PowerGen Europe, 9-11 June 2015

The new Gas Turbine Portfolio to meet the

market requirements for Distributed Generation

Nicholas Muntz, Dr. Thorsten Krol

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Introduction

1. Centralized static system 2. Enhanced flexibility in centralized system

3. Highest flexibility in centralized system 4. Decentralized system per customer demand

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Page 2 June, 2015 PowerGen Europe 2015 Amsterdam N. Muntz, Dr. T. Krol AL=N; ECCN=N
Operational market driver

1. Grid stability – country overview 2. Wind in Energy mix

Frequency peak statistics
200000
Argentina
Germany
India
Japan
Nigeria
Norway
Events / year

150000 Philippines 60Hz

Singapore
South Korea 60Hz
United Kingdom

100000

50000

0 Frequency [ Hz ]

3. No. of redispatches p.a. in local grid 4. Profit situation LGT-driven power plants
2010 2011 2012
1200

1000

800

600
2013 2014
Example profit
Source: TenneT

400
situation of large GT-
200 driven power train
2010 2011 2012 2013 2014e
0 Positive 84,9 % 69,1 % 36,3 % 19,7 % 20,7 % *
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 CSS 7.437 h 6.053 h 3.180 h 1.726 h 1.813 h *

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 Differences in operating regimes

Base load operation Base load operation Peak load operation

conventional renewable renewable
Stand still
Turning gear
Operations opreation
statistics Ac-/deceleration
Operation

Active power Active power Active power

Thermal
rotor limit
Reactive power

Reactive power

Reactive power
Operation Power factor
in capability Thermal stator
diagram winding limit
Step iron limit
Steady state limit

active < 60%

power 60% - 90%
share > 90%

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 Differences in operating regimes

Base load operation Base load operation Peak load operation

conventional renewable renewable
Stand still
Turning gear
Operations opreation
statistics Ac-/deceleration
Operation
No. Of load changes

No. Of load changes

No. Of load changes

Decrease active
power
Load Increase active
changes power

and
change rate
change rate [MW/min] change rate [MW/min] change rate [MW/min]

• >7000 operating hours • >7000 operating hours • <1000 operating hours

• Defined loading points in • Defined loading points in • Operation in power digram
Operations power diagram power diagram on demand
summary • Low number of starts and • Low number of starts and • Low number of starts and
load changes high number of load highest number of load
changes changes

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Changes in Power Markets:
Centralized Power Generation

Generation Transmission Consumption

& Distribution

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Page 6 June, 2015 PowerGen Europe 2015 Amsterdam N. Muntz, Dr. T. Krol AL=N; ECCN=N
 Gas Turbine Modernizations
Operational Flexibility

Flex
Operation Line Base Load (P*)

Standard
Operation Line

Combined Frequency Sensitive Mode and Peak Load Minimum Load Shut Down and Restart
Cycle Start Frequency Restoration & Grid Support Improvement Conditions
Up Reserve
Gas Fast GT GT Load Gradient Increase Turn Up & Part Load Shut Down Gradient &
Turbine Start Up with within IGV actuation range (Fast) Wet Upgrade & Reduced GT Cool Down Time
Hot-Start-On- Compression Extended Turn
The-Fly Down
Steam (Advanced) EOH counter, in CCPP to date multiple me- Parallel shut down
Turbine Hot-Start-On- (load change) Stress controller no active ST asures to re-
The-Fly measures duce wetness &
requested thermal fatigue
Gene- Turninggear Operation in load following Power increase of Generator N/A
rator Operation, regime generators Efficiency in
Frequent Power Train
starting

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Changes in Power Markets:
Centralized Power Generation

Generation Transmission Consumption

& Distribution

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Page 8 June, 2015 PowerGen Europe 2015 Amsterdam N. Muntz, Dr. T. Krol AL=N; ECCN=N
 Advanced 50Hz F-Class gas turbine

SGT5-4000F

Long term experience Robust technology

 Proven design  High reliability

Best serviceability Focus on customer

needs
 Highest Power
plant availability  High flexibility

SGT5-4000F Gas turbine Combined Cycle Package i.e. 1S

Gross power output 307 MW* Net power output* 445 MW
Gross Efficiency 40 %* Net efficiency* 58,7 %
Gross Heat rate 9001 kJ/kWh Net heat rate 6133 kJ/kWh
Exhaust mass flow / temp. 723 kg/s/579 ºC* Number of gas turbines 1
Weight 312000 kg Pressure / Reheat Triple / Yes
* @ ISO conditions, 50mbar backpressure
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Changes in Power Markets:
Centralized Power Generation

Generation Transmission Consumption

& Distribution

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Page 10 June, 2015 PowerGen Europe 2015 Amsterdam N. Muntz, Dr. T. Krol AL=N; ECCN=N
 IPPS - Gas Turbine power plants
Stable efficiency in a wide load range with multiple GTs

Performance EconoFlex6TM
Long term experience
of Turbines Robust technology

 SGT-800  High reliability

 SST-900

Best serviceability Focus on customer

Plant part load efficiency, SCC-800 nx1C
needs
60%  Highest Power
plant availability  High flexibility
55%
Net Electrical Efficiency

1 GT
50%
2 GT
EconoFlex6™
3 GT

45% 4 GT
Power Output, MW net* 425 MW
5 GT
Net efficiency* 56.2 %
6 GT
40%
Power within 10 minutes* 286 MW
Minimum load, % / MW* 10% / 42 MW
35%
0 50 100 150 200 250 300 350 400 450
Net Electrical Power Output [MW] Ramp rate, MW / min* 73 MW/min
* @ ISO conditions, 50mbar backpressure
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Changes in Power Markets:
New centralized vs. decentralized Power Generation

Generation Transmission Consumption

& Distribution

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Page 12 June, 2015 PowerGen Europe 2015 Amsterdam N. Muntz, Dr. T. Krol AL=N; ECCN=N
 Product range

Power Band
0 100 MW

Power
Generation
Ind. 501-K SGT-200 SGT-300 SGT-400 SGT-500 Ind. RB211-G62 (27.2 MW) SGT-750 Ind. Trent DLE (54.0 MW)
3.9 -5.7 MW 6.8 MW 7.9 MW 13.4 MW 19.1 MW Ind. RB211-GT62 (29.8 MW) 37.0 MW Ind. Trent WLE (65.6 MW)
Fuel flexibility, Fast Compact design, Operates on a wide Excellent steam Burns heavy fuel Ind. RB211-GT61 (32.1 MW) Low maintenance, Fast start and restart capability
start time Operates on various range of fuels rising capability (HFO) oil and crude high availability
High simple cycle efficiency
fuels oil

SGT-100 SGT-600 SGT-700 SGT-800

5.4 MW 24.5 MW 32.8 MW 47.5/50.5/53 MW
Proven for Power High fuel flexibility Fuel flexibility: LNG, Proven, high efficiency
Generation and with DLE on gas FLNG, Upstream
Cogeneration

Packages

SGT-100 SGT-200 SGT-300 SGT-400 SGT-500

Ind. RB211-Package Ind. Trent - Package
Package Package Package Package Package

SGT-600 SGT-700 SGT-750 SGT-800

Package Package Package Package

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Technology leader with best gas turbines technology
designed for your needs

Flexibility by combination of leading technologies

Aero-derivative gas turbines (ADGT’s)
• Long term
proven • Best solution for
High operational flexibility
technology your needs in
for cyclic operation in
industrial applications and • Fixed and industrial,
to support intermittent floating CoGen, and
grids applications
Combined Cycle
• applications with
high potential in
Industrial gas turbines (IGT’s) reliability, life cycle,
• Focus on efficiencies,
High efficiencies com-
industrial and flexibility (part load
bined with operational
electrical efficiency, load
flexibility optimized for
power change rate,
CoGen and CC
generation parking load, etc.)
applications

Significant increase of flexibility by combining leading technologies

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 Termoelectrica de Warnes – Power Generation

Project Summary
Project Termoelectrica de Warnes
Customer ENDE Andina S.A.M.
Application Simple-cycle
Technology Five SGT-800 units with DLE technology plus Auxiliaries and
balance of plant
Start One SGT-800 online since February 2015.
Complete Four additional SGT-800 units under construction/commissioning
to be completed mid 2015.
Challenge In Bolivia the demand for electricity is growing due to domestic
development and to supply planned industrial park. Additional
expansions options for future development in the region has to be
considered.
Solution After a successful project “Termoelectrica del Sur” the customer
decided to further develop the electricity supply with flexible and
high efficient SGT-800 units in open cycle configuration. The
option of further extension of the power plant by adding
additional units and the option to extend to combined cycle
configuration ensures the upgradability required for future
development.
Benefits The SGT-800 provide highest efficiencies for open cycle
operations with the option to further increase output power and
efficiency by combined cycle extension. Benefits to one of
Bolivia’s most vibrant economic zones.

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Summary

1. Modernize existing Power Plants 2. New LGT Power Plant centralized

 Extend life time and usage of  Optimized for customers
existing and payed off assets with high power demand
 Enhanced operational flexibility to meet  Highest full load efficiencies
new operating conditions  Utilization of existing distribution grids
 High mass of inertia remains in grid for  Lowest investment per MW installed
frequency stabilization
 Low investment costs

3. New SGT Power Plant centralized 4. New SGT Power Plants decentralized
 Utilization of existing  Maximum operational flexibility
distribution grids optimized for local demand in grid
 Highest availability  Directly embedded into Smart Grid
 High operational flexibility  CAPEX can be spread over time
 Short installation time
 High availability

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Thank you for your attention!

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