PMS-300 Rhino Hardware Manual

PMS-300
Hardware manual
PMS-300_Rhino_Hardware_manual
Release date: 01.02.2019
PMS-300 Hardware manual
IMPORTANT NOTICE
All statements, technical information, and recommendations in this document which relate to the
products supplied by MC-monitoring SA are based on information believed to be reliable, but unless
otherwise expressly agreed in writing with MC-monitoring the accuracy or completeness of such data is
not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your
intended application. Unless otherwise expressly agreed in writing with MC-monitoring SA, you assume
all risks and liability associated with such use. MC-monitoring takes no responsibility for any statements
related to the product which are not contained in a current English language MC-monitoring SA
publication, nor for any statements contained in extracts, summaries, translations or any other
documents not authored and produced by MC-monitoring.
COPYRIGHT
Copyright © MC-monitoring SA, 2018
All rights reserved
Published and printed by MC-monitoring SA in Givisiez, Switzerland
The names of actual companies and products mentioned herein may be the trademarks of their
respective owners.
The information contained in this document is subject to change without notice.
This information shall not be used, duplicated or disclosed, in whole or in part,
without the express written permission of MC-monitoring SA.
Table of contents 01.02.2019

1 Table of contents
1 Table of contents ............................................................................................................................................ 3
2 PREFACE....................................................................................................................................................... 5
2.1 About this manual .................................................................................................................................. 5
2.2 Who should use this manual? ................................................................................................................ 5
2.3 Respect the instructions! ....................................................................................................................... 5
2.4 Limitation of this document .................................................................................................................... 5
2.5 Related documentation .......................................................................................................................... 5
3 SAFETY.......................................................................................................................................................... 6
3.1 Handling Precautions for Electrostatic Sensitive Devices ...................................................................... 6
4 Hardware Description ..................................................................................................................................... 7
4.1 Front View.............................................................................................................................................. 7
4.2 Back View .............................................................................................................................................. 7
4.3 Module Overview ................................................................................................................................... 8
4.4 Module ID Designation .......................................................................................................................... 8
4.5 Networking ............................................................................................................................................. 9
5 Module Description ....................................................................................................................................... 10
5.1 PMS-361 Power Supply Module .......................................................................................................... 10
5.1.1 Input Fuses and Power Requirements................................................................................................. 10
5.1.2 Front View............................................................................................................................................ 11
5.1.3 Back View ............................................................................................................................................ 12 3
5.2 PMS-340 reference, External Communication and Digital Input Module ............................................. 13
5.2.1 Front View............................................................................................................................................ 13
5.2.2 Back View ............................................................................................................................................ 14
5.2.3 Optional backside buffered raw outputs ............................................................................................... 15
5.2.4 Functional Description ......................................................................................................................... 16
5.2.4.1 Reference Sensors .......................................................................................................................... 16
5.2.4.2 Digital Inputs .................................................................................................................................... 17
5.2.4.3 ModeOTP ......................................................................................................................................... 17
5.2.4.4 RotD ................................................................................................................................................. 17
5.2.4.5 Save (only applicable with CMS-500 Software) ............................................................................... 17
5.2.4.6 Reset System ................................................................................................................................... 17
5.2.4.7 Reset Alarm ..................................................................................................................................... 18
5.2.4.7.1 Reset Alarm 2nd – Reset to Factory Defaults ............................................................................ 18
5.2.4.8 Spare ............................................................................................................................................... 18
5.2.4.9 External Display Interface ................................................................................................................ 18
5.2.4.10 External Communication Interface (Modbus RTU / Profibus DP) ................................................. 18
5.3 PMS-314 - 4 Channel Process Monitoring Module .............................................................................. 19
5.3.1 Introduction .......................................................................................................................................... 19
5.3.2 Front View............................................................................................................................................ 19
5.3.3 Back View ............................................................................................................................................ 20
5.3.4 Optional backside buffered raw outputs ............................................................................................... 21
5.3.5 Functional Description ......................................................................................................................... 22
5.3.5.1 Acquisition Principle ......................................................................................................................... 23
5.3.5.2 Examples of sensor connections...................................................................................................... 24
5.3.5.2.1 Proximity Probes ....................................................................................................................... 24
01.02.2019 Table of contents

5.3.5.2.2 Piezo Electric Sensors .............................................................................................................. 24

5.3.5.2.3 Electrodynamic sensors ............................................................................................................ 24
5.3.5.2.4 Airgap Transmitters ................................................................................................................... 25
5.3.6 Power consumption ............................................................................................................................. 25
5.4 External redundancy module ............................................................................................................... 26
5.4.1 Introduction .......................................................................................................................................... 26
5.4.2 Wiring .................................................................................................................................................. 26
5.5 PMS-330 – Process monitoring and relay controller ............................................................................ 27
5.5.1 Introduction .......................................................................................................................................... 27
5.5.2 Front view ............................................................................................................................................ 27
5.5.3 Back view ............................................................................................................................................ 29
5.5.4 Functional description .......................................................................................................................... 30
5.5.4.1 Analog inputs ................................................................................................................................... 30
5.5.4.2 Digital outputs .................................................................................................................................. 31
5.5.4.3 Modbus RTU connection .................................................................................................................. 31
5.5.4.4 Ethernet connection ......................................................................................................................... 31
5.5.5 Power consumption ............................................................................................................................. 31
5.6 PMS-320 Display Module .................................................................................................................... 32
6 Maintenance ................................................................................................................................................. 33
6.1 Unplug PMS-314/330 .......................................................................................................................... 33
6.2 Plug-in PMS-314/330........................................................................................................................... 34
6.3 Unplug PMS-320 ................................................................................................................................. 35
6.4 Plug-in PMS-320.................................................................................................................................. 36
4 7 Revision history ............................................................................................................................................ 37

8 MC-monitoring logos caption ........................................................................................................................ 38
Table of contents 01.02.2019

2 PREFACE
2.1 About this manual

This manual provided detailed information about PMS-300 installation and general use of the systems using MC
monitoring’s matching accessories and software.
2.2 Who should use this manual?

The manual is intended for use by qualified installation personnel (e.g. mechanical and electrical fitters).
NOTE:
Any person involved in the installation of MC-monitoring equipment is assumed to have the necessary technical
training in electronics and/or mechanical engineering (professional certificate/diploma, or equivalent) to enable the
person to install the equipment in a safe and correct manner.
2.3 Respect the instructions!

The procedures described in this manual should be strictly applied to ensure the PMS-300 and associated hardware
are mounted correctly, and thus function as intended. The user should respect general safety procedures as well
as general and specific machine constructor guidelines and instructions.
2.4 Limitation of this document

Not all mounting and connecting possibilities are described in this manual. Nevertheless, several specific
configurations are described in detail. These can often be adapted for your own specific application. When in doubt,
contact MC-monitoring so that an optimum measurement solution can be found.
2.5 Related documentation

Further information on products can be found in their corresponding data sheets. These documents can be obtained
from your local MC-monitoring agent or directly downloaded through our website download page: http://www.mc-
monitoring.com/download.html 5
Documents Description
PMS-300 Datasheet Data Sheet of PMS-300
PMS-320_Datasheet Data Sheet of PMS-320 display module
PMS-391_Datasheet Data Sheet of PMS-391 external relay

PMS-314_12mASE_Datasheet Data Sheet of PMS-314 12mA SE Adapter Module
PMS-300_Rhino_User_manual User manual of PMS-300
PMS-300_Rhino_Table_description Modbus / Profibus manual
XMS-994 User Manual User manual of XMS-994 Serial to Ethernet Device Server.
01.02.2019 PREFACE
3 SAFETY
The following symbols are used in this manual where appropriate:
The WARNING safety symbol

THIS INTRODUCES DIRECTIVES, PROCEDURES OR PRECAUTIONARY MEASURES WHICH
MUST BE EXECUTED OR FOLLOWED. FAILURE TO OBEY A WARNING CAN RESULT IN
INJURY TO THE OPERATOR OR THIRD PARTIES.
The CAUTION safety symbol

This draws the operator's attention to information, directives or procedures which must be
executed or followed. Failure to obey a caution can result in damage to equipment.
The ELECTROSTATIC SENSITIVE DEVICE symbol

This indicates that the device or system being handled can be damaged by electrostatic
discharges.
Refer to Handling Precautions for Electrostatic Sensitive Devices.
3.1 Handling Precautions for Electrostatic Sensitive Devices
Certain devices used in electronic equipment can be damaged by electrostatic discharges resulting from built-up
static electricity. Because of this, special precautions must be taken to minimize or eliminate the possibility of these
electrostatic discharges occurring.
6 Read the following recommendations carefully before handling electronic

circuits, printed circuit boards or modules containing electronic
components.
➢ Before handling electronic circuits, discharge the static electricity from your body by touching and
momentarily holding a grounded metal object (e.g. a pipe or cabinet).
➢ Avoid the build-up of static electricity on your body by not wearing synthetic clothing material, as these
tend to generate and store static electric charges. Cotton or cotton blend materials are preferred because
they do not store static electric charges.
➢ Do not handle electronic circuits unless it is absolutely necessary. Only hold modules by their front panel
handles.
➢ Do not touch printed circuit boards, their connectors or their components with conductive devices or with
your hands.
➢ Put the electronic circuit, printed circuit board or module containing electronic components into an antistatic
protective bag immediately after removing it from the system rack.
SAFETY 01.02.2019
4 Hardware Description
4.1 Front View
Figure 1: PMS-300 3HU Front view
In the example above, from right to left there is one Reference module (PMS-340), eight analogs 4 channel modules
(PMS-314) and one power supply module (PMS-361). Each module is detailed in the next paragraphs. All the BNC
connectors present on the front side allow the user to directly access the raw signals of each connected sensor. All
Processing Modules (PMS-314) are hot plug capable, means they can be changed while the complete system is in
operation.
4.2 Back View

All Cable Connections to the PMS-300 are made from the back. Each module inserted from the front, has a 7
designated terminal on the back. Depending on the equipped number of modules, some of the slots might be kept
empty, means they are covered by a blind plate.
Figure 2: PMS-300HU Back view
01.02.2019 Hardware Description

4.3 Module Overview

The following modules are available:
• PMS-340 Reference module

o Modbus RTU / Profibus DP interface (optional)
o External display interface
o Reference sensors connections terminals
o Digital inputs (+24V logic level)
• PMS-314 Analog input
o Analog channel 1 to 4 connection terminals
o Digital outputs (+24V logic level)
o Analog output (4-20mA current loop)
o Ethernet interface
• PMS-330 Process monitoring and relay controller
o Analog/Digital channel 1 to 8 connection terminal
o 13 programmable digital outputs (+24V logic level)
o Ethernet interface
o Modbus Master and Slave
• PMS-361 Power supply module
o Global status relay outputs
o Power supply status relay outputs
o Power supply connections terminals
4.4 Module ID Designation

The PMS-300 always requires a PMS-340 and a PMS-361 module, which are installed at the right respectively at
8 the left. All other modules can be inserted at any free place, but are internally numbered from right to left.
Figure 3: PMS-300HU Module designation
Hardware Description 01.02.2019

4.5 Networking
As every process monitoring module PMS-314 and PMS-330 has its own network interface, it is required to use an
external Network Switch to combine all modules to the same network.
It is recommended to use an industrial network switch, as they are more robust and designed for industrial
applications. Using lo-cost or residential network switches might create performance reductions or shorter lifetime
of the complete system
Figure 4: PMS-300 Network Connection
Whenever the Network cables exceeds the maximum length of 100m, it is mandatory to use a switch with fiber optic
(100 Base FX) interface.
01.02.2019 Hardware Description

5 Module Description
5.1 PMS-361 Power Supply Module
The power supply module is necessary to energize the PMS-300. For the 3HU Rack Version, one power supply
module is used. If the required power exceeds the limit of one power supply, a 6HU rack with an additional power
supply module must be used. Two power supply modules within a 6HU rack can be used either to increase the
necessary power or to ensure a redundant power supply.
The PMS-361 requires input voltage between 18 to 72VDC, means it is suitable for operating under 24V as well as
for 48VDC.
One PMS-361 provides a maximum output power of 150W (6.25A @ 24V) with the efficiency of 89%, means
maximum input power is approx. 170W.
Additionally, the PMS-361 offers common status relay contacts for all available modules and 2 separate relays
contacts for the status of the power supply module itself. Each relay is capable of switching 250VAC or 220VDC
with maximum 1A.
5.1.1 Input Fuses and Power Requirements

As the system is modular and various sensors with different power requirements can be connected to the system,
the maximum required power (or the definition of the input fuse) must be calculated specifically for each application.
The values below indicate approximately the power consumption of each element:
10 No Qty. Description Single Current [A] Total Current [A]

1 1 Standard 3HU19” Rack without Modules 0.175 0.1
2 4 Process Module (PMS-314) 0.25 1.0
3 6 Proximity Probes (TM180) 0.05 0.2
4 4 LVS Sensors (LVS-101) 0.05 0.1
5 2 Piezo Electric Velocity Sensors (TM0736) 0.004 0.008
6 1 Reference Sensor 0.020 0.020
7 4 Airgap Transducer 0.15 0.6
Total Required input Power 2.103
Module Description 01.02.2019

5.1.2 Front View

On the front view of the PMS-361, the global status of the connected modules, the alarms and the conditions of the
input and output voltage of the internal DC-DC converter is shown.
11
Figure 5: PMS-361 Module Front view
When the device is running with two power supplies in a 6HU rack and they are dimensioned for redundant
operation, the power supply can be removed, even if the system is powered.
01.02.2019 Module Description

5.1.3 Back View
[X1]
Pin Signal
1 +24V (18V to 72V)
Power
[X2]
2 0V
Pin Signal
3 PE
1 System OK [NO]
2 System OK [COM]
3 System OK [NC]
4 Sensor OK [NO]
Status outputs
5 Sensor OK [COM] [X3]
6 Sensor OK [NC] Pin Signal
7 Alert [NO] 1 Internal voltage OK [NO]
8 Alert [COM] 2 Internal voltage OK [COM]
Power status
9 Alert [NC] 3 Internal voltage OK [NC]
10 Danger [NO] 4 External voltage OK [NO]
11 Danger [COM] 5 External voltage OK

[COM]
12 Danger [NC] 6 External voltage OK [NC]
12

5.2 PMS-340 reference, External Communication and Digital Input Module

The PMS-340 Module accepts the input signals common for all Process Monitoring Modules PMS-314 and PMS-
330:
• Two Independent Reference Inputs
• Digital Inputs (24VDC) (For e.g. selection of OTP mode selection)
• A digital Interface (Profibus DP or Modbus RTU)
• A Digital Interface to connect an external Display Module
Additionally, the PMS-340 Module has 2 BNC Connectors at the front, providing a 1:1 buffered signal output for the
reference signal.
On the Front of the PMS-340 Module 2 push buttons are available:

• Reset Alarm (if alert/danger is in latched mode)
• Reset System (To soft reset all Process monitoring modules PMS-314 and PMS-330)
Additionally, the Reset Alarm button has a second function to reset the complete system to factory default. Details
can be found within this chapter.
To soft reset (restart) all Process monitoring modules PMS-314 and PMS-330 hold down the System Reset button
for at least 10 seconds
5.2.1 Front View
Mode OTP 13
System reset button Rotation Direction

(With 10 sec. denouncing)
Save
(Not used)
[X5] : Reference 1 raw output

Reset alarm button
Reference 1 visualization LED

[X6] : Reference 2 raw output
Reference 2 visualization LED

5.2.2 Back View
[X3] [X1]
Pin Signal Pin Signal
1 - 1 Reference 1 [+24V]
2 RS-485+ 2 Reference 1 [0V]
3 Reference 1 [-24V]
References sensors
3 RS-485-
External display
4 +24V 4 Reference 1 [IN+]
5 GND 5 Reference 1 [0V]
6 +24V 6 Reference 2 [+24V]
7 Reset Alarm 7 Reference 2 [0V]
8 +24V 8 Reference 2 [-24V]
9 Reset System 9 Reference 2 [IN+]
10 Reference 2 [0V]
[X4] [X2]
Pin Modbus Profibus Pin Signal
1 - - 1 +24V
2 D+ (A) - 2 System Reset
3 +24V
Modbus / Profibus
3 D- (B) B
4 - RTS 4 Spare
14
Digital inputs
5 GND GND 5 +24V
6 - +5V 6 Alarm Reset
7 - - 7 +24V
8 - A 8 Save
9 - - 9 +24V
10 Rotation Direction
11 +24V
12 Mode OTP
Figure 8: PMS-340 Module Back view
Note: Indicates the pin number 1

5.2.3 Optional backside buffered raw outputs

The buffered raw output of each phase reference input might be available on the backside of the rack on request.
In this case the card slot beside the PMS-340 card is empty and a specific connector is added on the backside as
shown below:
[X5] Additional connector for raw

outputs
Pin Signal
Buffered raw output

1 Reference 1 raw output
2 0V
3 Reference 2 raw output
4 0V
15
Figure 9 PMS-340 back view with optional buffered raw output

5.2.4 Functional Description

5.2.4.1 Reference Sensors
The PMS-340 input module offers two independent reference inputs. It allows using either a digital proximity probe
offering a signal 0 or 24VDC or a standard proximity probe offering an analog signal 0 to -24VDC, where the point
of measurement depends on the installation distance of the proximity probe itself.
Depending on the sensor connected to the PMS-340, the appropriate configuration must be done on the board
through the selectors JP1, JP2 and the potentiometer R28.
Two reference sensors are typically used whenever the system is used on e.g. a machine with a gearbox, means
having two different independent rotation speeds.
Each PMS-314 process module can be linked to one specific reference signal. The selection of the reference signal
is made by software during the configuration of the specific PMS-314.
JP2
JP1
R28
Figure 10: PMS-340 Jumper Settings

16
Threshold level adjustment
When analog sensors are connected to the PMS-340, the signal is internally converted to a logic level signal. The
potentiometer R28 is used to adjust the threshold voltage from 0V to 24V in case of positive voltage sensors and
0V to -24V in case of negative voltage sensors. By default, the level is set to 3.5V for positive Proximity Probes.
The potentiometer has 20 turns for 0 to 24V, means one turn is approximately 1V.
Possible configurations for reference sensor 1:
Selector position Description
JP1: Input signal is not inverted into the PMS-340. To
1
be used with positive voltage sensors.
2
3
JP1 Input signal is inverted into the PMS-340. To be
1 used with negative voltage sensors. (Standard
2 proximity probes)
Possible configurations for reference sensor 2:

Selector position Description
JP2: Input signal is not inverted into the PMS-340. To
3
be used with positive voltage sensors.
2
1
JP2 Input signal is inverted into the PMS-340. To be
3
used with negative voltage sensors. (Standard
2 proximity probes)

5.2.4.2 Digital Inputs

To guarantee proper digital input signal detection, the following ranges are minimum required for detection of the
logic states:
Logic Low: < 5.82V
Logic High: >17.45V
5.2.4.3 ModeOTP
The ModeOTP signal is provided by the customer’s Scada system. This input will cause the selection of another
threshold of alarm levels (for alert and danger). That allows to prevent tripping of the machine by the PMS-314
modules during machine start-up or change of turbine to pump operational state of the machine, where higher
vibration levels are expected. The ModeOTP status is shown via LED on the Front of the Module.
The ModeOTP is working immediately without any delay.
Logic high: Transient operation
Logic Low: Synchronous operation
5.2.4.4 RotD
The RotD signal is provided by the customer’s Scada system. This function is used for pump/storage machine to
inform the monitoring system about the rotating direction.
The RotD status is shown via LED on the Front of the Module.
The RotD is working immediately without any delay
Logic high: Clockwise from Generator Side (e.g. Top)
Logic Low: Counter clockwise from Generator Side
17
5.2.4.5 Save (only applicable with CMS-500 Software)
The Save signal can be provided by the customer’s Scada system and is used to make a raw data snapshot of the
actual cyclic Raw Data Memory of the PMS-314 Modules.
The Save status is shown via LED on the Front of the Module.
The save signal has two functions:
Logic high <2s: Save the Raw Cyclic Memory Data block after half time of Raw data cyclic memory, e.g.
if the Cyclic memory size consists of 50 Revolution Data, the save function is executed
25 Revolution after the signal changed to high state.
Logic high >5s: Save the Raw Cyclic memory Data block immediately (after the 5 seconds logic high
state)
Logic Low: No function
5.2.4.6 Reset System

If for any reason the system shall be restarted, the PMS-340 input module provides a digital input as well as a push
button at the front to execute the restart of all the process modules. This allows restarting the system without
disconnecting the mains power supply from the back, which can be very difficult in some installations.
Due to the reset function is very dangerous function on its function itself (stopping of protection of the machine); the
PMS-340 input module must delay this digital input before it is transferred to the backplane and further to the PMS-
314 and PMS-330 modules.
Logic high >10s: Restart the Process Modules


5.2.4.7 Reset Alarm

The PMS-314 and PMS-330 Process Modules can be programmed for latched alarms, means once the
measured/calculated value reached the alarm threshold, the alarm stays until it is reset by this digital input.
The Reset alarm is available on the back through a 24V digital input or accessible from the front by a push button.
The PMS-340 module transfers the digital signal without any delay; but the signal must be logic high for at least 2
seconds before alarms are reset. The 2 seconds can be configured via software individually for each module
Logic high: Reset Latched alarms

In addition, the reset of alarm can also be executed through Modbus or through the database server software CMS-
500 (with acknowledgment of the operator)
5.2.4.7.1 Reset Alarm 2nd – Reset to Factory Defaults

The Reset Alarm button has a second function.
If the reset Alarm button is pressed during power up of the system, all the PMS-314 and PMS-330 process
monitoring modules, reconfigures themselves automatically into a factory default setting.
The following parameters are set to factory defaults
System Configuration is set to 4x Relative Radial Vibration monitoring for the PMS-314 and 8x +/-10V Single Ended
for the PMS-330.
18
The Network Settings are set to default to the following settings:
IP Address:
The default IP Address Range of a Rack is 192.168.1.230 + xx, where xx is automatically the slot number
1-8 for bottom layer, 8-16 for the upper layer (for the 6HU Rack). The subnet mask is 255.255.255.0 and the gateway
is 192.168.1.1
5.2.4.8 Spare
The PMS-340 Module offers one 24V Digital input as spare which is transferred to the Process modules. The Spare
digital input can combine with ModeOTP digital input to offer additional ModeOTP level. See software manual for
more information.
The Digital input is only available on the back and has no indication on the front of the module.
Logic high: Depending with ModeOTP mode configuration

Logic Low: Depending with ModeOTP mode configuration
5.2.4.9 External Display Interface

The 9 pole sub-D connectors allow to connect upon customer requirements an external display for a remote
visualization of the operation of each PMS-314 process monitoring module.
5.2.4.10 External Communication Interface (Modbus RTU / Profibus DP)

The PMS-340 Module offers either Modbus RTU or Profibus DP. Note that the profibus DP interface requires a
PMS-314 with an optional profibus DP module installed. Only one communication interface can be used.
Profibus is DP V0.

5.3 PMS-314 - 4 Channel Process Monitoring Module
5.3.1 Introduction
The PMS-314 4 channel process module is a universal processing module offering all the necessary hardware
peripherals needed for most of the monitoring applications. The module is loaded with different predefined
configurations selectable by software for different applications. This simplifies the configuration and handling of the
modules especially for the project realization and the manipulation through the end-user.
5.3.2 Front View
Module status
Channel 1 status
[X5] Channel 1 raw signal
Channel 2 status
Channel 3 status
[X8] Channel 4 raw signal Channel 4 status
19
Figure 11: PMS-314 Front View
System Status and activity LED

Four LEDs are on the top for the global module activity.
LED Signal Remarks

1 Status Green, LED lights up when the PMS-314 is started and runs correctly. LED
blink when the SDCard1 is not corrected plugged-in or if the module detects
a failure (Voltage failure, Calibration corrupted)
2 Acq Activity Green, depending on the selected sampling rate and Blocksize, the ACQ
SDCard1
LED blinks (toggles) in the interval of the acquisition. When the ACQ LED is
blinking, the system is running correctly
3 COM ETH Green, LED lights up when activities are occurring at the Ethernet interface
4 COM MB Green, LED lights up when activities are occurring at the Modbus RTU /
Profibus DP interface

Channel Status LED

Four LED’s are indicating the status of each individual channel.
LED Signal Remarks

1 Active Green, LED lights up when the channel is active
2 Sensor Green, LED lights up when all connected sensors are working within their
operation ranges defined by the “Sensor OK” parameters
3 Alert Yellow, LED lights up when at least one channel is in “Alert”
4 Danger Red, LED lights up when at least one channel is in “Danger”
5.3.3 Back View

The PMS-314 module offers 4 powered sensor connections for any type of sensors, a sub-d connector providing
24V digital outputs of each channel, a terminal for the four 4-20mA outputs and an RJ45 connector for the Ethernet
interface.
The Digital output interface can be used, when the customer requires individual status information per channel.
[X1]
[X2]
Pin Signal Pin Signal
1 Analog channel 1 [+24V] 1 Analog channel 3 [+24V]
Analog Channels 1, 2
Analog Channels 3, 4
2 Analog channel 1 [0V] 2 Analog channel 3 [0V]
3 Analog channel 1 [-24V] 3 Analog channel 3 [-24V]
4 Analog channel 1 [IN+] 4 Analog channel 3 [IN+]
20
5 Analog channel 1 [IN-] 5 Analog channel 3 [IN-]
6 Analog channel 2 [+24V] 6 Analog channel 4 [+24V]
7 Analog channel 2 [0V] 7 Analog channel 4 [0V]
8 Analog channel 2 [-24V] 8 Analog channel 4 [-24V]
9 Analog channel 2 [IN+] 9 Analog channel 4 [IN+]
10 Analog channel 2 [IN-] 10 Analog channel 4 [IN-]
[X3]
[X4]
Pin Signal
Pin Signal
1 Output channel 1 +
1 System OK
Analog outputs
2 Output channel 1 -
2 Channel 1 OK
4-20mA
3 Channel 1 ALARM
Isolated Digital outputs
4 Channel 1 DANGER
5 Channel 2 OK
6 Channel 2 ALARM
7 Channel 2 DANGER
8 Channel 3 OK
9 Channel 3 ALARM
10 Channel 3 DANGER
11 Channel 4 OK
[COM] Ethernet 100Mbit interface
12 Channel 4 ALARM
13 Channel 4 DANGER
14 COM
15 COM
Figure 12: PMS-314 Back View

5.3.4 Optional backside buffered raw outputs

Buffered raw outputs of each input channel might be available at backside of the rack on request. In this case each
PMS-314 will have an empty card slot beside it and an additional raw output connector as shown below:
[X5]
Pin Signal
Buffered raw outputs

1 Channel 1 raw output
2 0V
4 0V
6 0V
8 0V
21
Figure 13 PMS-314 backside with optional raw outputs

5.3.5 Functional Description

The PMS-314 has preconfigured settings for each application.
• 4x Relative Shaft Vibration (according to ISO 7919)
- Start Triggered Continuous Acquisition
- Predefined Sampling Rates (512, 1024, 2048 Samples/s)
- Selectable FFT Resolution (0.5, 1, 2 Hz)
- Predefined Calculated Parameters as:
o Smax in um peak (Requires 2 Proximity Probes, 90°)
o Displacement (um peak)
o Displacement (um peak to peak)
o Shaft Position (um mean) used for Sensor Check
- One Calc. Parameter selectable for 4-20mA output
• 2x Relative & 2x Absolute Bearing Vibration (according to ISO7919/10816)

for Relative Shaft Vibration:
o Displacement (um peak)
o Displacement (um peak to peak)
o Shaft Position (um mean) used for Sensor Check
- For Absolute Bearing Vibration
o Vibration Velocity (mm/s RMS)
o Bias Voltage (Mean Value) for Sensor Check
- One Parameter selectable for 4-20mA output
• 4x Absolute Bearing Vibration (according to ISO 10816)

22 - Predefined Sampling Rates (512, 1024, 2048 Samples/s)
o Vibration Velocity (mm/s RMS)
o Bias Voltage (Mean Value) for Sensor Check
• 4x Airgap / Runner Clearance Monitoring

- Start/Stop Triggered Continuous Acquisition (Calculation over one Revolution)
- Predefined Sampling Rate (4096 Samples/s)
o Minimum Value per Revolution
- Minimum Value per Revolution on 4-20mA output
• Expert Mode (individual configuration)

o Value peak
o Value peak to peak
o Value mean
o Value rms
o Value minimum

5.3.5.1 Acquisition Principle
The PMS-314 process monitoring module has a built-in 6 Channel Simultaneous A/D converter allowing true
simultaneous data acquisition over all 4 sensor channels as well as for the reference signal. Reference signal is
acquired by a selectable oversampling factor (by default 10) to make sure the reference signal from the target is
acquired properly. This means in general, if the sensor channel is sampled with 1024Samples per second, the
reference channel is sampled 10 times higher, with 10240 Samples per seconds.
All measured data are further stored in a circular memory separated into data per revolution. Means the system is
always measuring continuously without any loss of data. The maximum data per revolution is defined by the timeout
parameter. Within the configuration software, the number of revolutions as well as the timeout time can be defined
in a certain range.
For start triggered acquisition mode, data are always calculated starting from the trigger signal with the defined
calculation size. When no reference signal is detected within the defined timeout, the system automatically changes
from reference triggered mode into time triggered mode (as if no reference sensor is present).
Also, the type of the reference target can be selected by software. Usually a small steel plate is glued on the shaft
providing a 24V signal if the target plate passes by the reference sensor. In certain installations, a slot is milled into
the shaft, but this will create an inverted signal, to compensate the inverted signal, within the software, the edge
trigger mode can be changed from positive to negative. For application, where the rotation direction is used, the
system automatically uses the defined edge triggering in one direction and the inverted (e.g. falling) edge triggering
if the machine spins into the other direction. With this feature the angle fault of the target is compensated.
23

5.3.5.2 Examples of sensor connections
5.3.5.2.1 Proximity Probes

For proximity probes with individual 0V for power and signal, ‘’24V differential’’ mode must be configured at channel
configuration. When sensors with 3 wires are used, ‘’24V single ended’ mode must be configured. With this mode,
the 0V for power and signal will be connected internally.
Figure 14: Connection of a Proximity Probe with drivers
5.3.5.2.2 Piezo Electric Sensors

A built-in 24V/ 4mA constant current source is used to directly power piezoelectric sensors:
24
Figure 15: Connection of a Piezo Electrical Sensor
5.3.5.2.3 Electrodynamic sensors

Standard LVS (Linearized Velocity Sensors) have one common 0V for the power and for the signal, choose ‘’24V
single ended” at channel configuration to interface this sensor
Figure 16: Connection of an Electrodynamic Sensor

5.3.5.2.4 Airgap Transmitters

Airgap transmitters from MC-monitoring have a galvanic insulated signal output, means the 0V of the power supply
is not the same as the 0V from the 4-20mA current loop.
The system uses a differential 4-20mA input interface, means the Sig- is not directly connected to ground.
Figure 17: Connection of an Airgap Sensor
5.3.6 Power consumption

Power consumption calculation shall be made upon configuration, as it strongly depends on the used interfaces.
The following list indicates the required power for each interface:
No Qty. Description Single Current [A] Total Current [A]

1 1 Standard Card PMS-314 0.22 0.22
2 4 Max Analogue Output (4-20mA) 0.02 0.08 25
3 13 Max Digital Output 0.02 0.26
Total 0.56

5.4 External redundancy module RMB-948
5.4.1 Introduction
Depending on the level of criticality of the application, it
might be necessary to double the acquisition channels for
each monitored sensor. In such case, two separate
acquisition systems are necessary to guarantee the
protection of the machine even in case of failure of one
acquisition systems. To complete the redundancy, it is
necessary to connect each monitored sensor to both
acquisition systems with using a dedicated splitting
module called RMB-948. This module has for main feature
to split any kind of sensor signal and power supply into two
completely separated new signals and power supplies.
With this principle, any failure occurring on one acquisition
system, one power supply or wiring has no effect on the second system and on the monitored sensor.
It must be noted that the RMB-948 module is an active system and needs to be configured according to the
application to match the type of sensor connected. This configuration is made in factory according to the ordering
code of the module (see datasheet for more information).
5.4.2 Wiring
The RMB-948 module is wire-to-wire compatible with the PMS-314 module and simply connects between the sensor
and the corresponding channel of the PMS-314. No additional power supply is necessary as the RMB-938 module
takes its power supply from the PMS-314 channels. Consequently, all the wires shall be connected between the
RMB-948 and the PMS-314 for proper function. An example of wiring is detailed below:
26
Figure 18 Example of wiring of the RMB-948

5.5 PMS-330 – Process monitoring and relay controller
5.5.1 Introduction
The PMS-330 is an optional module for the PMS-300 monitoring system equipped with 8 analog inputs, 13 isolated
digital outputs, several Modbus connections and a network Ethernet connection. The PMS-330 module has 3 main
functions:
• Acquisition of analog, digital or serial (via Modbus) information regarding the monitored machine such as
temperature, power, hydraulic pressure, and any type of available information, called process signal.
• User-programmable combination of logical conditions on any of the acquired process signals to drive up
to 13 digital outputs.
• Forwarding (if needed) the process signals via Modbus as slave or master position
The PMS-330 module can optionally be used with a PMS-391 relay extension to connect each digital output to an
individual relay.
5.5.2 Front view

If used, the PMS-330 module is commonly installed at the first position on the right of the PMS-361 power supply
module. The front view of the module shows the instantaneous state of all digital output as well as the status of the
module itself and the Modbus master or slave activity.
27
Figure 19 PMS-330 overview

Module status
Digital output state
Figure 20 PMS-330 front view

28
Description of the front side information:

Status name Description
Status General status of the module. The corresponding light is ON if the SD card is working properly, the analog
inputs are calibrated, and the internal hardware check is passed
ACQ Blink at ~1Hz when the analog inputs are sampled
ETH Shows the activity of the Ethernet connection
MB M Shows the activity of the Modbus master
MB S Shows the activity of the Modbus slave
MB Int Shows the activity of the internal Modbus
Relay name Description

Relay x When Relay x light is ON the corresponding digital output is activated. When the relay x light if OFF the
corresponding digital output is released.

5.5.3 Back view

The back side of the PMS-330 module is equipped with an industrial 16 poles push-in connector for analog inputs,
a Modbus RTU master connector, a digital output connector and an Ethernet socket.
See detail below:
[X2]
Pin Modbus
1 -
Modbus RTU Master
2 A (D-) [X1]
3 B (D+) Pin Signal
4 - 1 IN1+
5 GND 2 IN1-
6 - 3 IN2+
7 - 4 IN2-
Analog / Digital inputs

8 - 5 IN3+
9 - 6 IN3-
7 IN4+
8 IN4-
[X3] 9 IN5+
Pin Signal 10 IN5-
1 Relay 1 11 IN6+
2 Relay 2 12 IN6-
3 Relay 3 13 IN7+
14 IN7-
Isolated Digital outputs
4 Relay 4
5 Relay 5 15 IN8+
16 IN8- 29
6 Relay 6
7 Relay 7
8 Relay 8
9 Relay 9 Ethernet 100Mbit interface
10 Relay 10
11 Relay 11
12 Relay 12
13 Relay 13
14 COM
15 COM
Indicates the pin number 1

5.5.4 Functional description

5.5.4.1 Analog inputs
The module is equipped with 8 universal process analog inputs for which the conditioning mode can be software-
defined between voltage or current mode and differential or single ended mode. The detailed description follows.
Mode name Description Electrical specifications

+/-10V Single Ended Voltage input mode with measurement on INx+ range: -10V to +10V
INx+ referenced to the INx- which is AMR1): +/-15V
internally tied to 0V. INx- range: 0V
ARM1): +/-0.5V
+/-10V Differential Voltage input mode with differential INx+ range: -10V to +10V
measurement between INx+ and INx- AMR1): +/-15V
which are both floating. INx- range: -10V to +10V
AMR1): +/-15V
0(4)-20mA Single Ended Current input mode with measurement INx+ range: 0 to 20mA
across INx+ and INx- which is internally AMR1): +/-100mA
tied to 0V. The internal reading shunt INx- range: 0mA
resistor value is 250Ω +/-10 Ω AMR1): +/-100mA
0(4)-20mA Differential Current input mode with differential INx+ to INx- range: 0 to 20mA
measurement across INx+ and INx- which AMR1): +/-100mA
are both floating. The internal reading
shunt resistor value is 250Ω +/-10 Ω
1)
AMR: Absolute maximum ratings: if the applied voltage or current exceeds the absolute maximum ratings it may
damage the input.
Important notice:
30 In +/-10V Single Ended and 0(4)-20mA Single Ended mode the voltage applied to INx- must never exceed the
INx- range. When possible, it is recommended to not use INx- in single ended mode.

5.5.4.2 Digital outputs

Each of the digital is individually controlled and can drive resistive or inductive loads such as relays. A galvanic
isolation is integrated to the module to separate the internal +24V and the output +24V as shown on the diagram
below:
Figure 21 Digital output diagram
Output name Description Electrical specifications

Relay x Isolated digital output High level: +24V
Low level: Floating
Individual output current max: 250mA
Maximum available current for all outputs:
250mA
COM Common isolated signal n.a.
5.5.4.3 Modbus RTU connection

The Modbus RTU master communication is available on the 9 poles D-sub connector. This connection provides the
ability to get information from Modbus slave(s). It uses RS-485 hardware protocol with software-configurable baud- 31
rate and stop bits.
5.5.4.4 Ethernet connection

The Ethernet connection permits the user to configure the PMS-330 module and get the measured values for further
use with the CMS-500 software.
5.5.5 Power consumption
No Qty. Description Single Current [A] Total Current [A]

1 1 PMS-330 module alone 0.2 0.2
3 13 Max Digital Output 0.019 0.25
Total 0.45

5.6 PMS-320 Display Module
Display module designed for PMS-300, the PMS-320 displays the overall status of all PMS-314 modules (system
OK, sensor OK, alarm & danger) and detailed views of each module (monitoring values, alarm thresholds & bar
graphs) for each channel.
The PMS-320 is auto configured. The system scans up to 8 modules available on the rack interconnection bus
and display values according to their specific configuration.
FEATURES SCREEN CHARACTERISTICS
Display module for PMS-300 Type Touchscreen 4.1” (420x272 pixels)
Status display 24-bits true colour Interface: finger / stylus pen
32 • system OK Screen protection Automatic screen off

• sensor OK
• alarm & danger Local LED’s indication
Bar graph and alarm threshold display • 1x Power supply check

• 1x System OK
Connection to max. 8x PMS-314 • 1x Configuration check
• 1x CPU activity
Reset Alarm (From PMS-300 Modules)
• 1x Modbus activity
Enable / Disable PMS-314 channel
PMS-320 Backplane connection
X13 – PMS320 Connector

6 Maintenance
6.1 Unplug PMS-314/330
1) Unscrew the PMS-314/330 module
2) Unplug the PMS-314/330
Press down the lift handle to unplug PMS-314/330 module.
33
01.02.2019 Maintenance
6.2 Plug-in PMS-314/330
Warning – Do not plug PMS-330 into PMS-314 Slot or PMS-314 into PMS-330 Slot.
1) Plug-in the PMS-314/330
Insert the PMS-314/330 module into the rack.
2) Screw the PMS-314/330 module
34
Maintenance 01.02.2019
6.3 Unplug PMS-320
1) Unscrew and remove the PMS-320 module carefully
2) Unplug the PMS-320 DB9 cable
35
01.02.2019 Maintenance
6.4 Plug-in PMS-320
1) Connect DB9 cable to PMS-320
2) Connect DB9 cable to PMS-300
36
3) Screw the PMS-320 module
Maintenance 01.02.2019
7 Revision history
Date Description Author Approved
15.09.2013 Original issue JVo RHa
30.09.2013 Add Plug/Unplug PMS-314 JVo RHa
30.11.2013 System OK signification JVo RHa
30.12.2013 Current consumption information extended JPa RHa
30.11.2014 Swapping PMS-361 relay information JPa JPa
30.12.2014 Add PMS-330 module & add PDP V0 JPa JVo
30.05.2015 Additional information for PMS-330 & update the Figure 9: GTa JPa
PMS-340 Jumper Settings
30.06.2017 Update Document Template & add PMS-320 information JVo SKu
30.11.2017 Add backside raw option JPa SKu
22.08.2018 New revision system DCl JPa
02.08.2018 Update Preface JVo SKu
01.02.2019 Minor correction ModBus Connector information GTa SKu
28.03.2019 Add RMB-948 information JPa JPa
37
01.02.2019 Revision history

8 MC-monitoring logos caption

Applications:
Hydrogenerators Gearless millsdrives Turbogenerators
Windturbines Pumps, fans, cooling tower, … Gas and steam turbines
Monitoring solutions:
Airgap Runner clearance Endwinding Roller bearing

monitoring monitoring monitoring monitoring
Shaft & bearing Axial thrust position Magnetic flux Partial discharge
38 vibration monitoring monitoring monitoring
Sensors:
Fiberoptic Airgap Magnetic field Partial discharge

sensors transducers transducers couplers
Proximity Piezoeletric Linearized velocity Eddy current

probes sensors sensors probes
Acquisition systems:
PMS-300 MMS-400 PPT-380 CMS-500
MC-monitoring logos caption 01.02.2019

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Table of contents 01.02.2019

01.02.2019 Table of contents

5.3.5.2.2 Piezo Electric Sensors .............................................................................................................. 24

4 7 Revision history ............................................................................................................................................ 37

Table of contents 01.02.2019

2.1 About this manual

2.2 Who should use this manual?

2.3 Respect the instructions!

2.4 Limitation of this document

2.5 Related documentation

PMS-300 Datasheet Data Sheet of PMS-300

PMS-320_Datasheet Data Sheet of PMS-320 display module

PMS-391_Datasheet Data Sheet of PMS-391 external relay

PMS-300_Rhino_User_manual User manual of PMS-300

PMS-300_Rhino_Table_description Modbus / Profibus manual

The following symbols are used in this manual where appropriate:

The WARNING safety symbol

The CAUTION safety symbol

The ELECTROSTATIC SENSITIVE DEVICE symbol

3.1 Handling Precautions for Electrostatic Sensitive Devices

6 Read the following recommendations carefully before handling electronic

Figure 1: PMS-300 3HU Front view

4.2 Back View

Figure 2: PMS-300HU Back view

01.02.2019 Hardware Description

4.3 Module Overview

• PMS-340 Reference module

4.4 Module ID Designation

Figure 3: PMS-300HU Module designation

Hardware Description 01.02.2019

Figure 4: PMS-300 Network Connection

01.02.2019 Hardware Description

5.1.1 Input Fuses and Power Requirements

10 No Qty. Description Single Current [A] Total Current [A]

Module Description 01.02.2019

5.1.2 Front View

01.02.2019 Module Description

5.1.3 Back View

1 +24V (18V to 72V)

5 Sensor OK [COM] [X3]

6 Sensor OK [NC] Pin Signal

7 Alert [NO] 1 Internal voltage OK [NO]

8 Alert [COM] 2 Internal voltage OK [COM]

10 Danger [NO] 4 External voltage OK [NO]

11 Danger [COM] 5 External voltage OK

Module Description 01.02.2019

5.2 PMS-340 reference, External Communication and Digital Input Module

On the Front of the PMS-340 Module 2 push buttons are available:

5.2.1 Front View

System reset button Rotation Direction

[X5] : Reference 1 raw output

Reference 1 visualization LED

Reference 2 visualization LED

Figure 7: PMS-340 Module Front view

01.02.2019 Module Description

5.2.2 Back View

Pin Signal Pin Signal

2 RS-485+ 2 Reference 1 [0V]

4 +24V 4 Reference 1 [IN+]

5 GND 5 Reference 1 [0V]

6 +24V 6 Reference 2 [+24V]

7 Reset Alarm 7 Reference 2 [0V]

8 +24V 8 Reference 2 [-24V]