PG045 | 6.8L | 50 kW
INDUSTRIAL SPARK-IGNITED GENERATOR SET
Generac International Products

DIMENSIONS AND WEIGHTS*

OPEN SET (Includes Exhaust Flex)


L x W x H - in (mm) 92.9 (2,360) x 40.0 (1,015.9) x 75.4 (1,914.1)
Weight - lbs (kg) 1,929 (875)

L W

WEATHER PROTECTED ENCLOSURE


L x W x H - in (mm) 111.8 (2,839.7) x 40.5 (1,027.8) x 55.3 (1,405.7)
Steel: 2,370 (1,075)
H Weight - lbs (kg)
Aluminum: 2,074 (941)

L W

LEVEL 1 ACOUSTIC ENCLOSURE


L x W x H - in (mm) 129.4 (3,287.2) x 40.5 (1,027.8) x 55.3 (1,405.7)
Steel: 2,590 (1,175)
H Weight - lbs (kg)
Aluminum: 2,147 (974)

L W

LEVEL 2 ACOUSTIC ENCLOSURE


L x W x H - in (mm) 111.8 (2,839.7) x 40.5 (1,027.8) x 67.8 (1,721.5)
Steel: 2,811 (1,275)
Weight - lbs (kg)
H Aluminum: 2,220 (1,007)

L W

* All measurements are approximate and for estimation purposes only.

YOUR FACTORY RECOGNIZED GENERAC INDUSTRIAL DEALER


60 Hz SPEC SHEET

Specification characteristics may change without notice. Please contact a Generac Power Systems Industrial Dealer for detailed installation drawings.

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Generac Power Systems, Inc. | P.O. Box 8 | Waukesha, WI 53189 Part No. 0K4285A
P: (262) 544-4811 ©2018 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Rev. C 05/30/18

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