Professional Documents
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Manual AFIADORA UNIVERSAL 2020
Manual AFIADORA UNIVERSAL 2020
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Kaindl-Schleiftechnik
Content
page
1. Description of product 2
2. Description of function 3
2.1 Basic equipment BSM 20 / SZ 3
3. Accessory BSM 20 / SZ 3
EC-Declaration of conformity EC-instruction for machines (98/37/EC) 4
4. Technical data BSM 20 + SZ 5
5. General safety advice 6
6. Description of safety symbols 7
7. Basic safety operations 8
8. Request to the operating personal 9
9. Special kind of danger 9
10. Set up 10
10.1 Transport/Transport lock 10
11 Hints for disposal of packing material 10
12 Start up 11
12.1 Checks before the first start up 11
13. Operation BSM 20 12
14. Grinding of right hand drills 13
15. Grinding of left hand drills 14+15
16. Web thinning 16
17. Cross or face shape / cutters 17
18. Grinding of stepped drills 18
19. Grinding of carbide drills (Widia) – drills 19
20. Grinding of sheet metal drills 20
21. Grinding of wood drills 21
22. Grinding of Forstner drills 22+23
24. Countersink sharpening device SVR 31 24
25. Alignment of the sharpening device SVR 31 25
26. Change of grinding wheel 26
27. Dressing of grinding wheel 27
28. User’s manual SZ - 215 28
29. Operating part (On/Off switch) 28
30. Description of the machine 30
31. Description of the machine / Wheel dressing 31
32. Operation 32
33. Maintenance / Repairs 33
34. Spare part list / Warranty 34
35. Diagram SZ 35
36. List of components 36
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Kaindl-Schleiftechnik
Description of product
1. Directed use
For other use than listed here, the machine is not destined for and is regarded as a matter of
adverse use!.
The directed use includes also reading this operation manual, as well as keeping all
containing directions of use. – especially the safety information.
In case the drill grinding machine BSM 20/SZ is not used as per the intended purpose,
a save operation cannot be granted.
For all personal- and material damages, arising by not intended use, not the
manufacturer, but the user of the KAINDL BSM 20/SZ is responsible.
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Kaindl-Schleiftechnik
2. Description of function
This mobile drill grinding machine made by KAINDL is unique as to its design and offers a genuine alternative to
bigger and considerably more costly equipments.
Owing to ist solid construction, its high precission, ist small space requirement and its favourable price, the
KAINDL drill grinding machine is an indispensable auxillary equipment and a real measure of economy even for
single operation sections and for smaller workshops.
The machine facilitates the adjustment and the resharpening of twist drills to that extend, that everybody will be
able to resharpen drills with every lip angle that is imaginable.
From the prism reversing process results automatically the highest precision and cutting edge symmetry. The
well planned conception and the possibility of an easy
change of all parts subject to wear, preserve the KAINDL drill grinding machine as an indespensable aid in your
work-shop. Even after many years of employment.
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Kaindl-Schleiftechnik
EC Declaration of conformity
EC instruction for machines (98/37/EC)
The manufacturer: Kaindl-Schleiftechnik
Reiling GmbH
Remchingerstr. 4
75203 Königsbach-Stein
Declares that the machine described Drill grinding machine and Tool sharpening
center BSM and SZ
herein:
Changes in design, which affect the technical data, listed in this operation manual and
the directed use, therefore change the machine substantially, make this declaration
invalid.
Königsbach, 14.09.2006
Reinhold Reiling, General Manager
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Kaindl-Schleiftechnik
Dimension SZ 215:
LxDxH 500x420x310 mm
Weight 40 Kg
Movement :
Drill grinding machine
Grinding table
Movement 305 mm
Tabel size 170x100 mm
Swing range table stepless +20° bis –60°
Grinding wheel Corundum cup wheel 125/105x40x20 mm grit 60 / hardness J
Vmax = 30 m/s ; n = 4600 RPM
Noise emission see above BSM 20
Electrical connection:
Total value: 230 Volt / 50 Hz / 130 Watt
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Kaindl-Schleiftechnik
The Drill grinding machine BSM 20 /SZ has been designed and constructed under consideration of an
endangering analysis and careful selection of observed harmonized norms, as well as further
specifications.
The BSM 20 /SZ meets the state of the art and grants a maximum of safety.
This safety can only be achieved in daily work, when all necessary steps are taken.
lt is the duty of taking care by the user to plan and control these steps.
Persons having not familiarized with the security advises, described herein, can’t operate the
machine.
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Kaindl-Schleiftechnik
General danger
Before changing the grinding wheel or moving, disconnect from electric current !!
The lens cover of the magnifying lamp has to be closed after use
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Kaindl-Schleiftechnik
This instruction manual has to be kept beneath the machine. It has to bee granted, that all persons
working on the machine, have access to the instruction manual. Additionally there should be provided special
advises in sense of a safe workplace.
Alll safety and opertion labels on the machine should be keep in good condition and readable.
For all grinding works with BSM 20 /Sz always wear safety glases.
Grinding dust may hurt your eyes.
Only remove the grinding wheel protection for changing the wheel.
NEVER OPERATE THE MACHINE WITH COMPLETE GRINDING WHEEL PROTECTION
Before changing the grinding wheel or moving, disconnect from electric current !!
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Kaindl-Schleiftechnik
Only persons who are familiar with this manual are allowed to work with this machine.
- Check the machine for visible dammage and eliminate ascertainend defects.
- The operation of the machine is only permitted in flawless condition.
- Electrical connections have to be checked regularly.
- Fix loose connections.
- Dammages electric cables have to be immediately replaced by an electrician.
- Never clean electric parts with water or simmilar liquids.
Due to safety reasons changes on the machine without permission are not allowed.
Only use original – spareparts, - original wear parts original accessories
these parts are ecspecially designed for this machine.
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Kaindl-Schleiftechnik
10. Set up
10.1 Transport : The machines is delivered in a box, packed on a pallet ( approx. 50 Kg).
The machine has to be lifted outside diagonal , BSM 20 approx.. 25 Kg ; SZ approx. 40 Kg
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Kaindl-Schleiftechnik
12 Start up
- In order to prevent dammage to the machine or injuries, please pay attention to the following
- items before starting :
- Check that all tools or part not belonging to the machine have been removed before starting
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Kaindl-Schleiftechnik
Description of parts
Grinding wheel
Clearance angle
adjustment
Wing screw
Prism
Motor feed
rest
Prism support
Clamping
Scale tip angle lever
Prism feed
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Kaindl-Schleiftechnik
Operation BSM 20
Grinding of right hand drills
Alignment of drill:
The reversing prism has a clamping range from 1-20 mm.
Open the prism by turning the knurled screw.
Place the drill in the prism.
Slide prism (pic 1 B) with the drill onto the prism support (pic 1 C)
and fix with the wing screw. (Pic. 1 D).
Adjust the requested top angle (Standard 118°) on the support (pic. 1 E)
and fix with the clamping lever (pic. 1 F).
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Kaindl-Schleiftechnik
For grinding of left hand drills, the prism rest and clearance angle adjustment has to be changed
Pic. A
Clamping screw
Remove the prism support from the clearance angle adjustment and screw together on the provided fixation
threat (L) for left hand drills (Pic B)
Pic. B
R
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Kaindl-Schleiftechnik
Let project the drill approx. 15 mm out of the prism
Align one cutting edge parallel to the gaduation mark for left hand drills (Pic C).
Pic. C
Pic D
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Kaindl-Schleiftechnik
Lock points
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Kaindl-Schleiftechnik
Pic. 1 Pic. 2
Pic. 4
Pic. 3
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Kaindl-Schleiftechnik
Depending of the drill is made of, use the corresponding grinding wheel.
Align one cutting edge parallel to both graduation lines. (see pic.)
Project the drill approx. 20 mm outside the prism.
Fix the turning mechanism in hole A. (See pic. below)
Adjust the top- and clearance angle to your specifications.
Grind the first side over the right edge of the grinding wheel by feeding the prism and moving with the
motor feed. The second side is ground with the same adjustments. For grinding the back, fix the
turning mechanism in hole B. The grinding operation is the same as for the first two cutting edges
Grinding of a cutter
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Kaindl-Schleiftechnik
Step drills
Grinding of the 1. step (tip) Alignment and sharpening as for right hand drills. (see pic. below)
The second step is adjusted in lengh and side direction as twist drills
The tip angle is adjusted on the prism support
Clearance angle as per your request.
Grind the second step over the right side of the grinding wheel
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Kaindl-Schleiftechnik
Carbide drills
Grinding of carbide drills depending on shape of cutting edge use the 4 facet shape or twist drills
The sharpening of stone drills with 4 facet shape is same as described on page 19
The sharpening of stone drills with standard twist drill shape is same as described for right hand drills .
(See page 15)
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Kaindl-Schleiftechnik
Grinding wheel: corundum, dress the right side of the wheel with an angle of 45 °
Use the grinding wheel dresser to dress the requested shape
Adjustment of drill
Prism rest
Grinding operation:
By carefully feeding the prism towards the wheel and meantime swivelling the prism, grind the first
side of the cutting edge, then move with the motor feed to the centre tip of the drill bit and grind over
the tip using the 45 ° dressed side of the grinding wheel.
Note the No. on the scale of the prism feed and move back, remove the prism of the prism
support, reverse, fix again in the support and grind the second cutting edge to the same
graduation No. Now the second side of the tip is ground centrically.
The tip thinning is identical as for twist drills. (see page 18)
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Kaindl-Schleiftechnik
Grinding wheel: depending of the material the drill is made of; thin corundum or thin diamond wheel.
By carefully feeding the prism towards the wheel and meantime swivelling the prism, grind the first
side of the cutting edge, then move with the motor feed to the centre tip of the drill bit and grind over
the tip using the 45 ° dressed side of the grinding wheel.
Note the No. on the scale of the prism feed and move back, remove the prism of the prism
support, reverse, fix again in the support and grind the second cutting edge to the same
graduation No. Now the second side of the tip is ground centrically.
Move with the motor feed to the left and grind the outer cutter with the dressed side of
the grinding wheel.
The second outer cutter grind with the same setting.
The tip thinning is identical as for twist drills. (see page 18)
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Kaindl-Schleiftechnik
Forstner drills
Grinding wheel: depending on the material of the drill, use a thin corundum or thin diamond
wheel
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Kaindl-Schleiftechnik
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Kaindl-Schleiftechnik
Fix in hole A
I+J
For sharpening countersinks with the BSM20/SZ, this special accessory type SVR 3 is required. Arrest the turning
mechanism of the BSM 20 drill sharpening machine in hole A. (See pic. on page 26) Fix the stepless clearance
angle adjustment on the third graduation mark from above.
The prism rest fix at 90 ° see draw. above.
Place your countersink inside the collets of the SVR 31and align one cutting edge parallel to the line on the SVR
31, below the Collets nut. (see also drawing E) With the screws i and j (see the drawing on the right) you can
adjust the distance between the SVR 31 and the grinding wheel. For bigger Countersinks the SVR is positioned
backwards and can only fixed with one screw on the adaptor plate. Slide the SVR 31 on the turning mechanism to
the stop dog and fix with the clamping screw. By turning the hand wheel of the SVR 31 clock-
wise and carefully moving forward with the prism feed on the BSM 20 you can now sharpen
the flutes of your countersink.
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Kaindl-Schleiftechnik
It is absolutely recommended grinding with a clean and parallel dressed grinding wheel.
For one-flute countersinks you have to mount the special cam. - Art No. 10605
For adjusting see drawing F.
Attention! When you align the tip of countersink parallel to the graduation line on the
SVR 31, take care that the bigger hole is on this side.
.
Socet screw 3
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Kaindl-Schleiftechnik
Loosen both hat cap screws (1 & 2) with a 10 mm engineers wrench and remove the grinding wheel cover.
Now loosen the socket screw (3) with the hexagon socket wrench SW 2,5 (comes with the machine) on the
grinding wheel support and tear the grinding wheel with support from the motor spindle.
Place your new grinding wheel on the motor spindle and pay attention that the grinding wheel support does not
touch the back side of the grinding wheel protection guard.
Now fix the socket screw, mount the front grinding wheel cover and make shure that the cover is mounted
correctly.
Never use the corundum cup wheel for drill grinding.
Wheel dressing
Place the dresser Part No. 10908) in the prism, in order the rotating front part can still be turned.
Fix the clearance angle to No. 2 and set the anlge on the support rest to 118 °
Now fix the clamping screw in hole A (see pic. ahead)
Now carefully move the prism feed toward the wheel so the rotating diamond part starts turning. Now
feed max 1-2 part lines By moving the motor feed, you can now dress the wheel.
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Kaindl-Schleiftechnik
10
2
11 5
12 6
14
8
15
9
13
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Kaindl-Schleiftechnik
16 18 19 17
16. Art.Nr.: 10924 Spindle system complete for motor feed, L= 237mm
17. Art.Nr.: 12336 Spindle system complete for prism feed, L=217mm
BSM20 from Model year 2006 No. 207 and SZ year 2006 No.134 with roller bearing, before,
with neadle bearing !! When placing an order, please inform us about year of
construction and machine no. !!
18. Art.Nr.: 12340 Guidance set (old version) for motor feed
19. Art.Nr.: 12341 Guidance set (old version) for prism feed
Till year 2005 No.100 old guidance set Hint: lubrification nipple visible from outside
Attention!! Old and new guidance system are not compatible !!!
16 20 21 17
20. Art.Nr.: 12343 Guidance set (new version) for motor feed
21. Art.Nr.: 12342 Guidance set (new version) for prism feed
From Year 2005 No.101 new guidance system !!
Hint: now lubrification nipples are visible from outside !!
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Kaindl-Schleiftechnik
1
11a
10a
22
28
23
7
32
29
24
25 30
26 31
27
33
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Kaindl-Schleiftechnik
SZ
Remchinger Str. 4
75203 KÖNIGSBACH- Stein
Germany
Tel.: + 49 7232 / 4001-0 Fax: + 49 7232 / 4001-30
e-mail: info@kaindl.de
www.kaindl.de
Control panel SZ
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Kaindl-Schleiftechnik
Operation parts SZ
Operation parts SZ
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Kaindl-Schleiftechnik
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Kaindl-Schleiftechnik
Operation SZ
Motor feed
Guiding slide
With the sharpening center SZ 215 different tools can be sharpened. It is important that, depending
on the tool, the correct grinding wheel is mounted (e.g. diamond cup wheel)
By fixing the tools, please pay attention that the magnet holds tight the tools. If not, use the
universal tool holder.
The relevant grinding angles you can adjust with the operation parts as shown.
By moving the slide and feeding with the motor feed, the adjusted cutting edges of each
tool can be sharpened.
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Kaindl-Schleiftechnik
Maintenance - Service
Cleaning and greasing
The BSM 20/SZ should be cleaned from grinding dust, using a soft brush, once a week.
Persistant dirt, please clean with a usual in trade machine cleaner.
After cleaning, please grease all movable part with some drops of machine oil.
To prevent corrosion of the blank parts, also grease with little oil and rug with a soft rag.
The prism- and motor slides should be greased every three months, using the lubrification nipples.
Please use special sliding- or roller bearing grease e.g. Mobil Mobilux EP2 (see picture)
Repairs
All parts listed in the spare part list, can be replaced by the user.
Repairs of assembly groups, as reversing prism or the base plate with guide and spindle, can
only be repaired in our company. Reason is, these parts are mainly responsible for the precission
of the BSM 20/SZ
10905 Prism 1 - 20 mm
10918 Prism support complete with clearance angle adjustment
10959 Clamping lever with spacer ring
10909 Spare rotating diamond dresser
10910 Support bulk for rotating diamond dresser
10915 Turning knob with scale for prism- and motor feed
10923 Motor bulk, painted 230Volt / 50 Hz
10914 Grinding wheel protection, painted
10890 Grinding wheel grit 80 (standard) for BSM 20
10896 Corundum cup wheel for SZ
10899 Grinding wheel support
Warranty
The warranty meets the legal regulations (Warranty instruction 1999/44/EG) and refers to one shift
work on condition of an appropirate use.
The warranty includes the costs for replacing of defect parts and assembly groups, including
the required working time.
Excluded from any warranty claims are wear parts, an improper use, as well as damage by use of
force.
In case of a warranty claim, we ask you to inform us about the serial No. of the machine.
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