Limit switching WSH

for manually operated valves

WSH 10.1 – WSH 16.1

Operation instructions
Limit switching WSH 10.1 – WSH 16.1 Operation instructions

Scope of these instructions: These instructions apply to limit switching WSH 10.1 – WSH 16.1
for manually operated valves.

Table of contents Page

1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. Range of application 4
1.2. Commissioning (electrical connection) 4
1.3. Maintenance 4
1.4. Warnings and notes 4
2. Short description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4. Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.1. Transport 6
4.2. Storage 6
4.3. Packaging 6
5. Mounting to valve/gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

6. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.1. Connection with AUMA plug/socket connector in crimp version 9
6.2. Heater 9
7. Switch compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.1. Opening the switch compartment 10
7.2. Pulling off the indicator disc 10
8. Setting the limit switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.1. Clockwise closing 11
8.2. Counterclockwise closing 12
9. Setting the DUO limit switching (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.1. Clockwise closing 13
9.2. Counterclockwise closing 14
10. Setting/testing the reduction gearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

11. Setting the potentiometer (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

12. Setting the electronic position transmitter RWG (option) . . . . . . . . . . . . . . . . . . 17

12.1. Setting 2-wire system 4 – 20 mA or 3-/4-wire system 0 – 20 mA 18
12.2. Setting 3-/4-wire system 4 – 20 mA 19
13. Setting the mechanical position indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
13.1. Closing the switch compartment 20
14. Enclosure protection IP 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

15. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

16. Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2
Operation instructions Limit switching WSH 10.1 – WSH 16.1

Page
17. Disposal and recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

18. Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

19. Declaration of Conformity and Declaration of Incorporation. . . . . . . . . . . . . . . . . 24

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3
Limit switching WSH 10.1 – WSH 16.1 Operation instructions

1. Safety instructions
1.1. Range of application AUMA limit switchings WSH are designed to signal actual position and end
position of manually operated valves.
For other applications, please consult AUMA. The manufacturer is not liable
for any possible damage resulting from use in other than the designated
applications. Such risk lies entirely with the user.

Observance of these operation instructions is considered as part of the

designated use.

1.2. Commissioning During electrical operation, certain parts inevitably carry hazardous volt-
(electrical connection) ages. Work on the electrical system or equipment must only be carried out
by a skilled electrician himself or by specially instructed personnel under the
control and supervision of such an electrician and in accordance with the
applicable electrical engineering rules.

1.3. Maintenance The maintenance instructions (refer to page 22) must be observed, other-
wise a safe operation of the limit switching WSH is no longer guaranteed.

1.4. Warnings and notes Failure to observe the warnings and notes may lead to serious injuries or
damage. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting and installation, as well as
careful commissioning are essential to ensure a trouble-free and safe oper-
ation.
The following references draw special attention to safety-relevant proce-
dures in these operation instructions. Each is marked by the appropriate
pictograph.
This pictograph means: Note!
“Note” marks activities or procedures which have major influence on the
correct operation. Non-observance of these notes may lead to consequen-
tial damage.
This pictograph means: Electrostatically endangered parts!
The printed circuit boards are equipped with parts which may be damaged
or destroyed by electrostatic discharges. If the boards need to be touched
during setting, measurement, or for exchange, it must be assured that
immediately before a discharge through contact with an earthed metallic
surface (e.g. the housing) has taken place.
This pictograph means: Warning!
“Warning” marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.

2. Short description AUMA limit switchings WSH 10.1 – WSH 16.1 are designed for continuous,
mechanical position indication and electric position feedback.
For manually operated valves, the necessity to display valve position infor-
mation in a control station incidentally arises. In some applications, it might
become imperative, for example, to only open a valve whilst another valve is
closed. The AUMA limit switching WSH for manually operated valves is
ideally appropriate for these types of applications.

4
Operation instructions Limit switching WSH 10.1 – WSH 16.1

3. Technical data

Limit switching Output torque Thrust Valve attachment Valve stem Handwheel Weight
permissible for diameter
output drive A Option for a rising
max. max. Standard DIN valve stem1) Reduction
Type Nm Nm EN ISO 5210 3210 max. mm Ø mm ratio approx. kg
WSH 10.1 170 70 F10 G0 40 400 1:1 10
WSH 14.1 400 160 F14 G½ 57 400/500 1:1 16
WSH 16.1 800 250 F16 G3 65 630 1:1 22.2

Features and functions

Limit switching Counter gear mechanism for end positions CLOSED and OPEN
for 2 to 500 turns per stroke (optional for 8 to 2,000 turns per stroke)
Standard: Single switch for each end position
Options: Intermediate position switch (DUO limit switching), adjustable for any
intermediate position
Rating of the switches: 5A, for gold plated contacts 0.1 A
Position feedback, analogue Potentiometer: Conductive film, 1 kΩ or 5 kΩ/0,25 W, linearity ± 2.5 %
(option) Position transmitter: Electronic position transmitter RWG:
0/4 – 20 mA in 3- or 4-wire version
4 – 20 mA in 2-wire version
For further information on the RWG, refer to page 17
Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
Heater in switch compartment Standard: Self-regulating PTC heater; 5 – 20 W, 110 – 250 V AC/DC
Option: 24 – 48 V AC/DC
Electrical connection Standard: AUMA plug/socket connector with crimp type connection for flexible conductors
40 poles, cross section 0.75 – 1.0 mm²
Option: Cross sections 0.5 mm² or 1.5 mm²
Threads for cable glands Standard: Metric threads
Options: Pg-threads
Terminal plan APG AG 101 (basic version)
Output drive types A, B1, B2, B3, B4 in compliance with EN ISO 5210
A, B, E according to DIN 3210
Service conditions
Enclosure protection according Standard: IP 67
to EN 60 5292) Options: IP 68
Corrosion protection Standard: KN Suitable for installation in industrial units, in water or power plants
with a low pollutant concentration
Options: KS Suitable for installations in occasionally or permanently aggressive
atmosphere with moderate pollutant concentration)
(e.g. wastewater treatment plants, chemical industry)
KX Suitable for installation in extremely aggressive atmosphere with high
humidity and high pollutant concentration
Finish coating Standard: Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Other colours are possible on request
Ambient temperature Standard: – 25 °C to + 80 °C
Options: – 25 °C to + 70 °C (in combination with position transmitter RWG)
– 40 °C to + 60 °C (low temperature)
Further information
EU Directives Electromagnetic Compatibility (EMC): (2004/108/EC)
Low Voltage Directive: (2006/95/EC)
Machinery Directive: (98/37/EC)
Reference documents Product description Limit switching WSH 10.1 – WSH 16.1
Technical data WSH 10.1 – WSH 16.1
Dimensions WSH 10.1 – WSH 16.1

1) For output drives types A

2) For version in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended

5
Limit switching WSH 10.1 – WSH 16.1 Operation instructions

4.
4.1.
Transport and storage
Transport .. Transport to place of installation in sturdy packing.

.
For products equipped with handwheel, do not attach ropes or hooks to
the handwheel for the purpose of lifting by hoist.
If the limit switching WSH and gearbox are mounted on the valve, attach
ropes or hooks for the purpose of lifting by hoist to the valve and not to the

..
limit switching/gearbox.
4.2. Storage Store in well-ventilated, dry room.

..
Protect against floor dampness by storage on a shelf or on a wooden
pallet.
Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to bare surfaces.

In case limit switching WSH is to be stored for a long period

.
(more than 6 months), the following points must be observed additionally:

.
Prior to storage: Protect bare surfaces, in particular the output drive parts
and mounting surface, with long-term corrosion protection agent.
Check for corrosion approximately every 6 months. If first signs of corro-
sion show, apply new corrosion protection.

After mounting the limit switching WSH, connect the unit immediately to
electrical mains, so that condensation is prevented by the heater.

4.3. Packaging Our products are protected by special packaging for the transport ex works.
The packaging consists of environmentally friendly materials which can
easily be separated and recycled.
For the disposal of the packaging material, we recommend recycling and
collection centres.
We use the following packaging materials: wood, cardboard, paper, and PE foil.

6
Operation instructions Limit switching WSH 10.1 – WSH 16.1

5. Mounting to valve/gearbox
. Prior to mounting, the limit switching WSH must be
checked for damage. Damaged parts must be replaced by

. original spare parts.

After mounting to valve/gearbox, touch up any possible
damage to paint finish.

The limit switching WSH leaves the factory in position CLOSED

.
(limit switch CLOSED tripped).

Check if mounting flange fits the valve/gearbox.

Spigot at flanges should be loose fit!

The output drive types B1, B2, B3, or B4 (figure 1) are delivered with bore
and keyway (usually according to EN ISO 5210).
Figure 1
Output drive type B1/ B2 Output drive type B3/ B4
Plug sleeve Bore with keyway

For output drive type A (figure 2), the internal thread of the stem nut must
match the thread of the valve stem. If not ordered explicitly with thread, the

..
stem nut is unbored or with pilot bore when delivered. For finish machining
of stem nut, refer to next page.
Check whether bore and keyway match the input shaft of valve/gearbox.

..
Thoroughly degrease mounting faces at limit switching WSH and valve/
gearbox.
Apply a small quantity of grease to input shaft of valve/gearbox.
Place limit switching WSH on valve/gearbox and fasten. Fasten bolts
(quality min. 8.8, refer to table 1) evenly crosswise.
Table 1: Fastening torques for bolts
Strength class 8.8 TA (Nm)
M10 51
M16 214
M20 431

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Limit switching WSH 10.1 – WSH 16.1 Operation instructions

Finish machining of stem nut (output drive type A):

Figure 2
Output drive type A
Stem nut

80.3

80.01/80.02

80.2

The output drive flange does not have to be removed from the limit switching

..
WSH.

Remove spigot ring (80.2, figure 2) from mounting flange.

..
Take off stem nut (80.3) together with thrust bearing (80.01) and thrust
bearing races (80.02).
Remove thrust bearing and thrust bearing races from stem nut.

..
Drill and bore stem nut and cut thread.
When fixing in the chuck, make sure stem nut runs true!
Clean the machined stem nut.

.
Apply Lithium soap EP multi-purpose grease to thrust bearing and races,
then place them on stem nut.

..
Re-insert stem nut with thrust bearings into the mounting flange. Ensure
that dogs are placed correctly in the slots of the hollow shaft.
Screw in spigot ring until it is firm against the shoulder.
Press Lithium soap EP multi-purpose grease on mineral oil base into the
grease nipple with a grease gun (for quantities, please refer to table):

Table 2: Grease quantities for output drive A

Output drive A 10.2 A 14.2 A 16.2
Qty1) 2g 3g 5g
1) For greases with a density ρ = 0.9 kg/dm³

.
Protection tube for rising valve stem

..
Seal thread of protection tube with hemp, Teflon tape, or thread sealing
material.

.
Screw protection tube (1) into thread (figure 3) and tighten it firmly.
Push down the sealing (2) to the housing.
Check whether cap (3) is available and without damage.
Figure 3: Protection tube for rising valve stem

8
Operation instructions Limit switching WSH 10.1 – WSH 16.1

6. Electrical connection . Work on the electrical system or equipment must only be

carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable

. electrical engineering rules.

Before connection check whether type of current and volt-
age fulfil the indications on the wiring diagram

6.1. Connection with AUMA plug/socket connector in crimp version

Figure 4: Connection ..
.
Loosen bolts (50.01) (figure 4) and remove plug cover.
Loosen screws (51.01) and remove socket carrier (51.0) from plug cover (50.0).
50.01
Insert cable glands suitable for connecting cables

..
(The enclosure protection stated on the name plate is only ensured if
51.01
suitable cable glands are used).

.
Seal cable entries which are not used with suitable plugs.
Connect cables according to order-related wiring diagram.
The pertaining wiring diagram is attached to the product in a
weather-proof bag, together with these operation instructions. In case the
terminal plan is not available, it can be obtained from AUMA (state
commission no., refer to name plate) or downloaded directly from the
50.0 Internet (www.auma.com).
51.0
Crimp sockets are supplied separately and in sufficient number inside the
plug cover.
For crimping, a suitable tool, e.g. the BUCHANAN four indent crimp tool,
must be used.

Cross sections:
0.75 – 1 mm2, on request 0.5 mm2 or 1.5 mm2

Table 3: Technical data AUMA plug/ socket connector as crimp version

Technical data Protective earth Control pins
Number of contacts max. 1 (leading contact) 50 pins/sockets (40 are used)
Designation according to VDE A1 to I4
Connecting voltage max. – 250 V
Nominal current max. – 16 A
Type of customer connection Crimp connection Crimp connection
Cross section max. 1.5 mm2 1.5 mm2
Material: Pin/socket carrier Polyamide Polyamide
Contacts Brass Brass tin-plated or gold-plated (option)

6.2. Heater To reduce condensation within the housing, the heater must be connected.

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Limit switching WSH 10.1 – WSH 16.1 Operation instructions

7. Switch compartment The following sub-assemblies are located within the switch compartment:

..
..
Limit switching (page 11).
DUO limit switching (option) (page 13)

.
Potentiometer (option) (page 16)
Electronic position transmitter (option) (page 17)
Mechanical position indicator (page 20 )

The switch compartment must be opened to perform the setting of these

sub-assemblies.
7.1. Opening the switch Work on the electrical system or equipment must only be
compartment carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable

.
electrical engineering rules.

Remove 4 bolts and take off the cover at the switch compartment
(figure 5).
Figure 5: Cover with indicator glass

7.2. Pulling off the indicator disc . Pulling off the indicator disc (figure 6). Open end wrench may be used as
lever.
Figure 6: Pulling off the indicator disc

RSD

RDW

Indicator disc

10
Operation instructions Limit switching WSH 10.1 – WSH 16.1

8. Setting the limit If a gearbox is mounted, the end stops within the gearbox must be set prior
switching to setting the limit switching (refer to operation instructions of gearbox).
8.1. Clockwise closing The following description is only valid for “clockwise closing”, i.e. driven shaft
turns clockwise to close the valve.
Identification within the wiring diagram:
APG- -AP... for “clockwise closing”.
Figure 7: Electrical connection Figure 8: Control unit (example with scale 1 to 8)
B LSC (WSR)

C
A

LSO (WÖL)

..
Setting end position CLOSED (black section)
Turn handwheel clockwise until valve is closed.
Connect continuity tester via limit switch LSC (WSR) to electrical connec-

.
tion (figure 7). As standard version, this connection is made via pins A2
and A4 (refer to terminal plan attached).
Press down and turn setting spindle A (figure 8) with screw driver in
direction of arrow, thereby observe cam B.
While a ratchet is felt and heard, the cam B moves 90° every time until the
limit switch LSC (WSR) is operated. The connected continuity tester
signals the operation of the switch.
Stop turning and release setting spindle.
When overriding the tripping point inadvertently (ratchet is heard after the
cam has snapped), continue turning the setting spindle in the same direc-
tion and repeat setting process.
Attention: Ensure that setting spindle A is released by spring action after
the setting process is completed.

..
Setting end position OPEN (white section)
Turn handwheel counterclockwise until valve is open.
Connect continuity tester via limit switch LSO (WÖL) to electrical connec-

.
tion (figure 7). As standard version, this connection is made via pins B2
and B4 (refer to terminal plan attached).
Press down and turn setting spindle C (figure 8) with screw driver in
direction of arrow, thereby observe cam D.
While a ratchet is felt and heard, the cam D moves 90° every time until the
limit switch LSO (WÖL) is operated. The connected continuity tester
signals the operation of the switch.
Stop turning and release setting spindle.
When overriding the tripping point inadvertently (ratchet is heard after the
cam has snapped), continue turning the setting spindle in the same direc-
tion and repeat setting process.
Attention: Ensure that setting spindle C is released by spring action after
the setting process is completed.

11
Limit switching WSH 10.1 – WSH 16.1 Operation instructions

8.2. Counterclockwise closing
Figure 9: Electrical connection
The following description is only valid for “counterclockwise closing”, i.e.
driven shaft turns counterclockwise to close the valve.
Identification within the wiring diagram:
APG-1AP... for “counterclockwise closing”.
Figure 10: Control unit counterclockwise closing (example with scale 1 to 8)

B LSOR (WÖR)

C
A

red
field LSCL (WSL)

black
field

..
Setting end position CLOSED (black section)
Turn handwheel counterclockwise until valve is closed.

.
Connect continuity tester via limit switch LSC (WSL) to electrical connec-
tion (figure 9). Pins A2 and A4 (please refer to terminal plan attached).
Press down and turn setting spindle C (figure 10) with screw driver in
direction of arrow, thereby observe cam D.
While a ratchet is felt and heard, the cam D moves 90° every time until the
limit switch LSC (WSL) is operated. The connected continuity tester
signals the operation of the switch.
Stop turning and release setting spindle.
When overriding the tripping point inadvertently (ratchet is heard after the
cam has snapped), continue turning the setting spindle in the same direc-
tion and repeat setting process.
Attention: Ensure that setting spindle C is released by spring action after
the setting process is completed.

..
Setting end position OPEN (red section)
Turn handwheel clockwise until valve is open.

.
Connect continuity tester via limit switch LSO (WÖR) to electrical connec-
tion (figure 9). Pins B2 and B4 (please refer to terminal plan attached).
Press down and turn setting spindle A (figure 10) with screw driver in
direction of arrow, thereby observe cam B. While a ratchet is felt and
heard, the cam B moves 90° every time until the limit switch LSO (WÖR)
is operated. The connected continuity tester signals the operation of the
switch.
Stop turning and release setting spindle.
When overriding the tripping point inadvertently (ratchet is heard after the
cam has snapped), continue turning the setting spindle in the same direc-
tion and repeat setting process.
Attention: Ensure that setting spindle A is released by spring action after
the setting process is completed.

12
Operation instructions Limit switching WSH 10.1 – WSH 16.1

9. Setting the DUO limit switching (option)

Any application can be switched on or off via the two intermediate position
switches.
For setting, the switching point (intermediate position) must
be approached from the same direction as afterwards in
operation.
9.1. Clockwise closing The following description is only valid for “clockwise closing”, i.e. driven shaft
turns clockwise to close the valve.
Identification within the wiring diagram:
APG- -AP...for “clockwise closing”.
Figure 11: Electrical connection Figure 12: Control unit (example with scale 1 to 8)

LSA (WDR)

E G

LSB (WDL) H

..
Setting direction CLOSE (black section)
Move valve to desired intermediate position.
Connect continuity tester via limit switch LSA (WDR) to electrical connec-

.
tion (figure 11). As standard version, this connection is made via pins C2
and C4 (refer to terminal plan attached).
Press down and turn setting spindle E (figure 12) with screw driver in
direction of arrow, thereby observe cam F.
While a ratchet is felt and heard, the cam F moves 90° every time until the
limit switch LSA (WDR) is operated. The connected continuity tester
signals the operation of the switch.
Stop turning and release setting spindle.
When overriding the tripping point inadvertently (ratchet is heard after the
cam has snapped), continue turning the setting spindle in the same direc-
tion and repeat setting process.
Attention: Ensure that setting spindle E is released by spring action after
the setting process is completed.

..
Setting direction OPEN (white section)
Move valve to desired intermediate position.
Connect continuity tester via limit switch LSB (WDL) to electrical connec-

.
tion (figure 11). As standard version, this connection is made via pins D2
and D4 (refer to terminal plan attached).
Press down and turn setting spindle G (figure 12) with screw driver in
direction of arrow, thereby observe cam H.
While a ratchet is felt and heard, the cam H moves 90° every time until the
limit switch LSB (WDL) is operated. The connected continuity tester
signals the operation of the switch.
Stop turning and release setting spindle.
When overriding the tripping point inadvertently (ratchet is heard after the
cam has snapped), continue turning the setting spindle in the same direc-
tion and repeat setting process.
Attention: Ensure that setting spindle G is released by spring action after
the setting process is completed.

13
Limit switching WSH 10.1 – WSH 16.1 Operation instructions

9.2. Counterclockwise closing
Figure 13: Electrical connection
The following description is only valid for “counterclockwise closing”, i.e.
driven shaft turns counterclockwise to close the valve.
Identification within the wiring diagram:
APG-1AP... for “counterclockwise closing”.
Figure 14: Control unit counterclockwise closing (example with scale 1 to 8)

red black
field field

LSA (WDR)

WÖR 4 5 WSL
LSO 6 LSC

3
2

7
8
1
F WDR WDL
LSB LSA

E G

LSB (WDL) H

..
Setting direction CLOSE (black section)
Move valve to desired intermediate position.

.
Connect continuity tester via limit switch LSA (WDL) to electrical connec-
tion (figure 13). Pins C2 and C4 (please refer to terminal plan attached).
Press down and turn Setting spindle G (figure 14) with screw driver in
direction of arrow, thereby observe cam H.
While a ratchet is felt and heard, the cam H moves 90° every time until the
limit switch LSA (WDL) is operated. The connected continuity tester
signals the operation of the switch.
Stop turning and release setting spindle.
When overriding the tripping point inadvertently (ratchet is heard after the
cam has snapped), continue turning the setting spindle in the same direc-
tion and repeat setting process.
Attention: Ensure that setting spindle G is released by spring action after
the setting process is completed.

..
Setting direction OPEN (red section)
Move valve to desired intermediate position.

.
Connect continuity tester via limit switch LSB (WDR) to electrical connec-
tion (figure 13). Pins D2 and D4 (please refer to terminal plan attached).
Press down and turn setting spindle E (figure 14) with screw driver in
direction of arrow, thereby observe cam F.
While a ratchet is felt and heard, the cam F moves 90° every time until the
limit switch LSB (WDR) is operated. The connected continuity tester
signals the operation of the switch.
Stop turning and release setting spindle.
When overriding the tripping point inadvertently (ratchet is heard after the
cam has snapped), continue turning the setting spindle in the same direc-
tion and repeat setting process.
Attention: Ensure that setting spindle E is released by spring action after
the setting process is completed.

14
Operation instructions Limit switching WSH 10.1 – WSH 16.1

10. Setting/testing the reduction gearing

To ensure correct mechanical position indication, the reduction gearing must
be adapted to the turns per stroke of the valve position indicator.

The following versions are possible:

2 to 500 turns per stroke = scale 1 to 8 (figure 15)

.
8 to 2,000 turns per stroke = scale 3 to 10 (not shown)

Check whether turns/stroke of the valve position indicator correspond to

the stage setting of the reduction gearing, using table 4).

If the setting is not correct:

Set stage by offsetting the locking screw (03).

Table 4: Reduction gearing

Turns/stroke Gear Turns/stroke Gear
above – to stage above – to stage
2–4 1 63 – 125 6
4–8 2 125 – 250 7
8 – 16 3 250 – 500 8
16 – 32 4 500 – 1,000 9
32 – 63 5 1,000 – 2,000 10

To make best use of the electrical rotation angle of the potentiometer for
versions equipped with potentiometer (page 16) or RWG (page 17), the
reduction gearing (stages 1 to 10) is additionally divided by a further
gearwheel set (A, B, C). If it is required to modify the stage pre-set in the
factory for these versions, we recommend to contact AUMA.

Figure 15: Control unit (here as example with scale 1 to 8)

03

15
Limit switching WSH 10.1 – WSH 16.1 Operation instructions

11. Setting the potentiometer (option)

The potentiometer records the valve position.

If an electronic position transmitter (RWG) is installed, the potentiometer

setting is performed with the RWG setting
(please refer to pages 17 et seqq.).

Prior to potentiometer setting, make sure to correctly set the reduction

.
gearing (refer to page 15).

Move valve to end position CLOSED.

Figure 16: Control unit (example with scale 1 to 8)

01

02
Potentiometer

. Turn potentiometer (figure 16) to the stop in compliance with table 5.

End position CLOSED corresponds to 0 %, end position OPEN to 100 %.
Table 5: Potentiometer direction of rotation
Version for Version for
clockwise closing (standard) counterclockwise closing
Reduction stage is set to Reduction stage is set to
1, 3, 5, 7, 9 2, 4, 6, 8, 10 1, 3, 5, 7, 9 2, 4, 6, 8, 10

. Turn potentiometer slightly back from the stop.

16
Operation instructions Limit switching WSH 10.1 – WSH 16.1

12. Setting the electronic position transmitter RWG (option)

The electronic position transmitter records the valve position and generates
a current signal between 0/4 and 20 mA, using the actual position value
measured by the potentiometer.

After mounting to the gearbox, the setting must be checked

(refer to clauses 12.1. or 12.2.).
Table 6: Technical data RWG
APG AP_ 2 / _ _ _ APG AP _3 _ / _ _ _
Wiring diagrams
APG1AP_ 2 / _ _ _ APG1AP _3 _ / _ _ _
3- or 4- wire system for 2-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mA
Power Uv 14 V DC + (I x RB),
24 V DC
supply max. 30 V
max. I 24 mA at 20 mA 20 mA
current input output current
Max. load RB 600 W (Uv - 14 V)/20 mA

Figure 17: Control unit with RWG

Lock screw

S1
Jumpers

2-wire or 3-/4-wire-system
The 2-wire or 3-/4-wire version are set at slide switch S1 in the factory in
compliance with the purchase order.

Dot visible:
3-/4-wire system 0/4 – 20 mA

Dot not visible:

2-wire system 4 – 20 mA
Jumper position
The lock screw (figure 17) shows the pre-set reduction stage
(refer also to page 15)
Table 7: Jumper position
Version for Version for
clockwise closing (standard) counterclockwise closing
Reduction stage is set to Reduction stage is set to
1, 3, 5, 7, 9 2, 4, 6, 8, 10 1, 3, 5, 7, 9 2, 4, 6, 8, 10
Jumper arrange- Jumper arrange- Jumper arrange- Jumper arrange-
ment to the right ment to the left ment to the left ment to the right

17
Limit switching WSH 10.1 – WSH 16.1 Operation instructions

12.1. Setting 2-wire system 4 – 20 mA or 3-/4-wire system 0 – 20 mA

Prior to RWG setting, make sure to correctly set the reduction gearing

..
(refer to page 15).

.
Connect voltage to electronic position transmitter.
Move valve to end position CLOSED.
Connect ammeter for 0 – 20 mA to measuring points (figure 18).

The circuit (external load) must be connected

(max. load RB), or the appropriate poles at the terminals
(refer to wiring diagram) must be linked, otherwise no

.
value can be measured.

Set potentiometer (refer to page 16).

Figure 18

“Rmin.” (0/4 mA) “Rmax.” (20 mA)

Potentiometer (+) Meas. points

“R” (– ) 0/4 – 20 mA

.. Turn potentiometer “Rmin” clockwise until output current starts to increase.

Turn potentiometer “Rmin.” back until the following value is reached:
for 3- or 4- wire system approx. 0.1 mA

..
for 2-wire system: approx. 4.1 mA.
This ensures that the signal remains above the dead and live zero point.

.
Move valve to end position OPEN.
Set potentiometer “Rmax.” to end value 20 mA.
Approach end position CLOSED again and check minimum value
(0.1 mA or 4.1 mA). If necessary, correct the setting.

18
Operation instructions Limit switching WSH 10.1 – WSH 16.1

12.2. Setting 3-/4-wire system 4 – 20 mA

Prior to RWG setting, make sure to correctly set the reduction gearing

..
(refer to page 15).

.
Connect voltage to electronic position transmitter.
Move valve to end position CLOSED.
Connect ammeter for 0 – 20 mA to measuring points (figure 19).

The circuit (external load) must be connected

(max. load RB), or the appropriate poles at the terminals
(refer to wiring diagram) must be linked, otherwise no

.
value can be measured.

Set potentiometer (refer to page 16).

Figure 19

“Rmin.” (0/4 mA) “Rmax.” (20 mA)

Potentiometer (+) Meas.points

“R” (– ) 0/4 – 20 mA

.
.
Turn potentiometer “Rmin” clockwise until output current starts to
increase.

..
Turn back potentiometer “Rmin.” until a residual current of approx. 0.1 mA
is reached.

..
Move valve to end position OPEN.
Set potentiometer “Rmax.” to end value 16 mA.
Move valve to end position CLOSED.
Set potentiometer “Rmin.” from 0.1 mA to initial value 4 mA.

.
This results in a simultaneous shift of the end value by 4 mA, so that the
travel range is now 4 – 20 mA.
Approach both end positions again and check setting. If necessary,
correct the setting.

19
Limit switching WSH 10.1 – WSH 16.1 Operation instructions

13. Setting the mechanical position indicator

When changing the mounting position the mechanical posi-
tion indicator may have to be set again.

..
.
Place indicator disc on shaft.
Move valve to end position CLOSED.

..
Turn lower indicator disc (figure 20) until symbol CLOSED is in align-
ment with the mark on the cover (figure 21).
Move valve to end position OPEN.
Hold lower indicator disc CLOSED in position and turn upper disc with
symbol OPEN until it is in alignment with the mark on the cover.
Figure 20 Figure 21

Indicator disc

Mark

Indicator disc rotates by approximately 140° to 280° at full travel from OPEN
to CLOSED or vice versa (depending on the reduction ratio). For this
purpose, a suitable reduction gearing was installed in our works.
If the turns per stroke are changed at a later date, the gear stage of the
reduction gearing might have to be adapted (refer to page 15).

13.1. Closing the switch After having worked at the switch compartment:

..
compartment

..
Clean sealing faces of housing and cover.
Check whether O-ring is in good condition.
Apply a thin film of non-acidic grease to the sealing faces.
Replace cover on switch compartment and fasten bolts evenly crosswise.

If damage to paint-finish has occurred after mounting, it has

to be touched up to avoid corrosion.

20
Operation instructions Limit switching WSH 10.1 – WSH 16.1

14. Enclosure protection IP 68

Definition According to DIN EN 60 259, the conditions for meeting the requirements of
enclosure protection IP 68 are to be agreed between manufacturer and
user.

..
AUMA devices in enclosure protection IP 68 meet the following require-
ments according to AUMA:

.
Duration of submersion in water max. 72 hours
Head of water max. 6 m
Up to 10 operations during submersion

If submersed in other media, additional measures for corrosion protection

may be necessary; please consult AUMA. Submersion in aggressive media,

.
e.g. acids or alkaline solutions, is not permitted.

Cable glands For devices with electrical components, appropriate cable glands in enclo-
sure protection IP 68 must be used for the entries of electrical cables. The

.
size of the cable glands must be suitable for the outside diameter of the
cables, refer to recommendations of the cable gland manufacturers.

.
Devieces are usually supplied without cable glands. For delivery, the
threads are sealed with plugs in the factory.
When ordered, cable glands can also be supplied by AUMA at an addi-

.
tional charge. For this, it is necessary to state the outside diameter of the
cables.

.
The cable glands must be sealed against the housing at the thread with
an O-ring.
It is recommended to additionally apply a liquid sealing material (Loctite or

..
similar).

Notes: The enclosure protection IP 68 refers to the interior.

When using output drive type A (stem nut), it cannot be prevented that
water enters the hollow shaft along the valve stem during submersion.
This leads to corrosion. The water also enters the thrust bearings of

.
output drive type A, causing corrosion and damage to the bearings. The
output drive type A should therefore not be used.
If the limit switching WSH is likely to be repeatedly submersed, a higher
corrosion protection KS or KX is required.

Commissioning
..
When commissioning, the following should be observed:

..
Sealing faces of housing and covers must be clean
O-rings of the covers must not be damaged
A thin film of non-acidic grease should be applied to sealing faces

.
Covers should be tightened evenly and firmly

Following an ingress of water Check:

In case of ingress of water, dry device correctly and check for proper func-
tion.

21
Limit switching WSH 10.1 – WSH 16.1 Operation instructions

15. Maintenance After commissioning, check device for damage to paint finish. Do a thorough
touch-up to prevent corrosion. Original paint in small quantities can be supplied
by AUMA.

AUMA products require only very little maintenance.

Precondition for reliable service is correct commissioning.

Seals made of elastomers are subject to ageing and must therefore regu-
larly be checked and, if necessary, be exchanged.

It is also very important that the O-rings at the covers are placed correctly
and cable glands fastened firmly to prevent ingress of dirt or water.

.
We recommend additionally:

.
If rarely operated, perform a test run about every 6 months. This ensures
that the device is always ready to operate.
Approximately six months after commissioning and then every year check
bolts between limit switching WSH and gearbox for tightness. If required,
tighten applying the torques given in table 1, page 7.

16. Lubrication AUMA products are lubricated for life. Subsequent lubrication is not
required.

17. Disposal and recycling

AUMA devices have a long lifetime. However, they have to be replaced at
one point in time.
The devices have a modular design and may, therefore, easily be separated

..
and sorted according to materials used, i.e.:

..
electronic scrap
various metals
plastics
greases and oils

.
The following generally applies:

.
Collect greases and oils during disassembly. As a rule, these substances
are hazardous to water and must not be released into the environment.

.
Arrange for controlled waste disposal of the disassembled material or for
separate recycling according to materials.
Observe the national regulations for waste disposal.

18. Service AUMA offers extensive services such as maintenance and inspection for
actuators. Addresses of AUMA offices and representatives can be found on
page 26 to 27 and on the Internet (www.auma.com).

22
Operation instructions Limit switching WSH 10.1 – WSH 16.1

Notes

23
Limit switching WSH 10.1 – WSH 16.1 Operation instructions

19. Declaration of Conformity and Declaration of Incorporation

24
Operation instructions Limit switching WSH 10.1 – WSH 16.1

Index
C L S
Corrosion protection 6,22 Limit switching 11,13 Safety instructions 4
Cross sections 9 Lubrication 22 Service 22
Storage 6
D M
Switch compartment 10
Declaration of Conformity 24 Maintenance 4
Declaration of Incorporation 24 Mechanical position indicator 20 T
Disposal and recycling 22 Mounting to valve/gearbox 7 Technical data 5
DUO limit switching 13 Transport 6
O
E Output drive types 7
Electrical connection 9
P
Electronic position transmitter RWG
Packaging 6
2-wire system 18
Position indicator 20
3- or 4-wire system 19
Position transmitter RWG 17
Enclosure protection IP 68 21
Potentiometer 16
F Protection tube 8
Finish machining of stem nut 8
R
H RWG 17
Heater 9
I
Indicator disc 10,20

25
AUMA worldwide

Europe AUMA Polska Sp. z o.o. AUMA Argentina Representative Office

AUMA Riester GmbH & Co. KG PL-41-219 Sosnowiec AR-Boulogne
Tel +48 32 783 52 00 Tel/Fax +54 232 246 2283
Plant Müllheim Fax +48 32 783 52 08 contacto@aumaargentina.com.ar
DE-79373 Müllheim biuro@auma.com.pl
Tel +49 7631 809 - 0 AUMA Automação do Brasil Ltda.
www.auma.com.pl
Fax +49 7631 809 - 1250 BR-Sao Paulo
riester@auma.com OOO Priwody AUMA Tel +55 11 8114-6463
www.auma.com RU- 124365 Moscow a/ya 11 bitzco@uol.com.br
Tel +7 495 221 64 28
Plant Ostfildern-Nellingen AUMA Chile Representative Office
Fax +7 495 221 64 38
DE-73747 Ostfildern CL-9500414 Buin
aumarussia@auma.ru
Tel +49 711 34803 - 0 Tel +56 2 821 4108
www.auma.ru
Fax +49 711 34803 - 3034 Fax +56 2 281 9252
riester@wof.auma.com ERICHS ARMATUR AB aumachile@adsl.tie.cl
SE-20039 Malmö
Service-Center Köln TROY-ONTOR Inc.
Tel +46 40 311550
DE-50858 Köln CA-L4N 8X1 Barrie Ontario
Fax +46 40 945515
Tel +49 2234 2037 - 9000 Tel +1 705 721-8246
info@erichsarmatur.se
Fax +49 2234 2037 - 9099 Fax +1 705 721-5851
www.erichsarmatur.se
Service@sck.auma.com troy-ontor@troy-ontor.ca
GRØNBECH & SØNNER A/S
Service-Center Magdeburg MAN Ferrostaal de Colombia Ltda.
DK-2450 København SV
DE-39167 Niederndodeleben CO- Bogotá D.C.
Tel +45 33 26 63 00
Tel +49 39204 759 - 0 Tel +57 1 401 1300
Fax +45 33 26 63 21
Fax +49 39204 759 - 9429 Fax +57 1 416 5489
GS@g-s.dk
Service@scm.auma.com dorian.hernandez@manferrostaal.com
www.g-s.dk
www.manferrostaal.com
Service-Center Bayern
IBEROPLAN S.A.
DE-85386 Eching PROCONTIC Procesos y Control Automático
ES-28027 Madrid
Tel +49 81 65 9017- 0 EC- Quito
Tel +34 91 3717130
Fax +49 81 65 9017- 2018 Tel +593 2 292 0431
Fax +34 91 7427126
Riester@scb.auma.com Fax +593 2 292 2343
iberoplan@iberoplan.com
info@procontic.com.ec
AUMA Armaturenantriebe GmbH
D. G. Bellos & Co. O.E.
AT-2512 Tribuswinkel Corsusa International S.A.C.
GR-13671 Acharnai Athens
Tel +43 2252 82540 PE- Miralflores - Lima
Tel +30 210 2409485
Fax +43 2252 8254050 Tel +511444-1200 / 0044 / 2321
Fax +30 210 2409486
office@auma.at Fax +511444-3664
info@dgbellos.gr
www.auma.at corsusa@corsusa.com
SIGURD SØRUM A. S. www.corsusa.com
AUMA (Schweiz) AG
NO-1300 Sandvika
CH-8965 Berikon PASSCO Inc.
Tel +47 67572600
Tel +41 566 400945 PR-00936-4153 San Juan
Fax +47 67572610
Fax +41 566 400948 Tel +18 09 78 77 20 87 85
post@sigum.no
RettichP.ch@auma.com Fax +18 09 78 77 31 72 77
INDUSTRA Passco@prtc.net
AUMA Servopohony spol. s.r.o.
PT-2710-297 Sintra
CZ-250 01 Brandýs n.L.-St.Boleslav Suplibarca
Tel +351 2 1910 95 00
Tel +420 326 396 993 VE- Maracaibo Estado, Zulia
Fax +351 2 1910 95 99
Fax +420 326 303 251 Tel +58 261 7 555 667
industra@tyco-valves.com
auma-s@auma.cz Fax +58 261 7 532 259
www.auma.cz MEGA Endüstri Kontrol Sistemieri Tic. Ltd. suplibarca@intercable.net.ve
Sti.
OY AUMATOR AB Asia
TR-06810 Ankara
FI-02230 Espoo Tel +90 312 217 32 88
Tel +358 9 5840 22 AUMA Actuators (Tianjin) Co., Ltd.
Fax +90 312 217 33 88
Fax +358 9 5840 2300 CN-300457 Tianjin
megaendustri@megaendustri.com.tr Tel +86 22 6625 1310
auma@aumator.fi
www.megaendustri.com.tr Fax +86 22 6625 1320
www.aumator.fi
CTS Control Limited Liability Company mailbox@auma-china.com
AUMA France S.A.R.L. www.auma-china.com
UA-02099 Kiyiv
FR-95157 Taverny Cedex Tel +38 044 566-9971, -8427
Tel +33 1 39327272 AUMA (INDIA) PRIVATE LIMITED
Fax +38 044 566-9384
Fax +33 1 39321755 IN-560 058 Bangalore
v_polyakov@cts.com.ua Tel +91 80 2839 4655
info@auma.fr
www.auma.fr Fax +91 80 2839 2809
Africa info@auma.co.in
AUMA ACTUATORS Ltd. AUMA South Africa (Pty) Ltd. www.auma.co.in
GB- Clevedon North Somerset BS21 6TH ZA-1560 Springs
Tel +44 1275 871141 AUMA JAPAN Co., Ltd.
Tel +27 11 3632880
Fax +44 1275 875492 JP-210-0848 Kawasaki-ku, Kawasaki-shi
Fax +27 11 8185248
mail@auma.co.uk Kanagawa
aumasa@mweb.co.za
www.auma.co.uk Tel +91 80 2839 4655
A.T.E.C. Fax +81 44 366 2472
AUMA ITALIANA S.r.l. a socio unico EG- Cairo mailbox@auma.co.jp
IT-20023 Cerro Maggiore (MI) Tel +20 2 23599680 - 23590861 www.auma.co.jp
Tel +39 0331 51351 Fax +20 2 23586621
Fax +39 0331 517606 AUMA ACTUATORS (Singapore) Pte Ltd.
atec@intouch.com
info@auma.it SG-569551 Singapore
www.auma.it Tel +65 6 4818750
America Fax +65 6 4818269
AUMA BENELUX B.V. AUMA ACTUATORS INC. sales@auma.com.sg
NL-2314 XT Leiden US-PA 15317 Canonsburg www.auma.com.sg
Tel +31 71 581 40 40 Tel +1 724-743-AUMA (2862)
Fax +31 71 581 40 49 Fax +1 724-743-4711
office@benelux.auma.com mailbox@auma-usa.com
www.auma.nl www.auma-usa.com

26
AUMA Actuators Middle East W.L.L. Top Advance Enterprises Ltd.
AE- 15268 Salmabad 704 TW- Jhonghe City Taipei Hsien (235)
Tel +973 17877377 Tel +886 2 2225 1718
Fax +973 17877355 Fax +886 2 8228 1975
Naveen.Shetty@auma.com support@auma-taiwan.com.tw
www.auma-taiwan.com.tw
PERFECT CONTROLS Ltd.
HK- Tsuen Wan, Kowloon
Tel +852 2493 7726
Australia
Fax +852 2416 3763 BARRON GJM Pty. Ltd.
joeip@perfectcontrols.com.hk AU-NSW 1570 Artarmon
Tel +61 294361088
DW Controls Co., Ltd. Fax +61 294393413
KR-153-702 Seoul info@barron.com.au
Tel +82 2 2624 3400 www.barron.com.au
Fax +82 2 2624 3401
sichoi@actuatorbank.com
www.actuatorbank.com
Sunny Valves and Intertrade Corp. Ltd.
TH-10120 Yannawa Bangkok
Tel +66 2 2400656
Fax +66 2 2401095
sunnyvalves@inet.co.th
www.sunnyvalves.co.th/

2010-06-17

27
AUMA Riester GmbH & Co. KG
P.O.Box 1362
D-79373 Müllheim
Tel +49 7631 809 - 0
Fax+49 7631 809 - 1250
riester@auma.com
www.auma.com

Certificate Registration No.

12 100/104 4269

Y001.145/003/en/1.10
For detailed information on AUMA products refer to the Internet: www.auma.com