LINE BALANCING

OPERATION SMV
Op-1 0.21min
Op-2 .38 min
Op-3 .19 min
Op-4 .45 min

No of operator =7,% of absent=10%,L.E=85%,calculate balancing

loss?

Capacity=no of operator*absentism factor*W.H*60*L.E

Line target=capacity/total smv

Min T.W.S=line arget/individual target

% of balancing loss= €(A.W.S-T.W.S)*100/€T.W.S

Capacity=7*100-10/100*1*60*85/100

=7*.9*1*60*.85

=321.3min

line target=321.3/1.23

=261.219pcs/hr
op smv Individual aws tws Aws- remark

target tws
1 .21 286 1 .92 .08
2 .38 158 2 1.65 .35
3 .19 316 1 .82 .18
4 .45 134 2 1.95 .05
=1.23 =5.34 =.66

Individual target=60/individual smv

=60/.21

% of balancing loss=.66/5.34*100

=.123*100

=12.35%

remark=tws*100/aws