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A PRACTICAL NOISE PREDICTION METHOD FOR CAVITATING MARINE PROPELLERS S. EKINCI, F. ÇELIK, M. GUNER
Serkan EKINCI1
Fahri ÇELIK2* A Practical Noise Prediction
Mesut GUNER3
Method for Cavitating Marine
Propellers
Original scientific paper
The article presents an analysis procedure that includes noise prediction for marine propel-
lers. As analysis of the propellers is carried out using a lifting surface method, noise prediction
due to the blade sheet cavitation is taken into account using a semi-empirical formula for low
frequencies. Using this procedure, an application is performed for a conventional propeller model
(DTMB 4148), and noise levels of the propeller are compared with the values proposed by ICES
(International Council for Exploration of the Sea). In addition, two different propellers (DTMB 4119
and Seiun-maru HSP) are analyzed by lifting surface and CFD methods; the results are compared
with those of the Hoshino panel method and experimental ones. It can be concluded that the
present approach provides easy, fast and reliable solutions for noise analysis with low cost and
time for propeller pre-design.
Keywords: propeller analysis, lifting surface, noise prediction, sheet cavitation, CFD
and dynamic boundary conditions are satisfied. Cavitating or five bladed model propeller operating in steady flow. Kulczyk
free-streamline flows were first addressed in nonlinear theory et al. in [33] aimed to carry out an analysis of a screw propeller
via the hodograph technique introduced by Helmholtz, Kirchoff 4119 using the RANS method. They used two turbulence models
and Levi-Civita [6]. The hodograph technique was extended (k-ε and k-ω) in calculations. Salvatore et al. in [34] presented
numerically to treat arbitrary geometries [7] and later applied results from the Rome 2008 Workshop on modelling cavitating
to the analysis of supercavitating hydrofoils in the presence of a propellers. In their work, seven computational models by RANS,
free surface [8]. The linearized cavity theory was introduced by LES (Large-Eddy Simulation) and BEM were benchmarked
Tulin in [9] and it quickly became very popular. Unfortunately, against a common test case addressing the INSEAN (The Ital-
the linearized theory tended to grossly over-predict the thickness ian Ship Model Basin) E779A model propeller in uniform and
and extent of cavities for thick hydrofoils. And later on, the short non-uniform flows.
cavity theory was developed by Tulin and Hsu in [10]. A nonlinear Considerable part of noise generated by ship system is under-
numerical method was employed to analyze cavitating hydrofoils water noise. Underwater noise is related to machinery, propeller
by using surface vorticity technique [11,12]. A surface vorticity and flow noise [35]. Amongst these sources, the propeller noise
technique to deal with thick foil sections which employed an open is the most important one. Above all, it is important to reduce
cavity model was developed by Yamaguchi and Kato in [13]. propeller noise on the basis of sheet cavitation. There are numer-
Similar boundary element method techniques were developed ous studies in this context presented in literature. Okamura and
by Lemonnier and Rowe in [14] and by Rowe and Blottiaux in Asano in [36] applied a semi-empirical formula for the prediction
[15]. Numerical boundary element methods within non-linear of propeller broadband noise. They applied principle of acous-
cavity theory were naturally extended to treat supercavitating tic-mechanical reciprocity for the propeller tonal noise in model
3-D hydrofoils by Pellone and Rowe in [16] and 3-D hydrofoils experiment. In that work, propeller cavitation noise is predicted
with partial cavities by Kinnas and Fine in [17] or cavities with using theoretical calculations and is compared to data model
mixed (partial and supercavities) planforms by Fine and Kinnas experiments obtained from full-scale measurements performed
in [18]. Finally, non-linear potential-based boundary element on two ships, a cargo liner and a training ship. Salvatore and
methods were applied to cavitating propellers in non-uniform Ianniello in [37] presented a numerical prediction method of the
flows by Fine and Kinnas in [19], Kim and Lee in [20], and more acoustic pressure field induced by cavitating marine propellers.
recently to predict sheet or developed tip vortex on lifting bodies In this work, a hydrodynamic model for transient sheet cavitation
by Kinnas et al. in [21,22], Lee and Kinnas in [23]. on propellers in a non-uniform inviscid flow field is coupled with
Reynolds Averaged Navier-Stokes (RANS) methods (or CFD a hydroacoustic model based on the Ffowcs-Williams-Hawkings
methods) have been recently used as a practical tool in place of equation. Both hydrodynamic and hydroacoustic model equations
conventional methods based on the potential theory. RANS meth- are solved via boundary integral formulations. Yılmaz et al. in
ods have been applied not only to predict the pressure distributions [38] carried out a numerical study based on a semi-empirical
on blades and viscous flow around ship hulls, but also propulsion approach that is able to predict the cavitation inception point and
and cavitation characteristics of marine propellers. There are calculate the broad-band 1/3-octave noise spectrum for a marine
number of studies in this context. Feng et al. in [24] presented propeller operating in a non-uniform inflow field. Yoshimura
a CFD model for calculating tip vortex of open water marine and Koyanagi in [39] used a design method for a small fisheries
propellers. In their study, a numerical approach based on solving research vessel to reduce the underwater-radiated noise level.
the RANS equations with k-ε turbulence model was presented They used measured full-scale noise data and empirical formulas
to model the tip vortex flow. Hsiao and Pauley in [25] solved a and also concluded that Brown’s semi-empirical formula is very
3-D incompressible Navier-Stokes equation for a steady state tip useful for the prediction of the cavitation noise level. Seol et al. in
vortex flow over a rectangular foil, and also Hsiao and Pauley in [40] presented a numerical study on the non-cavitating and blade
[26] carried out a different technique to solve the uniform flow sheet cavitation noises of the underwater propeller. The noise is
past a marine propeller. Watanabe et al. in [27] presented RANS predicted using time-domain acoustic analogy while the flow
simulations of flow around two different conventional propellers. field is analyzed with potential-based panel method and, then the
Both propellers were analysed at non-cavitating and cavitating time-dependent pressure and sheet cavity volume data are used as
operating conditions using the model proposed by Singhal et al. the input for Ffowcs-Williams-Hawkings formulation to predict
in [28]. Sanchez-Caja et al. in [29] presented analysis of the flow the far-field acoustics. Park et al. in [41] numerically analyzed
around a ducted propeller by a solver which was initially devel- the tip vortex cavitation behaviour and sound generation. In their
oped at the Helsinki University of Technology for the analysis work, they used hybrid method which integrates RANS solver and
in compressible flow and was a multiblock multigrid structured Dissipation Vortex model for flow field. Also, they investigated
finite volume RANS code. Berntsen et al. in [30] investigated relationship between cavitation inception, sound pressure levels
sheet and tip vortex cavitation using a commercial CFD code, and cavitation nuclei sizes at several conditions.
Fluent 5. They used 2D NACA 0015 hydrofoil and 3D NACA In this study, an analysis method including noise prediction for
662-415 as an elliptical planform hydrofoil. Gu and Kinnas in marine propellers is presented. The blade sheet cavitation noise of
[31] described a general numerical method based on CFD method the propeller is estimated using a semi-empirical formula which is
for the analysis of contra-rotating and ducted propellers. They adapted to lifting surface method for low frequencies. The blade
coupled a vortex-Lattice Method (VLM) and a Finite Volume sheet cavitation regions, pressure distributions and performance
Method (FVM) based on Euler solver. Abdel-Maksoud in [32] coefficients of the propeller are calculated based on finite volume
investigated the aptitude of a general purpose cavitation model for (CFD) and Szantyr’s lifting surface methods (Szantyr, 1994).
calculating cavitation behaviour of ship propellers. In that work, As the blade sheet cavitation noise of a propeller (DTMB 4148)
numerical results based on CFD method are given for a cavitating operating underwater is estimated using the present propeller
2.2 Sheet cavitation noise from propeller blades Figure 1 Description of sheet cavitation swept area
Slika 1 Prikaz prebrisane površine slojastom kavitacijom
Noise emitted from ships into water has become a serious
problem, on account of its harmful interference with the func-
According to Brown’s method, in order to estimate the noise
tioning of sonars and other acoustic appliances used by research
level on a cavitating propeller, the most important point is finding
vessels, warships, fishing boats and other craft for sound source
out the cavitation swept area. This area is defined by the angular
probing, underwater communication, detection of objects un-
integration of sheet cavitation area limited by non-dimensional
der water and for other purposes. Propellers and, in particular,
radius of rE1 and rE2 during a complete revolution of the propel-
propeller cavitation have been acknowledged to be the most
ler. The integration is made in an iterative manner by means of
important noise sources in ship acoustics. In this context, in
lifting surface method for each blade position within the scope
order to determine reliable source of underwater noise level, it
of hydrodynamic analysis procedure.
is important to predict the level of noise generated due to cavita-
It is not easy to precisely estimate cavitation characteristics
tion. Moreover, it is known that the highest noise among other
(length, area, volume etc.) using cavitation tunnel tests. Cavitation
noise sources, machinery and flow, is generated by unsteady
area which is an important parameter especially in prediction of
sheet cavitation [35].
the noise caused by unsteady sheet cavitation is hard to be esti-
In general, acoustic calculations are made in the 1/3 octave
mated. In this case, importance and availability of the presented
band. Here, frequency upper band limit is 21/3 times greater than
numerical method is of great value.
the lower band limit. In general, 10-100 kHz frequency range is
used in calculations.
Noise radiated from propeller cavitation can be considered in 3 Procedure of hydrodynamic analysis with
two parts. One is called “tonal noise”, which stands for periodic noise prediction
variation of the total bubble volume of unsteady cavitation due In this study, a method for propeller analysis and noise predic-
to rotating propeller in the ship’s wake. The other one is called tion is presented. For a given propeller geometry and operating
“broadband noise”, which is caused by random growth and col- conditions (rate of rotation, wake distribution, advance speed,
lapse of cavitation. In the present study, only the source level of shaft immersion), the pressure distributions and sheet cavitation
the broadband noise is estimated using Brown’s semi-emprical regions over the propeller blades is calculated in non-uniform
formula given by (1). flow field. Then sheet cavitation swept area during a rotation is
determined by using sheet cavitation regions calculated from
⎡ Z D4 n3 ⎤ ⎡ Ac ⎤
Ls = 163 + 10 log ⎢ 2 ⎥ + 10 log ⎢ ⎥ (1) the lifting surface method for different blade positions. The nar-
⎣ f ⎦ ⎣ Ad ⎦ row band propeller noise levels are calculated using the swept
area in Brown’s semi-empirical formula. Also hydrodynamic Example 1: Noise prediction for DTMB 4148
performance characteristics of the propeller can be obtained
by the present propeller analysis procedure. In Figure 2, flow The data and geometry of the propeller is given in Table 1
chart for the propeller analysis and noise prediction procedure and Table 2, respectively.
is shown.
Table 1 Propeller data of DTMB 4148
Tablica 1 Značajke vijka za DTMB 4148
Blade number 3
Detailed propeller Propeller diameter (m) 0.3048 m
geometry and wake Propeller rate of rotation per second 17.17 (1/s)
distribution
Advance coefficient (JS = VS/ND) 0.954
P0 - P V
Cavitation number (σn = _________ ) 2.576
Calculation of pressure distribution (Cp) on the 1/2ρ(nD)2
blades using Lifting Surface Method (LSM) Skew (degree) 0
Rake ( degree ) 0
NACA66 a= 0.8
Blade section mean line for all
Determination of sheet cavitation regions with radius
LSM
Table 2 Propeller blade geometry for DTMB 4148
Tablica 2 Geometrijske značajke vijčanog krila za DTMB 4148
Calculation of sheet cavitation swept area (AC)
Chord Pitch Thickness Camber
r/R distribution Distribution distribution distribution
(c/D) (P/D) (t/D) (f/D)
0.2 0.16 0.9921 0.0329 0.0174
Calculation of broadband noise levels with
0.3 0.1818 0.9967 0.0282 0.0195
Brown’s formula
0.4 0.2024 0.9987 0.0239 0.0192
0.5 0.2196 0.9975 0.0198 0.0175
0.6 0.2305 0.9944 0.0160 0.0158
0.7 0.2311 0.9907 0.0125 0.0143
Propeller analysis results 0.8 0.2173 0.9850 0.0091 0.0133
0.9 0.1806 0.9788 0.0060 0.0125
0.95 0.1387 0.9740 0.0045 0.0115
1 0.0010 0.9680 0 0
with experimental, CFD and Hoshino panel method results [43] ⎪ ⎢ ⎥ f ≥ 100 Hz ⎪⎪
⎩ ⎣ 4 ⎦ ⎭
(Example 2).
ICES
120
100 Brown
surfaces that belong to moving domain, are meshed with larger
80
Fraser
triangles and filled using tetrahedral cells. Finally, a simple cylin-
60 drical mesh is generated for outer stationary block. The number
40
20
of cells in this mesh is about 1,000,000.
0
1 10 100 1000 10000 100000
Fr equency (Hz)
0.1
Figure 9 shows chordwise distribution of the pressure coefficient
0
0.3 0.5 0.7 0.9 1.1
at angular blade position of 0 degree at r/R = 0.7 section obtained
Advance coefficient (J)
from the lifting surface method, Hoshino panel method and model
tests for the Seiun-maru HSP. The calculated pressure at 0.7 radius
of the Seiun-maru HSP agrees well with the experiment.
Figure 6 Open water diagram for DTMB 4119
Slika 6 Dijagram otvorene vožnje za DTMB 4119
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