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Engineering Structures 43 (2012) 48–57

Contents lists available at SciVerse ScienceDirect

Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

Evaluation, modeling, and analysis of shipping container building structures


Kevin Giriunas a, Halil Sezen a,⇑, Rebecca B. Dupaix b
a
Civil, Environmental and Geodetic Engineering, The Ohio State University, 470 Hitchcock Hall, 2070 Neil Ave., Columbus, OH 43210, USA
b
Mechanical and Aerospace Engineering, The Ohio State University, 201 West 19 Ave., Columbus, OH 43210, USA

a r t i c l e i n f o a b s t r a c t

Article history: Currently, guidelines for safely using shipping containers for building applications do not exist. The ship-
Received 30 December 2011 ping container’s structural integrity, modification properties, foundation limits, building code regula-
Revised 27 February 2012 tions, and reinforcing limits are mostly unknown. As a result, this research begins the investigation of
Accepted 4 May 2012
shipping containers’ structural limitations thus aiding the development of container building construc-
Available online 12 June 2012
tion and design requirements. The main research objective is to develop structural guidelines for Inter-
national Organization for Standardization (ISO) shipping containers used for non-shipping applications.
Keywords:
This paper provides insight into the ISO shipping container’s structural strength which is further inves-
Shipping container
ISO container
tigated using finite element computer modeling. The finite element analysis shows how both modified
Container building and unmodified container models respond under given loading scenarios. The loading scenarios incorpo-
Container structure rate the effect of gravity and lateral loading, and the computer simulations demonstrate the effectiveness
Modular construction of the container walls and roof to resist the loads. Structural engineering considerations, foundations, and
Finite element analysis connections for shipping containers used in building applications are presented.
Ó 2012 Published by Elsevier Ltd.

1. Introduction information, standards, engineering building codes, industry infor-


mation, and structural testing on shipping containers. Foundation
Many shipping containers used for non-shipping applications and connection options for shipping container buildings are also
are modified from their original design, and guidelines for safely discussed. The structural response and limitations of shipping con-
using these containers for building applications do not exist. Ship- tainers under various loading conditions and modifications are
ping container buildings can be economical, durable, fast to con- analyzed. The analysis is conducted using finite element computer
struct, portable, and can be used for many applications including simulations, container standards, and container industry data.
post-disaster housing or military operations and housing. The ship-
ping container’s structural integrity, modification properties, foun-
dation requirements, building code regulations, and reinforcing 2. Background information
limits are mostly unknown. The focus of the research is the evalu-
ation of ISO shipping container’s structural strength using finite 2.1. Shipping container building documents
element computer modeling. The finite element analysis of the
container is performed under gravity loads and other loading sce- Published information on shipping containers used for non-
narios to which the container may be subjected. The research ana- shipping applications is rare, and published data needed for struc-
lyzes how both modified and unmodified containers respond tural modeling and analysis of shipping containers is even more
under given loading scenarios. Structural engineering consider- difficult to find. Many of the available publications do not discuss
ations, foundation and connection design, and limitations for using the structural strength and response of shipping containers under
shipping containers in building applications are presented. abnormal loading scenarios or modifications. There are several
The main research objective is to develop structural guidelines books similar to Kotnik [1] where interesting building projects
for International Organization for Standardization (ISO) shipping using shipping containers are presented. However, additional rein-
containers used for non-shipping applications. The reviewed forcement is provided to the containers in most cases, because the
literature includes container documents presenting general container’s structural strength is unknown when modified.
Although aesthetics are important for architects and designers,
shipping containers cannot be viewed as building blocks if effi-
⇑ Corresponding author. ciency and economics are driving the project. The projects de-
E-mail addresses: giriunas.1@buckeyemail.osu.edu (K. Giriunas), sezen.1@osu. scribed in Kotnik [1] and other architecturally driven container
edu (H. Sezen), dupaix.1@osu.edu (R.B. Dupaix). building books are not applicable to this research, because they

0141-0296/$ - see front matter Ó 2012 Published by Elsevier Ltd.


http://dx.doi.org/10.1016/j.engstruct.2012.05.001
K. Giriunas et al. / Engineering Structures 43 (2012) 48–57 49

Fig. 1. (a) Impractical container structure from Kotnik [1], and (b) practical barracks container structure during construction from Hermann [2].

typically do not take into account structural considerations. Fig. 1 from ISO, CSC, and container manufacturer standards. Fig. 2 defines
presents examples of impractical and practical container buildings. a standard shipping container’s components.
Genelin et al. [3], Genelin and Salim [4], Borvik et al. [5], and The structural limitations of an ISO shipping container are dis-
Borvik et al. [6] performed blast load structural tests on actual cussed in ISO 1496-1 [11]. ISO 1496-1 [11] describes a series of
ISO containers. The available information is relevant and important structural tests all ISO containers must pass in order to be in oper-
to structurally define and evaluate performance of shipping con- ation, and the required tests are the only source of information
tainers. However, the research in this paper does not investigate regarding the container’s structural strength characteristics.
blast loading scenarios. These documents are likely the only infor- Fig. 3 presents examples of the structural tests from ISO 1496-1
mation publicly available involving modifications and testing of [11]. A more detailed discussion of the container standards and
full scale shipping containers. ISO 1496-1 can be found in Giriunas [15].

2.2. Shipping container standards 3. Shipping container foundations and connections

The International Organization for Standardization (ISO) and 3.1. Foundations


the International Convention for Safe Containers (CSC) creates
documents which dictate shipping containers’ specifications, Spread footings, mat foundations and piles are three foundation
structural strengths, serviceability, and applications. Nearly every types recommended for shipping container structures described in
globally used shipping container conforms to these documents. Cudato [16]. Spread footings are a reinforced concrete enlargement
The research investigates all CSC standards [7], shipping container at the bottom of a column in a structure. Spread footings are ideal
manufacturer data, and ISO container standards 668 [8], 830 [9], for small to medium size structures with moderate to good soil
6346 [10], 1496-1 [11], 1161 [12], 2308 [13], and 3874 [14]. These conditions, are very economical, easy to construct, and have a vari-
container standards encompass every specification for shipping ety of shapes and sizes. Mat foundations are enlarged spread foot-
containers including structural limits. Table 1 displays typical ings encompassing the building footprint. Mats are used when
specifications for a 20 foot (6.06 m) ISO shipping container created spread footings would cover more than 50% of the building

Table 1
Typical specifications for a standard 20 foot (6.06 m) ISO shipping container.

ID codes Length (L) Width (W) Height (H) Max. weight Empty weight Maximum compressive force
22G1 or 2210 6058 mm 2438 mm 2591 mm 299 kN 48.8 kN 4117 kN

Red: Corner Fittings

Green: Endwall

Blue: Sidewalls

Purple: Roof

Yellow: Corner Posts

Orange: Headers and Sill

Grey: Top and Bottom Siderails

Fig. 2. Standard shipping container components (rear side of container shown).


50 K. Giriunas et al. / Engineering Structures 43 (2012) 48–57

Fig. 3. Structural tests for a 20 foot (6.06 m) ISO shipping container in ISO 1496-1 [11].

footprint, when unpredictable settlements may occur, if uplift weld-on jack stands, concrete masonry units (cinder blocks), and
forces are too large for regular spread footings, or if the ground helical piles.
water table is above the footing. Piles are long columns made of
concrete, steel, or timber, and can extend well over 20 ft into the 3.2. Connections
soil. Piles (deep foundations) are used when the surface soils are
too weak to build on, the spread footing area exceeds one-third A common connection method attaches a container to an
the building’s footprint, the soils are subject to scour and potential appropriately designed steel base plate with welds as shown in
flooding, large uplift or lateral load capacity is needed, and com- Fig. 5a. The underside of the base plate has reinforcing bars (anchor
plex soils are present. Piles potentially could be used in soft soils bolts) of varying lengths. The anchor bolts are welded onto the
or flooded areas to elevate the container structures and provide underside of the plate and are cast into the concrete foundations
structural stability [16]. or grout while it is still wet. Once the concrete or grout is hardened,
Most of the structures created from shipping containers will use the base plate is anchored into the foundations.
either concrete spread footings or a mat foundation. Especially un- here are multiple options for connecting containers to other
der low gravity loads, concrete masonry blocks and bricks poten- containers or transporting devices presented in ISO 3874 [14].
tially can be used for foundations as shown in Fig. 4. Other The connection devices lock the containers together by attaching
foundations for container structures include wood beam footings, through the top or bottom openings on corner fittings. Twist locks

Fig. 4. (a) Concrete block foundation, and (b) modified container on block foundation in Hermann [2].

Fig. 5. (a) Welded shipping container to base plate and (b) uncommon connection between shipping containers from Hermann [2].
K. Giriunas et al. / Engineering Structures 43 (2012) 48–57 51

and latchlocks are connection devices securing two containers at made. The rear side of the container containing the doors, locking
the corner fittings during stacking, transporting, or lifting empty assembly, and hinges was replaced by an identical wall used for
container situations. Stacking fittings or stacking cones secure the front wall section or a non-corrugated wall section with similar
containers only horizontally during stacking or transporting and properties. It was assumed that the rear door assembly could with-
are always used in junction with other securing devices. The con- stand the same loads as the front wall. All of the connections were
nection devices can support lateral and gravity loads under normal modeled to represent fully welded connections which could not
shipping operations (150 kN tensile strength and 850 kN compres- fail. The parts excluded from each container model are: flooring,
sive strength). Depending on the container structure’s application, hinges or hinge mechanisms, locking assembly hand bars, lashing
further modification to the locking connections may need to be fixtures, and most fillets.
developed. The research briefly discusses connection methods Using Hypermesh [18] and Abaqus/CAE [19], the five shipping
and further investigation is required to design optimum container container models were created from a combination of three
structure connections. Fig. 5b shows a non-locking connection dimensional beam elements (B31), linear tetrahedral solid ele-
method between two containers used for a structure which is ments (C3D4), and linear quadrilateral or triangular shell ele-
uncommon, and its structural characteristics are unknown. ments (S4R or S3). The three dimensional beams contain three
translational and three rotational degrees of freedom (translation
4. Shipping container computer models in direction 1–3 and rotation about axis 1–3). Tie and coupling
constraints were applied to each container model component
4.1. Container model information in Abaqus/CAE [19] to ensure the connections would not fail.
Also, the bottom corners of each container were fixed to the
The shipping containers were modeled and analyzed using the ground using boundary conditions restricting translation and
programs SolidWorks [17], Hypermesh [18], and Abaqus/CAE rotation in all directions. Coupling the degrees of freedom of
[19]. SolidWorks [17] is a three-dimensional (3D) Computer Aided adjoining parts is viewed as a simplified upper-bound model of
Design (CAD) program used to model 3D objects, and most compo- the overall stiffness of the structure as compared to modeling
nents of a standard 20 ft ISO shipping container were modeled in the full non-linear contact interactions between the components.
SolidWorks [17]. Hypermesh [18] is a computer program used to This was done so that a linear FE solver could be used, to reduce
apply a finite element mesh to the components imported from Sol- the computational time, and to avoid the convergence issues that
idWorks [17]. Abaqus/CAE [19] is the finite element analysis (FEA) arise when conducting simulations with contact interactions.
program used to analyze the meshed container models imported Physically, it appears to be a reasonable assumption because of
from Hypermesh [18]. the size of the welds connecting the components in container
Fig. 6 shows a20 foot (6.06 m) ISO shipping container model structures and the fact that relative motion and friction between
created from multiple shipping container manufacturer specifica- components under the applied loads should not be significant.
tions. Simplified shipping container models were created to im- Increasing in complexity and accuracy, the five simplified con-
prove computational efficiency while preserving the key tainer models are presented in Fig. 7. A comprehensive descrip-
structural features of the container. Simplified models of the actual tion of the meshing procedure and methodology can be found
20 foot (6.06 m) ISO shipping container were used to verify model in Giriunas [15].
assumptions, increase modeling efficiency, and show which com- The tie constraint was used in Abaqus/CAE [19] to connect solid
ponents of the container could be simplified without sacrificing element components together (C3D4 elements to C3D4 elements).
accuracy. The cross members’ wire elements were connected to the face of
All of the metal container components have a density of the base side rails using the coupling constraint (B31 elements to
7.85 E 10 9 tonne/mm3, Young’s Modulus (E) equal to 200 E C3D4 elements). The edges of the wall and roof were connected
103 MPa (N/mm2), and Poisson’s Ratio equal to 0.3. The yield stress to the container components using a shell-to-solid coupling (S4
was 275 N/mm2 for corner fittings, 285 N/mm2 for inner rear cor- and S3 elements to C3D4 elements).
ner posts, and 343 N/mm2 for all other components. The rear assembly of doors and locking assembly were replaced
by a wall very similar to the front wall. However, the new rear
wall’s length was slightly longer and had a sloped bottom edge
4.2. Container model creation
in order to connect into the door sill.
Models 1 and 2 were identical except Model 2 replaced many of
Five simplified container computer models of varying complex-
the simplified container cross sections with cross sections similar
ity and accuracy were created, and similar assumptions were
to Fig. 6. Model 3 had similar beam wire components as Model 2
with the addition of corner fittings and more detailed models for
the walls and roof. Models 4 and 5 increased the container’s com-
plexity and were comparable to the container model in Fig. 6. Mod-
el 5 was exactly the same as Model 4 but with a finer mesh for the
walls and roof. The walls and roof had corrugated profiles with uni-
form shell mesh configurations. The cross members which support
the wooden floor were created and meshed using B31 beam ele-
ments in Abaqus/CAE [19]. The corner fittings and every container
component (excluding the walls and roof) were created in Solid-
Works [17], uniformly meshed in Hypermesh [18] with C3D4 lin-
ear tetrahedral elements (3D), and then imported into Abaqus/
CAE [19]. The walls and roof were created in SolidWorks [17],
meshed in Hypermesh [18] using S3 linear triangular elements
and S4 linear quadrilateral elements (2D), and imported into Aba-
qus/CAE [19]. The element designation for a shipping container is
shown in Fig. 8, and a close-up view of the corner fittings can be
Fig. 6. Fully modeled 20 foot (6.06 m) ISO shipping container. found in Fig. 18.
52 K. Giriunas et al. / Engineering Structures 43 (2012) 48–57

Model 1 Model 2 Model 3 Model 4 Model 5

Elements: E
Elem men nts: E
Elemmennts: Eleemeents:: Elemeentss:
1,,1633 B331 11,1663 B31 1,0663B
B31 78 B31 778 B
B31
477,7677 S44R 477,7667 S S4R 88,506 C3D44 511,2215 C3D D4 5511,2155 C3D4
Tottal: 489930 Tootal:: 4889300 445,845 SS4RR 64,0077S4RR 3999,4223S44R
2992 S
S3 668 SS3 1,,2899 S33
Totall: 555,2556
T Totaal:576,0038
T Tottal:9912,,0055

Fig. 7. Simplified Container models of Fig. 6.

RED: Corner Fittings


(C3D4 Elements)

YELLOW: Container
Components
(C3D4 Elements)

BLUE: Container
Walls and Roof
(S3 & S4 Elements)

Fig. 8. Shipping container elements.

Model 1 Model 2 Model 3 Model 4 Model 5

Fig. 9. Simplified container models at first yielding (von Mises stress shown).

4.3. Container model analysis and results container model at yielding, Fig. 10 displays each container’s max-
imum force and displacement at yielding, and Table 2 compares
In order to verify the accuracy of the container models, the the results generated from Abaqus/CAE [19] for each container
same loading was applied to each container model, and the results model. The stiffness of a structure or model is the slope of the
were analyzed. Since the container models all varied in complexity, linear relationship between the applied force and displacement
each model was loaded until one component on the container be- in the elastic zone. Model 2 was the most stiff, and Model 1 was
gan to yield. less stiff than Models 4 and 5 (Fig. 10).
Performing a linear analysis in Abaqus/CAE [19], two lateral The comparison of results showed that the simplified Models 1
point loads were externally applied as surface loads on surfaces and 2 captured the overall stiffness of the structure, but appeared
of the two front top corner fittings of each container model, as to over-predict the load at first yielding because of the very simpli-
shown in Fig. 3. The applied load was increased until an element fied components and connections. Models 4 and 5, on the other
on a container component reached its yield strength. At yielding, hand, produced more realistic results and, with such similar re-
the maximum reaction force and displacement at the front top cor- sults, it was determined that the smaller, and more computation-
ner fitting was determined for each container model. This method- ally efficient Model 4 would be used for the rest of the simulations.
ology allowed accurate comparison between each container model.
All of the models were found to have comparable responses ex-
cept Model 3. Model 3 had unique corner cut outs in the walls and 5. Modified shipping container simulations
roof which generated very different stresses than the other models
and it was determined that this response was the least realistic 5.1. Container Model Information
compared to the actual container shown in Fig. 6. The displace-
ment for the other four models was within 1.0 mm of each other, Based on comparisons of the response from five models, Model
and the applied forces at yielding ranged from 253 kN to 319 kN. 4 was selected as the optimum container model in terms of model
The simulation time to run Model 5 was approximately 2 h, Model complexity and accuracy. Model 4 was modified by increasing
4 was 30 min, and Models 1 and 2 were 15 min. Although the sim- mesh density and adding reinforcement plates to complete the
ulation time for Model 5 was four times greater than Model 4, both remainder of the research. The final container model was
models produced almost identical results. Fig. 9 displays each constructed with 5256 beam elements (B31), 3174,025 linear
K. Giriunas et al. / Engineering Structures 43 (2012) 48–57 53

container models until one of the container’s members yielded.


The five loading scenarios were selected, because ISO 1496-1
[11] was the only reference which the analytical data could be
Force (kN)

compared to. The analysis followed the linear simulation method-


ology presented earlier using an incrementally increasing point
load externally applied as a surface load on the fitting surface in
Abaqus/CAE [19]. The externally applied load increases the force
at a constant rate, and the force suddenly stops if stiffness de-
creases or the yield strength was reached. The externally applied
surface loading, an equivalent point load, was applied to the appro-
Displacement (mm)
priate face of the corner fittings for each container model. Yielding
Fig. 10. Calculated force displacement relationship for each model up to yielding. locations, displacements, von Mises stresses, forces, and container
behavior are discussed and analyzed for each loading scenario and
tetrahedral elements (C3D4), 232,914 shell elements (S4R or S4), modification. The five loading scenarios are presented in Fig. 12.
and 1269 shell elements (S3) for a total of 3413,464 elements. For container models with one wall removed, Loading Scenarios
The final model used for the research was more accurate than 2 and 3 were applied over the removed wall section. Structures
Models 4 and 5, and had similar computation times as Model 5. using shipping containers can follow the loading scenarios de-
The base container model was modified and analyzed to inves- signed for transportation (ISO 1496-1) as long as the container
tigate the contribution of different components to the total re- structures are not abnormal and stack irregularly (Fig. 1a).
sponse of the container. Each modified container model was
modified by removing full wall sections or the entire roof instead 5.3. Analysis results
of cutting out holes for windows or doors, as shown in Figs. 1b
or 4b. This was believed to provide a more conservative approach Figs. 11–15 compare elastic response for each container model
to using the modified shipping containers. Fig. 11 displays the ori- subjected to Loading Scenarios 1–5. Fig. 18 presents a stress plot
ginal container model (revised Model 4) and seven modified 20 ft and yield location for model M4 when subjected to Loading Sce-
ISO shipping container models. The connections and mesh density nario 4. A more detailed discussion of modeling and analysis re-
for each modified model are the same as the original container sults can be found in Giriunas [15].
model, but the modified container components have their connec- For Loading Scenario 1 (Fig. 13) the removal of sidewalls or the
tions removed from the models as well. roof did not have an effect on the maximum applied loading values.
For the unmodified container model (M1), the calculated yield ax-
5.2. Container model analysis ial load of 942 kN was very close to the 942 kN specified in ISO
1496-1 [11] (Fig. 3). The end walls under Loading Scenario 1 were
Using the specific loading values from ISO 1496-1 [11] as a the most critical load resisting components, and were more effec-
reference (Table 1) five loading scenarios were applied to the tive at carrying the loads than the sidewalls. The single end wall

Table 2
Maximum force, displacement, and stiffness for each model at yielding.

Displacement (mm) Force (kN) Stiffness (kN/mm) First location to reach yielding
Model 1 3.92 299 77 Front wall and roof at corner with loading
Model 2 3.80 319 84 Front wall at bottom corner fitting (diagonal from loading)
Model 3 1.80 50 28 Front wall at bottom corner fitting (diagonal from loading)
Model 4 3.18 253 80 Front corner post at bottom corner fitting (near front sill)
Model 5 3.18 253 80 Front corner post at bottom corner fitting (near front sill)

M1 M2 M3 M4

Original Container Sidewalls Removed Endwalls Removed Roof Removed


M5 M6 M7 M8

Sidewalls and Endwalls Single Sidewall Single Endwall Sidewalls, Endwalls,


Removed Removed (Doors) Removed and Roof Removed

Fig. 11. 20 foot (6.06 m) ISO shipping container modifications.


54 K. Giriunas et al. / Engineering Structures 43 (2012) 48–57

Loading Loading Loading Loading Loading


Scenario 1 Scenario 2 Scenario 3 Scenario 4 Scenario 5

Compressive Point Compressive Point


Compressive Point Longitudinal Point
Loading Loading Transverse Point
Loading Loading
(2 corner fittings (2 corner fittings Loading (Inward)
(4 corner fittings) (Inward)
short side) long side)

Fig. 12. Five loading scenarios simulated on shipping container models.

Maximum
Applied
Force at
Yielding (kN)

Displacement (mm)

Fig. 13. Maximum applied force and displacement at yielding (Loading Scenario 1).

Maximum
Applied
Force at
Yielding (kN)

Displacement (mm)

Fig. 14. Maximum applied force and displacement at yielding (Loading Scenario 2).

removed model (model M7) had a greater reduction in maximum when compared to the complete container model M1. However,
applied force and stiffness than the model with both sidewalls the model with both end walls removed (model M3) had an 11% in-
removed (model M2) when both were compared to the base model crease in maximum applied force, but only had a 44% reduction in
M1. stiffness when compared to M1. The addition or removal of the roof
The sidewalls under Loading Scenario 2 (Fig. 14) were the most did not provide much stiffness or strength in Loading Scenario 2.
critical load resisting components, and the end walls were some- Every container model had the loads from Loading Scenario 2 ap-
what effective at carrying the loads. The calculated yield load was plied over the front of the container, except model M7. Model M7
942 kN for the full model (M1) was equal to an assumed 942 kN had results differing from the other models (Fig. 14), because the
specified in ISO 1496-1 [11]. The modified models with both side- loading was applied over the rear of the container.
walls removed (models M2, M5, and M8) had an average 10% in- Loading Scenario 3 (Fig. 15) resulted in a distinctive response
crease in maximum applied load and a 70% reduction in stiffness pattern. As more components were removed from the container
K. Giriunas et al. / Engineering Structures 43 (2012) 48–57 55

Maximum
Applied
Force at
Yielding (kN)

Displacement (mm)

Fig. 15. Maximum applied force and displacement at yielding (Loading Scenario 3).

Applied
Force at
Yielding (kN)

Displacement (mm)

Fig. 16. Maximum applied force and displacement at yielding (Loading Scenario 4).

Applied
Force at
Yielding (kN)

Displacement (mm)

Fig. 17. Maximum applied force and displacement at yielding (Loading Scenario 5).
56 K. Giriunas et al. / Engineering Structures 43 (2012) 48–57

Fig. 18. von Mises stress plot for model 4 with yielding location (Loading Scenario 4).

(beginning with the sidewalls) the maximum applied force value foundations and connections, and conduct finite element computer
increased, and the models became more flexible, which in turn, model simulations of shipping containers. By analyzing these mod-
delayed yielding. The end walls under Loading Scenario 3 were els using the computer programs SolidWorks [17], Hypermesh
the most critical load resisting components. The sidewalls also car- [18], and Abaqus/CAE [19], an optimized container model was
ried significant load and provided stiffness, especially in the ab- modified into seven different configurations. Five different loading
sence of the end walls. The less stiff models were able to scenario simulations were applied to each of the modified con-
withstand larger applied forces, had larger displacements, and tainer models and analyzed. From the comparisons between con-
yielded in similar locations compared to the unmodified container tainer modifications that were presented in this document, the
model M1. following conclusions have been drawn.
The roof did not have any significant structural contribution
when subjected to vertical point loads (Loading Scenarios 1–3).  For all loading scenarios, the calculated maximum elastic load
When subjected to the vertical point loads from Loading Scenarios for the complete model (M1) reached or exceeded the corre-
2 and 3, the original container model M1 had lower maximum ap- sponding loads specified in ISO 1496-1 [11] shown in Fig. 3.
plied forces compared to the other container models. When all four With the exception of the roof removed model (M4) in Loading
walls were present in the container model (M1 and M4), a localized Scenario 5, the maximum resisting load for almost all the mod-
yield stress in the door header may have occurred resulting in a re- ified containers was either close or less than the ISO 1496-1 [11]
duced maximum applied force compared to the other container specified loads. Therefore, it is likely that yielding may occur in
models. Further FEA modeling may be necessary to determine modified containers before reaching the capacity required in
the causes of localized yield stress in the door header, as calculated ISO 1496-1 [11]. As long as the container structure stacks the
from the analytical model in this research. containers similar to transportation methods, the ISO loading
For Loading Scenario 4 (Fig. 16) the container models with end scenarios should applicable.
walls (models M1, M2, M4, M6, and M7) had higher maximum ap-  For axial/vertical loads applied on the top corner fittings, end
plied forces and were significantly stiffer than container models walls were generally the strongest load resisting components,
without end walls (M3, M5, and M8). The end walls under Loading the sidewalls were the next strongest load resisting compo-
Scenario 4 were the critical lateral load resisting components. The nents, and the roof typically did not have any structural
lateral capacity of the sidewalls and roof component was very lim- contribution.
ited, and the roof component provided little resistance without  When subjected to the vertical point loads from Loading Scenar-
wall components (models M5 and M8). Only the complete model ios 2 and 3, the original container model M1 had lower maxi-
(M1) reached the maximum elastic load of 150 kN listed in ISO mum applied forces compared to the other container models.
1496-1 [11] (Fig. 3). When all four walls were present in the container model (M1
The sidewalls under Loading Scenario 5 (Fig. 17) were the critical and M4), a localized yield stress in the door header may have
lateral load resisting components. The complete model (M1) occurred resulting in a reduced maximum applied force com-
reached the maximum elastic load of 75 kN listed in Fig. 3, which pared to the other container models.
was well below the maximum load (124.5 kN) resisted by the model  For transverse lateral loads applied on the top corner fittings,
without a roof (M4). Models containing both sidewalls and the roof the end walls were the strongest load resisting components.
(models M1 and M3) were the most rigid. The container model with- For longitudinal lateral loads applied on the top corner fittings,
out a roof (model M4) had a 66% maximum applied force increase the sidewalls were the strongest load resisting components. The
and a 26% reduction in stiffness when compared to M1. The con- roof generally did not have any structural contribution for lat-
tainer reached yielding in the roof component near the front header eral loads. The results from models M2 and M3 for Loading Sce-
in the original model M1, but without the roof (model M4) the con- narios 4 and 5 (Figs. 16 and 17) indicate that a transverse end
tainer yielded at the front header. The yielding location change may wall can resist 4.2 kip/ft lateral load at yielding (two 2438 mm
have caused the increase in maximum applied loading for M4 (roof long walls carry 149.2 kN each, Fig. 16) while a longitudinal
removed) when compared to the original container model M1. end wall can resist 0.85 kip/ft lateral load at yielding (two
6058 mm long walls carry 75 kN each, Fig. 17).
6. Summary and conclusions  Original container model (M1) is the strongest for all loading
scenarios because all components are in place to resist applied
This paper demonstrates the research conducted to review con- loads (Figs. 13–17). The model with no walls (M8) was the
tainer documents applicable for shipping containers, summarize weakest in all cases, with the exception of model M7 under
K. Giriunas et al. / Engineering Structures 43 (2012) 48–57 57

Loading Scenario 2, where the vertical loads were applied over [6] Borvik T, Hanssen A, Dey S, Langberg H, Langseth M. On the ballistic and blast
load response of a 20 ft ISO container protected with aluminum panels filled
the rear of the container (Fig. 14). Lateral resistance of the con-
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