No of operator 45,line efficiency 90%,no of absent per day 10%,lot size 800 dz,smv of the

product=30min(1st day line achieved 20%of its capacity,2nd days60%,3rd days90%,of its capacity&
fourth day 100%)daily working hour=10,lead time=15days.
Calculate capacity & load can the line be able to execute the order within the lead time?construct
a production schedule?

Production planning
Scheduling
GAANT CHART/BAR CHART

Net lead time=15-2(2friday)=13days

Daily capacity=no of operator*absentism factor*w.h*60*L.E

=45*100-10/100*10*60*95/100min
=45*.90*10*60*.95
=23085min

1st days capacity=20%of daily capacity

=.20*23085
=4617min
2nd days capacity=60%of daily capacity
=60/100*23085
=13851min

3rd days capacity=90%of daily capacity

=90/100*23085
=20776.5min

Now total capacity=1st days capacity + 2nd days capacity + 3rd days capacity + (13-3frd)*daily
capacity
=4617+13851+20776.5+10*23085
=270094.5min

Now load=lot size * total smv

=800*12*30
=288000min

if capacity>or =,then the line be able to execute the order within lead time

Now required extra hour=load-capacity/hourly capacity

=288000-270094.5/daily capacity/10
=17905.5/23085/10
=17905.5/2308.5
=7.75
=8 hour

we see if we do more 8 hour overtime so we can easily manage the order within the lead time.For
this we can follow the below mentioned options---
1.Bring all the workers at Friday (holiday)
2.increase working hour by 1 hour for 8 days-

GAAN CHART
DATE PLAN ACTUAL RAMARKS
Daily cumalative daily cum
16 jan
th
154 154 10 hour
17 th jan 461 615 10 hour
18 th jan 692 1307 10 hour
19 th jan 769+77 2076 1+10 hour
20 th jan friday friday friday friday
21 th jan 769+77 2845 1+10 hour
22 th jan 769+77 3614 1+10 hour
23 th jan 769+77 4383 1+10 hour
24 th jan 769+77 5152 1+10 hour
25 th jan 769+77 5921 1+10 hour
26 th jan 769+77 6690 1+10 hour
27 th jan friday friday friday friday
28 th jan 769+77 7459 1+10 hour
29 th jan 769
30 th jan 769

Daily target=daily capacity/total smv

=23085/30=769.5pcs/day

3rd days target=90% of daily target

=90/100*769=692.1=692pcs/day

2nd days target=60%of daily target

=60/100*769
=461.4=461pcs/day

Hourly target=daily target/10

=769/10=76.9=77pcs/hr
1st days target=20% of daily target
=20/100*769
=154pcs/day

GAANT/BAR CHART
activity 15thju 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1stjul 2 3 4 5 6 7 8 9 1
n y

Cutting working wor frida king work frida in frida

800pcs/day y y g y
Sewing769pcs/day wor kin working wor King
g working
Washing600pcs/da w ork frida working wor frida King working work ing
y y y
Finishing650pcs/d frida working wor frida King working work Ing work in
ay y y g