TECHNICAL DOCUMENTATION FRONT SHEET

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AzSPU MAJOR PROJECTS

AzSPU MAJOR PROJECTS

SPECIFICATION FOR STEEL BAR GRATING

MATERIALS AND FABRICATION

C3 25.09.2008 Issued for Construction AA AR AR

C2 15.08.2008 Issued for IDC AA AR AR
C1 11.12.2001 Issued for Construction TM ZA AR/RJ DB
Revised to incorporate
D2 21.06.2001 TM ZA/JBL MTM/RJ DMC
Company’s comments
D1 14.06.2001 Issued for AFD TM ZA/JBL MS/RS
Rev Date Reason for Issue Prepared Checked Approved Prepared Approved Approved

Disc. Eng. Disc. Lead Contr. Rep Disc. Eng. BP TA BP EA

This specification has been updated for use AzSPU MAJOR

Kellogg Brown & Root
on AzSPU MAJOR PROJECTS use in the PROJECT
Caspian Sea area. Contract Number: Disk Ref.

Category Code Description

General – AzSPU MAJOR
Area Code 1GZZZZ
PROJECTS
Document Type SPE Specification

System Numbers 00 General

Life Cycle D Operational Through Life

Document Sequence
Contractor Area Code Disc Revision
This document is copyright and shall not be Type Number

reproduced without permission of AzSPU

Major Projects BR CDOAZZ CV SPE 0034 C3
SPECIFICATION FOR STEEL BAR GRATING AzSPU MAJOR PROJECTS
MATERIALS AND FABRICATION Doc No: BR-CDOAZZ-CV-SPE-0034-Rev C3

TABLE OF CONTENTS

PAGE

1.0 SCOPE AND DEFINITIONS .............................................................................................. 3

2.0 REFERENCE DOCUMENTS ............................................................................................ 3

2.1 American National Standards Institute/American

Welding Society (ANSI/AWS) ........................................................................................... 3

2.2 American National Standards Institute/National Association

of Architectural Metal Manufacturers (ANSI/NAAMM) ...................................................... 3
2.3 American Society for Testing and Materials (ASTM) ........................................................ 3
2.4 Governmental Standards ................................................................................................... 3
2.5 COMPANY’s Documents ................................................................................................... 4
3.0 REQUIREMENTS .............................................................................................................. 4
3.1 General .............................................................................................................................. 4
3.2 Materials ............................................................................................................................ 4
3.3 Drawings ............................................................................................................................ 4
3.4 Grating Requirements ........................................................................................................ 4
3.5 Fabrication ......................................................................................................................... 5
3.6 Shop Coating ..................................................................................................................... 5
3.7 Fiber Glass Grating ............................................................................................................ 5
3.8 Installation .......................................................................................................................... 5
4.0 QUALITY ASSURANCE .................................................................................................... 6
5.0 DELIVERY ......................................................................................................................... 6
6.0 DOCUMENTATION REQUIREMENTS ............................................................................. 6

APPENDIX Documentation Requirement Sheet (DRS) ....................................................................... 7

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SPECIFICATION FOR STEEL BAR GRATING AzSPU MAJOR PROJECTS
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1.0 SCOPE AND DEFINITIONS

This specification together with its referenced documents defines requirements to be applied
and incorporated to processes, procedures, equipments and materials for AzSPU MAJOR
PROJECTS use in the Caspian Sea area.

This specification document (Site Technical Practice, STP) replaces ETP:GP 04-20
(Guidance on Practice for Civil Engineering) and ETP:GP 04-10 (Guidance on Practice for
Drainage System) document for the Azerbaijan Major Projects Performance Unit.

The work covered by this specification consists of furnishing all equipment, materials, and
labor, and performing all operations required to furnish, fabricate, and deliver steel bar
grating.

COMPANY As defined in the Condition of Contract

CONTRACTOR means ______________, a company formed under the

laws of , registered number and
having its registered office at .

2.0 REFERENCE DOCUMENTS

The current edition unless noted otherwise, at date of contract award, of the relevant parts of
the following codes, standards, and specifications shall form an integral part of this
Specification.

2.1 American National Standards Institute/American Welding Society (ANSI/AWS)

D1.1M-2006 Structural Welding Code Steel

2.2 American National Standards Institute/National Association of Architectural Metal

Manufacturers (ANSI/NAAMM)

MBG 531 Metal Bar Grating Manual (Fourth Edition)

MBG 532 Heavy Duty Metal Bar Grating Manual (Second Edition)

2.3 American Society for Testing and Materials (ASTM)

A 36, A 36M Standard Specification for Carbon Structural Steel

A 123 Standard Specification for Zinc (Hot-Dip Galvanised) Coatings on Iron

and Steel Products

A 385 Standard Practice for Providing High Quality Zinc

Coatings (Hot-Dip)

A 569/A 569M, Standard Specification for Steel, Carbon

(0.15 Maximum, Percent), Hot-Rolled Sheet and Strip, Commercial
Quality (R 1993)

2.4 Governmental Standards

2.4.1 U.S. Department of Labour-Occupational Safety and Health Administration (OSHA)

28CFR Occupational Safety and Health Standards

2.5 COMPANY’s Documents

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BR-CDOAZZ-CV-SPE-0033 Specification for Erection of Structural and
Miscellaneous Steel

3.0 REQUIREMENTS

3.1 General

3.1.1 The furnishing and fabrication of steel bar grating shall be in accordance with this
specification. This specification shall govern when there is conflict with referenced
specifications, except for OSHA 29CFR1910 and local codes or those of any regulatory
agency or body shall be strictly adhered to. Any conflicts shall be immediately brought to the
attention of the COMPANY.

3.1.2 Unless otherwise specified, erection will be performed by someone other than Seller. Grating
erection is covered in BR-CDOAZZ-CV-SPE-0033.

3.1.3 Grating shall be shop fabricated. Fabrication includes the cutting and banding of openings for
pipe, conduit, or other items as required or shown on the drawings.

3.1.4 Welding

Welding shall be in accordance with AWS D1.1M-2006.

3.2 Materials

3.2.1 Grating

Bearing bars and cross bars in steel bar grating shall be of welding quality mild carbon steel
and shall conform to ASTM A 569 or BS EN 10025, Grade S275J2. All grating material
including clips shall be hot dipped galvanised.

3.2.2 Banding

3.2.2.1 Banding material shall be steel conforming to ASTM A 569, A 36, or BS EN 10025, Grade
S275J2.

3.2.2.2 Banding may be fabricated from standard wall pipe.

3.2.2.3 Banding for pipe penetrations shall be tack welded to the grating. Final welding will be in the
field.

3.2.3 Anchors

Clip type anchors shall be furnished. Seller shall submit the type of anchors for approval to
the COMPANY before fabrication.

3.3 Drawings

3.3.1 Contractor shall submit completed, checked and reproducible detailed fabrication and
installation drawing for the COMPANY’s review and comments. Contractor shall implement
any comments by the COMPANY. This does not relieve the Contractor from his responsibility
for the correctness of these drawings and for shop and field fits. See Appendix of this
specification for attached Documentation Requirements Sheet (DRS).

3.3.2 Openings for pipe, conduit or other items shall be shown on the fabrication drawings.

3.4 Grating Requirements

3.4.1 The manufacture of steel bar grating shall be in accordance with the ANSI/NAAMM MBG 531.

3.4.2 Grating shall be the serrated, welded steel bar type. Maximum clear span shall be limited to
1.5m, unless noted otherwise on drawings.

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The bearing bar shall be 38 mm X 5 mm at 30 mm on centers. Cross bars shall be twisted
square, 8mm on side, and spaced not over 101 mm on centers.

3.4.3 Maximum panel width shall be 1.0 m unless dictated otherwise by special conditions.

3.4.4 Grating shall be galvanised and seal welded in accordance with ASTM A 385 or A123 as
noted on drawings.

3.5 Fabrication

3.5.1 Grating

3.5.1.1 Location and limits of grating and the direction of the span of grating bearing bars shall be as
shown on the drawings.

3.5.1.2 At joints in the grating floor system, cross sections of bearing bars for grating panels shall be
aligned with cross sections of abutting panels to maintain spacing symmetry. Grating joints
shall occur only at supports.

3.5.1.3 Clearance allowances shall be included for fitting grating panels together, penetrations, toe
plates and other similar details. They shall be in accordance with the drawings.

3.5.1.4 Grating panels shall be fabricated in sections at banded openings in order to facilitate erection
and removal.

3.5.1.5 Grating shall have 25 mm minimum bearing on supporting steel.

3.5.1.6 Where grating areas are shown as removable on the drawings, the weight of fabricated
grating sections for such areas shall not exceed 68 kg.

3.5.2 Banding

3.5.2.1 Edges of removable grating panels shall be banded with material having the same
dimensions as the bearing bars. Edges of other grating panels need not be banded unless
indicated otherwise on the drawings.

3.5.2.2 Openings and cut-outs in grating panels for piping, conduit, and equipment shall be banded
as indicated on the drawings.

3.5.2.3 Banding shall be attached to the grating by welding with E60XX electrodes. Welding shall be
in accordance with ANSI/AWS D1.1M-2006 and the requirements shown on the drawings.

3.6 Shop Coating

Grating and grating anchors shall be galvanised in accordance with ASTM A 123.

3.7 Fiber Glass Grating

If specified on the drawings, fiber glass grating can be used in lieu of steel grating. The size
and details shall be as per noted on the design drawings.

3.8 Installation

Erection/Installation shall be carried out by Contractor in accordance with the vendor

recommendations and project drawings and specification BR-CDOAZZ-CV-SPE-0033.

The Contractor shall be responsible for any repair work to be done on the grating after being
installed.

All connection of grating to steel member shall be in strict compliance with vendor
recommendation.

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SPECIFICATION FOR STEEL BAR GRATING AzSPU MAJOR PROJECTS
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4.0 QUALITY ASSURANCE

4.1 The materials and workmanship covered in this specification shall be subject to inspection.
Material and/or workmanship not conforming to the requirements of this specification will be
rejected.

4.2 Seller shall be responsible for errors in detailing, layout, and fabrication. This provision
applies to the correct dimensioning and fitting of grating panels.

4.3 Contractor shall provide all material, components, and services in accordance with a Quality
Control Program that assures compliance with the applicable codes, standards, and this
specification.

4.4 The calculation of grating area and the measurement of cuts, bandings and toe plates shall
be in accordance with the procedure of ANSI/NAAMM MBG 531.

5.0 DELIVERY

5.1 Contractor shall ship the material furnished under this specification to the jobsite in
accordance with the established delivery and erection schedule.

5.2 Grating panels shall be individually piece-marked in accordance with the erection drawings.
Piece markings shall be stamped on non-corrosive metal tags securely wired to each piece of
grating and prefixed by the COMPANY's drawing number. In addition to piece markings,
grating panels shall be color coded as directed.

5.3 The Contractor shall be responsible for any repair work to be done on the grating after being
inspected at the jobsite.

6.0 DOCUMENTATION REQUIREMENTS

6.1 Documentation requirements shall be as specified on the attached Documentation

Requirements Sheet (DRS). The required number of reproducible and copies shall be as
specified.

6.2 All welds and fasteners shall be detailed or fully described by notes. The notes on assembly
drawings shall clearly state all pertinent information not shown on other applicable drawings,
including applicable codes, specifications, tests, material identification (by ASTM designation
when possible), and weights.

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APPENDIX

DOCUMENTATION REQUIREMENT SHEET (DRS)

COMPANY: AZERBAIJAN INTERNATIONAL P.O./S. NO.:

OPERATING COMPANY
LOCATION: AZERBAIJAN SELLER/SUBCONTR:
EQUIPT TAG NO.
(S)

INCLUDED DOCUMENTS: DOCUMENTS IDENTIFIED IN THIS DOCUMENTATION REQUIREMENTS

SHEET (DRS) SHALL BE INCLUDED IN THE BASE PRICE UNLESS OTHERWISE AGREED IN WRITING.
SUCCESSFUL BIDDER'S SUBSUPPLIERS AND/OR SUBCONTRACTORS SHALL ALSO MEET THE
INTENT OF THESE SUPPLIER DATA REQUIREMENTS.

SUPPLIER DATA REQUIRED WITH QUOTATION: WHERE AN "X" HAS BEEN INDICATED IN THE "Q"
(WITH QUOTATION) COLUMN GIVEN BELOW, 2 COPIES OF THE REQUIRED DATA SHALL
ACCOMPANY THE QUOTATION. AS PART OF SUPPLIER'S/SUBCONTRACTOR'S QUOTATION, ANY
DEVIATIONS FROM DATA SUBMITTAL SCHEDULE SHALL BE SHOWN IN THE "COMMENTS" COLUMN.

GENERAL INSTRUCTIONS: ALL REPRODUCIBLES OF SUPPLIER DATA SHALL BE OF GOOD QUALITY,

CLEAR, LEGIBLE, AND SUITABLE FOR PRIMARY REPRODUCTION AND MICROFILMING WITHOUT
LOSS OF DETAIL. LETTERING SHALL BE MINIMUM 1/8 IN. SIZE. DRAFTING TECHNIQUES THAT WILL
ASSURE QUALITY PRINTS AND MICROFILM COPIES SHALL BE UTILIZED. DUPLICATES SUBMITTED
IN LIEU OF THE ORIGINAL SHALL MAINTAIN A RATIO OF 1:1 TO ORIGINAL. A MINIMUM OF COPY
GENERATIONS SHALL BE USED IN PREPARATION OF DUPLICATES. ALL SUPPLIER DATA SHALL
SHOW SUPPLIER'S DRAWING OR FORM NUMBER WITH LATEST REVISION INCLUDING, IN THE
LOWER RIGHT HAND CORNER, DRAWING TITLE, PURCHASER'S EQUIPMENT TAG NUMBER(S),
EQUIPMENT DESCRIPTION(S), JOB NUMBER, PURCHASE ORDER NUMBER AND DATA ITEM CODE
NUMBER.

DRAWING PRINTS MAY BE FOLDED; REPRODUCIBLES SHALL BE ROLLED FOR MAILING. WHERE
SUPPLIER'S ORIGINALS ARE MULTICOLORED OR HALFTONE "SLICK PAPER" BROCHURES,
BULLETINS, INSTRUCTION BOOKS, AND OTHER SIMILAR PREPRINTED DOCUMENTS, SUPPLIER
SHALL FURNISH ORIGINALS FOR THE QUANTITY OF COPIES REQUIRED. ALL DATA REQUIREMENTS
SHOWN HEREIN SHALL BE FURNISHED IN ADDITION TO ANY COPIES OF DATA INCLUDED WITH THE
EQUIPMENT/MATERIALS AT TIME OF SHIPMENT.

SUPPLIER DATA FOR APPROVAL: THE REVIEW AND APPROVAL OF SUPPLIER'S DATA BY
PURCHASER OR COMMENTS OF PURCHASER THEREON SHALL NOT RELIEVE SUPPLIER FROM
ENTIRE RESPONSIBILITY FOR COMPLIANCE WITH SPECIFICATION REQUIREMENTS APPLICABLE TO
CORRECTNESS OF COMPANYING, DESIGN, WORKMANSHIP, MATERIAL AND ALL OTHER MATTERS,
OR FOR ANY OTHER LIABILITY HEREUNDER. PURCHASER WILL NOT PERFORM A COMPLETE
CHECK OR VERIFICATION OF SUPPLIER'S DESIGN, CALCULATIONS, OR DIMENSIONS, ANY CODE
PROVISION TO THE CONTRARY NOTWITHSTANDING. WHILE SUPPLIER AGREES TO FOLLOW ANY
AND ALL COMMENTS MADE BY
PURCHASER, INSOFAR AS SUCH COMMENTS ARE ACCEPTABLE TO SUPPLIER, THIS SHALL NOT
RELIEVE OR RELEASE SUPPLIER FROM ENTIRE RESPONSIBILITY, UNLESS OTHERWISE AGREED IN
WRITING.

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SUPPLIER SHALL FURNISH 1 REPRODUCIBLE AND 3 COPIES OF ALL DATA SUBMITTED FOR
"APPROVAL." SEE SELECTIONS GIVEN BELOW FOR THE SPECIFIC TYPE OF DATA REQUIRED. ALL
PRINTS OR DATA SUBMITTED FOR APPROVAL SHALL BE STAMPED "FOR APPROVAL." A
DOCUMENT THAT REQUIRES APPROVAL SHALL NOT BEAR THE WORDS "CERTIFIED," "CERTIFIED
FOR FABRICATION" OR OTHER SIMILAR STATEMENTS, UNTIL THAT DOCUMENT IS RETURNED TO
SUPPLIER MARKED "NO EXCEPTIONS TAKEN" OR UNTIL SUPPLIER HAS COMPLIED WITH
PURCHASER'S COMMENTS WHEN THAT DOCUMENT HAS BEEN STAMPED "APPROVED:
EXCEPTIONS AS NOTED" BY PURCHASER. ONE COPY OF DATA SUBMITTED FOR "APPROVAL" WILL
BE RETURNED BY PURCHASER APPROPRIATELY STAMPED AND, WHEN REQUIRED, WITH
COMMENTS OR EXCEPTIONS NOTED.

CERTIFIED PRINTS AND RECORD DATA: APPLICATION OF TERM "CERTIFIED" MEANS SUPPLIER IS
DECLARING THAT: THE DOCUMENTS THUS PRESENTED ACCURATELY DESCRIBE THE GOODS AND
SERVICES THAT WILL BE FURNISHED, AND PURCHASER CAN CONFIDENTLY PROCEED WITH
PURCHASER'S PLANNING AND DESIGN WORK USING THE INFORMATION PROVIDED THEREON.
THE TERM "CERTIFIED" SHALL BE STAMPED OR IMPRINTED ON EACH SUPPLIER DATA ITEM
REQUIRING SUCH AS INDICATED BELOW.

"RECORD DATA" REFERS TO CERTIFICATES, PERFORMANCE CURVES, TEST RESULT RECORDS,

MANUFACTURING REPORTS, INSTRUCTIONS, PROCEDURES AND OTHER SUCH
SUPPLIER-FURNISHED DOCUMENTS THAT: RECORD AND VERIFY COMPLIANCE OF THE FINISHED
GOODS AND RELEVANT MANUFACTURING PROCESSES WITH SPECIFICATION REQUIREMENTS;
PROVIDE DETAILS NEEDED FOR PURCHASER'S INSTALLATION AND CONSTRUCTION
RESPONSIBILITIES; OR PROVIDE INFORMATION NECESSARY FOR PLANT OPERATION,
MAINTENANCE AND POSSIBLE FUTURE MODIFICATION.

SUPPLIER SHALL SUBMIT THE NUMBER OF REPRODUCIBLES, COPIES, OR MICROFILM COPIES OF

"CERTIFIED" OR "RECORD DATA" AS INDICATED IN THE FOLLOWING LISTING.

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CERTIFIED OR RECORD DATA -- QUANTITIES AND MEDIUMS TO BE SUBMITTED

* ABBREVIATIONS FOR MEDIUMS:

R - REPRODUCIBLE C - COPIES M - MICROFILM COPIES (MOUNTED)

QUANTITY AND MEDIUM* REQUIREMENTS

R C M
A. CALCULATIONS (DATA CODE "C" ITEMS ON DRS)
B. DRAWINGS (DATA CODE "D" ITEMS ON DRS) 1 3
C. EQUIPMENT PERFORMANCE DATA
(DATE CODE "E" ITEMS ON DRS)
D. GENERAL DATA (DATA CODE "G" ITEMS ON DRS) 1 3
E. OPERATIONS AND MAINTENANCE DATA
(DATA CODE "M" ITEMS ON DRS)
F. PROCEDURES (DATA CODE "P" ITEMS ON DRS)
G. RECORDS AND CERTIFICATES (DATA CODE "R" ITEMS ON DRS) 2
ALL "CERTIFIED DATA" SHALL BE CLEARLY STAMPED "CERTIFIED." AUTOPOSITIVES ARE
PREFERRED FOR "CERTIFIED" REPRODUCIBLES.

SUBMITTAL SCHEDULE: AFTER ORDER IS PLACED, UNLESS OTHERWISE NOTED IN THE

COMMENTS COLUMN, THE FOLLOWING DATA SUBMITTAL SCHEDULE SHALL APPLY:
FOR APPROVAL DATA DUE 4 WEEKS AFTER PURCHASE ORDER/SUBCONTRACT IS PLACED,
CERTIFIED CORRECT DATA DUE 6 WEEKS AFTER PURCHASER'S APPROVAL,
RECORD DATA DUE 4 WEEKS AFTER PURCHASE ORDER/SUBCONTRACT IS PLACED.

ABBREVIATIONS: Q - With Quotation, A - Approval, C - Certified, R - Record

APPROVAL - THOSE DOCUMENTS THAT SUPPLIER IS TO SUBMIT AND OBTAIN PURCHASER

APPROVAL PRIOR TO PROCEEDING ON WORK AFFECTED BY THE DOCUMENT.

CERTIFIED - THOSE DOCUMENTS THAT SUPPLIER HAS UPDATED FROM PURCHASER'S

COMMENTS. THESE DOCUMENTS PROVIDE THE BASIS FOR WORK TO PROCEED ON RELATED
ACTIVITIES AND/OR THE BASIS FOR RELEASE TO MANUFACTURE.

RECORD - DOCUMENTS SUCH AS AS-BUILTS INDICATING ANY DEVIATIONS TO THE CERTIFIED

DOCUMENTS. THIS ALSO INCLUDES THOSE DOCUMENTS REQUIRED BY PURCHASER FOR
INFORMATION NOT REQUIRING PURCHASER'S APPROVAL.

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RECOMMENDED
DATA
DATA DESCRIPTION/DEFINITION DATA SUBMITTALS COMMENTS
CODE
Q A C R

D - DRAWINGS

D2 SHOP DETAIL DRAWINGS __ X X __

D4 ASSEMBLY DRAWINGS __ X X __
Relative location and dimensions of components
and subassemblies required for field assembly.

G - GENERAL

G4 BILL OF INSTALLATION/ASSEMBLY X
MATERIALS
List of items, fasteners, instruments, and
subassemblies (with quantities and material
specifications) required for field assembly/
installation. Identify items supplied.

R - RECORDS AND CERTIFICATES

R27 MATERIAL TEST CERTIFICATES __ __ __ X

(MILL CERTIFICATES)

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