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Composites Part B 106 (2016) 88e98

Contents lists available at ScienceDirect

Composites Part B
journal homepage: www.elsevier.com/locate/compositesb

The effect of surface treatment on the performance of flax/


biodegradable composites
Panayiotis Georgiopoulos a, Aggelos Christopoulos a, Stefanos Koutsoumpis b,
Evagelia Kontou a, *
a
Mechanics Department, National Technical University of Athens, Iroon Polytechniou 9, Zografou, 15780, Athens, Greece
b
Physics Department, National Technical University of Athens, Iroon Polytechniou 9, Zografou, 15780, Athens, Greece

a r t i c l e i n f o a b s t r a c t

Article history: In the present study, three series of natural fiber-polymeric composite materials have been prepared and
Received 1 July 2016 experimentally studied, in terms of Scanning Electron Microscopy, Differential Scanning Calorimetry,
Received in revised form Tensile-Flexural testing, Dynamic mechanical analysis and Creep. The materials are unidirectional flax
31 August 2016
fiber composites, prepared with the “film stacking method”, based on three types of biodegradable
Accepted 8 September 2016
Available online 10 September 2016
polymeric matrices. The addition of flax fibers with this method leads to a significant toughening of the
polymers under investigation. In order to further improve the composites thermomechanical perfor-
mance, three different surface treatments of flax fibers, namely silanization, plasticization and treatment
Keywords:
Polymer-matrix composites (PMCs)
with maleic anhydride, were employed. The effect of the fibers treatment on the mechanical properties
Fibres of the composites has been comparatively studied and discussed. The surface treatment with maleic
Mechanical properties anhydride resulted to the highest Young's modulus increment, whereas silanization and plasticization
Rheological properties improved both tensile and flexural properties. Similar effect was obtained for storage modulus incre-
ment, as well creep resistance of the composites with modified flax fibers.
© 2016 Elsevier Ltd. All rights reserved.

1. Introduction with the matrix with the creation of voids at the interface [2]. Plant-
based natural fibers consist of cellulose, hemicellulose, lignin,
In recent years, due to the growing environmental awareness pectins and waxes. Their mechanical properties, thus, their rein-
and the necessity for developing sustainable materials [1], there is a forcing efficiency, depend on the content, nature and crystallinity of
trend of replacing conventional fibers (glass, carbon), which are cellulose, and the angle of microfibrils [2e7]. Cellulose is a natural
predominantly used as reinforcements in polymer matrices, with polymer, consisting of D-anhydroglucose (C6H11O5) repeating units,
bio-fibers, i.e. fibers derived from natural sources such as plants, joined by 1,4-b-D-glycosidic linkages at C1 and C4 position [8].
animals and minerals [2]. Low cost, low specific weight, flexibility Among the various natural fibers, flax, kenaf, jute, hemp, coir,
in processing, competitive mechanical properties, recyclability, bamboo, ramie and sisal [4,9], are of particular interest.
safer handling and working conditions but principally their In order to preserve the environmental advantages and the eco-
contribution to the environmental issue, are the advantages of bio- efficiency of the natural fibers, biodegradable or recyclable poly-
fibers, in comparison with glass fibers, and the reason for the mers are considered as an ideal matrix for this kind of composites
growing trend of using them [2e5]. However, there are com- [10]. Biodegradability is an alternative eco-efficient solution for the
pounding difficulties due to the inherent polar and hydrophilic end-of-life disposal of polymer products, if recyclability is not an
nature of natural fibers, as a result of the strongly polarized hy- option [11]. The so-called “green composites”, by reinforcing bio-
droxyl groups of lignocellulose [6], and the non-polar features of polymers with natural fibers [12], due to their significant envi-
most thermoplastics. This results to non-uniform dispersion of the ronmentally beneficial properties, create a new perspective for the
fibers, while their high moisture absorption leads to bad adhesion composites technology. Construction, decoration, decks, roofs,
auto-motive and soundproofing are some of the continuously
increasing applications, or fields of application of biocomposites,
exploiting their high stiffness and strength [2,3]. By using a
* Corresponding author.
biodegradable material as a matrix, the derived bio-composite is
E-mail address: ekontou@central.ntua.gr (E. Kontou).

http://dx.doi.org/10.1016/j.compositesb.2016.09.027
1359-8368/© 2016 Elsevier Ltd. All rights reserved.
P. Georgiopoulos et al. / Composites Part B 106 (2016) 88e98 89

totally biodegradable, thus, there is a new perspective by producing unidirectional character of the fibers incorporated. In addition,
limited life-time polymer composites, designed to biodegrade after three different methods improving the compatibility between
use. This kind of materials may find interesting applications as matrix and fiber were applied, namely treatment of flax fibers with
temporary structural material, mainly in agriculture and con- silane, plasticizer and maleic anhydride. Only few works have been
struction field [13]. Hydrophilic nature of most of the biodegradable previously done, to comparatively analyze the effect of similar fiber
polymers leads to the assumption of better interaction with natural treatments on the thermomechanical performance on the mate-
fibers. Specifically for Poly-Lactic Acid (PLA), its polar structure is rials. The thermal and mechanical properties of the prepared
expected to provide improved adhesion of the fibers, thus, composites were comparatively investigated, providing informa-
improved properties for the bio-composite [14]. This is not tion about the fibers/polymers efficiency to the mechanical
confirmed by Oksman et al. [15], as pull-outs and clean fiber sur- enhancement, for each fiber's modification procedure employed.
faces were noticed in the fracture surface.
In recent years, material systems, based on a biodegradable 2. Experimental part
matrix reinforced with flax fibers have been studied [11,13,15e23].
Polylactic acid (PLA) in particular, due to its competitive properties, 2.1. Materials
has been examined as a matrix reinforced with kenaf fibers
[24e26], bamboo fibers [27], hemp [28], jute [29,30] etc. The study Natural fiber polymer composites were prepared, based on
of biodegradation procedure of a variety of composites, is focused three different types of polymer biodegradable matrices as follows.
on the special behavior exhibited by each specific matrix [11,25,27]. Poly-lactic Acid (PLA), which was supplied by NatureWorks LLC.
In a PLA/bamboo fiber composite, it was found that its degradability The selected grade 2002D has a D content of 4.25%, a residual
could be controlled by the amount of the compatibilizing agent, monomer content of 0.3% and a density of 1.24 g/cm3. The material
namely LDI (Lysine based diisocyanate). The degree of fibers in pellets form was dried at 45  C for a minimum of 8 h prior to use
adhesion on the matrix was effected by the LDI content that has in a desiccating dryer. The second matrix under the commercial
been employed [27]. In a composite material, based on PLA and name Ecovio® was supplied by BASF SE (Ludwigshafen, Germany).
kenaf fibers, it was found that the biodegradation rate is increasing The selected grade Ecovio® L BX 8145 (EC), is basically a blend of
due to the presence of the fibers [25]. Another interesting topic is poly(butylene adipate-terephthalate) copolyester (Ecoflex® F BX
the role of plasticizers, employed for the compatibilization of PLA, 7011), which is based on non-renewable resources, and PLA
and their absorption by the natural fibers [15]. (NatureWorks). Because of the PLA content, Ecovio® L BX 8145
Limited studies are reported, to our knowledge, for unidirec- consists of 45% of renewable resources. The material in pellets form
tional natural fiber composites, regarding mostly polypropylene was dried at 75  C for a minimum of 4 h prior to use in a desiccating
matrix [31e33] and epoxy resin [34e36]. Regarding biodegradable dryer.
unidirectional natural fiber composites, studies have been made for The third matrix employed has the commercial name Bionolle®
PLA composites [24,33] and starch composites [22,37]. A major 1001, and is based on Poly-butylene succinate, of an average density
problem of the effectiveness of natural fiber/polymer composites is of 1.26 g/cm3, kindly provided by Flexopack S.A. (Athens, Greece).
the incompatibility between hydrophilic fibers and hydrophobic Very common technologies for natural fiber composite mate-
matrix. This can lead to a poor fiber/matrix adhesion due to the rials are resin transfer molding, vacuum injection molding, struc-
presence of pendant hydroxyl and polar groups in the components. tural reacting injection molding, injection molding, and
As a consequence, high moisture uptake takes place leading to a compression molding. Regarding PLA-natural fiber composites,
deterioration of the mechanical properties [3] Therefore, an their preparation usually involves a mixing of PLA matrix and fi-
important issue in studying polymer/natural fiber composites is the bers, after specific conditions of drying, and a hot pressing pro-
improvement of the fiber-matrix interaction, either by modifying cedure [21]. Another type of manufacturing is the melt mixing
the fiber's surface or by the matrix modification employing addi- procedure using a twin-screw extruder, or a solution mixing pro-
tives called coupling agents. Combination of the two approaches cedure, followed by a compression molding process hereafter, with
has been also reported [38]. In Ref. [39] five different chemical the processing conditions being a subject of research [19,25].
treatments were applied to examine their effect on the composites In our work, unlike the most published works so far, the pro-
mechanical performance. Referring to chemical modification, it is duction procedure for natural fiber composites adopted, is quite
meant as a chemical reaction between some constituents of the similar to those for the production of conventional unidirectional
natural fiber and a chemical reagent, forming a covalent bond be- laminate fiber composites. The three types of polymeric matrices
tween them. This results in both, a better fiber dispersion, which is examined, were prepared into thin films of an average thickness of
usually restricted due to the hydrogen bonding between fibers, and 0.2 mm, by a hot press treatment. Hereafter, following the well-
bond formation between fiber and polymer matrix [9]. known film stacking method [16], alternating layers of polymeric
The scope of this study is the evaluation of the effectiveness of film and flax fibers-tissue were placed and hot pressed for 6 h, at a
three different biodegradable polymers as matrix materials for pressure of 5 MPa, and at a temperature equal to 100  C for Bionolle
unidirectional flax fiber composites, prepared with the “film and 124  C for Ecovio® and PLA. According to the followed pro-
stacking method”, a procedure which has not been studied suffi- cedure, the fiber breakage due to shear stresses imposed during the
ciently so far. Previous work [40] has been focused on melt-mixing procedure, could be avoided, while an optimization of
manufacturing unidirectional plant fiber reinforced composites, as the fiber orientation could be achieved.
well as on the use of a novel plant fiber yarn surface treatment By this method, plates of unidirectional fiber polymer compos-
method to enhance mechanical properties and fiber-matrix adhe- ites were prepared, at the same average weight fraction 22% and an
sion. Therefore, orientation of the fibers and less thermo- average thickness of 1 mm. The corresponding volume fraction was
mechanical processing, as mixing is avoided, are considered to be calculated to be equal to 19.5%. The prepared composites are
the advantages of this method employed for the preparation of designated as BIONflax, ECflax and PLAflax, based on the three
composites. In the majority of previous studies on these compos- matrices, Bionolle®, Ecovio® and PLA, correspondingly. In addition,
ites, the reinforced matrix is polypropylene, due to its low cost and three different methods improving the compatibility of flax fibers
thermal stability. The composites prepared in the present study, are with the matrix were employed. These methods are: A) silaniza-
essentially novel materials due to both, the matrix material and the tion, where the flax fibers are immersed in a 2 wt% Vinyl-Triethoxy-
90 P. Georgiopoulos et al. / Composites Part B 106 (2016) 88e98

Silane (VTES) solution in distilled water for 24 h. Hereafter, fibers 2.4. Tensile testing
were washed with distilled water and dried at 60  C overnight [41].
It is assumed that by this procedure, the provided hydrocarbon Tensile measurements were performed with an Instron 1121
chains influence the wettability of the fibers and improve their type tester, at room temperature. The pure matrices were tested in
chemical affinity to the polymer matrix. The effect of moisture on the form of dumbbell type specimens, of a gauge length of 20 mm,
the materials properties is thus minimized [9]. B) Plasticization of and 3 mm wide and the applied crosshead speed was 0.5 mm/min.
the fibers. After drying at 100  C for 2 h, a weighed amount of fibers This value corresponds to an effective strain rate of 4.16  104 s1.
added to a neat plasticizer, namely tributyl citrate (TBC) and the Regarding the composites, square tabs made from fiberglass were
mixture heated at 120  C for 8 h. Hereafter, the fibers were cooling bonded to the each end of specimens in order to perform tensile
at room temperature, washed with acetone to remove the plasti- stress experiments. For this type of loading, the primary purpose of
cizer, and dried in a vacuum at room temperature. The amount of the tabs is to protect the composite material from damage by the
plasticizer present was determined by the weight difference [21]. grips that clamp the specimen ends to apply the axial tensile load.
The plasticizer is expected to have two functions, i.e. to overcome This axial load is introduced into the composite via shear, due to the
weakening of fibers as a result of the moisture lost and increase the frictional forces developed between the grip faces and the surfaces
ductility of the matrix. C) Treatment with maleic anhydride (MA). of the tabs. The tensile specimens were of 50 mm in gage length
The maleic anhydride (MA) was applied in a 10 wt% with respect to and 6 mm in width.
the fiber weight. The flax fibers were esterified for 25 h with MA, The deformation could be measured very accurately with an
dissolved in acetone at 50  C, in a solution fiber/solvent ratio equal experimental procedure, which is based on a noncontact method
to 1:25 wt/volume. Hereafter the flax fibers were washed in cold with a laserextensometer, described in detail in a previous work
acetone and distilled water [42]. [43]. Five specimens of each material type were tested, and the
The nomenclature of the flax composites, produced as above, is average scatter is presented in Table 2. In addition, tensile testing
as follows: MATRIXflax (no treatment), MATRIXflax-Silane, of flax fibers has been performed, and the Young's modulus,
MATRIXflax-TBC, MATRIXflax-MA for each treatment tensile strength and elongation at break were found equal to
correspondingly. 85 GPa, 700 MPa and 1.6% correspondingly. These elastic prop-
erties are within the values reported in the literature for flax fi-
2.2. SEM analysis bers [9].

Scanning Electron Microscopy (SEM) was performed on a 2.5. Flexural testing


NanoSEM 230 (FEI) using an EverharteThornley Detector (ETD). In
order to secure conductivity of the surface for clear imaging, gold This mode of deformation is very close to the end-applications
sputtering was applied with a nominal thickness of 7 nm using an of the fiber composites and therefore very important for their
EMS 550X Sputter Coater. design and optimization. A three-point bending procedure was
applied on the materials studied, and the load-displacement
2.3. DSC experiments curve was obtained. The specimens' dimensions were 1 mm in
thickness and 12.7 in width, while the distance between the
Calorimetric measurements (DSC) were carried out using a supports was 30 mm. The cross-head speed applied was 0.5 mm/
Setaram DSC 141 instrument, calibrated with an Indium standard. min.
Each sample was heated at a constant heating rate of 5  C/min from
20 up to 180  C, and the thermogram was recorded. DSC samples
were taken from the centre and the edge of a 2 mm thick material 2.6. Dynamic mechanical analysis (DMA)
sheet. Three specimens of each sample were measured and the
results were averaged and summarized in Table 1. Dynamic mechanical analysis experiments were performed
All composites and the polymeric matrices were subjected to using the TA Instruments DMA Q800 instrument. The mode of
the same heating rate. deformation applied was the single cantilever beam, and the mean

Table 1
DSC results. Table 2
Tensile and flexural results.
Material Tg ( C) Tm ( C) Tcc ( C) Heat of Crystallinity
fusion DHa (J/g) change (%) Material Tensile Strain Young's Flexural
strength (MPa) at break modulus (GPa) strength (MPa)
BION 114 e 64.10 e
BIONflax 114 e 67.20 4.70 BION 35.0 ± 1.8 0.3 0.5 ± 0.055 47 ± 1.6
BIONflax/Silane 116.4 e 61.96 3.30 BIONflax 119.0 ± 6.6 0.018 12.0 ± 0.72 118 ± 6.9
BIONflax/TBC 114 e 54.86 14.4 BIONflax/silane 114.0 ± 6.7 0.015 9.70 ± 0.5 116 ± 5.4
BIONflax/MA 115 e 64.30 e BIONflax/TBC 113.5 ± 5.6 0.015 13.22 ± 0.83 91 ± 4.3
BIONflax/MA 55.0 ± 2.7 0.005 14.4 ± 0.82 64 ± 3.8
EC 60 146/151 110 4.7 e
ECflax 60 146/151 107 5.8 23.4 EC 18.0 ± 1.0 0.2 0.4 ± 0.06 25 ± 1.2
ECflax/Silane 58 146/153 106 1.51 67 ECflax 95.0 ± 5.1 0.015 8.0 ± 0.6 90 ± 4.8
ECflax/TBC 60 139/147 e 13.0 176 ECflax/silane 95.5 ± 5.2 0.013 13.5 ± 0.69 82 ± 4.9
ECflax/MA 57 146/153 106 8.27 76.0 ECflax/TBC 68.5 ± 4.1 0.010 10.0 ± 0.56 74 ± 4.5
ECflax/MA 50.0 ± 1.8 0.005 25.0 ± 1.5 67 ± 4.0
PLA 58.5 149/155 e 19.5 e
PLAflax 62.0 149/155 e 31.5 61.5 PLA 55.0 ± 2.9 0.07 3.5 ± 0.40 110 ± 6.0
PLAflax/Silane 62.0 147/157 e 25.23 29.3 PLAflax 99.0 ± 4.7 0.016 16.0 ± 0.80 140 ± 6.9
PLAflax/TBC 58.0 141/151 e 30.86 58.2 PLAflax/silane 102.5 ± 5.2 0.015 12.5 ± 0.90 117 ± 5.7
PLAflax/MA 62.0 149/156 e 36.0 84.6 PLAflax/TBC 63.0 ± 4.1 0.010 12.7 ± 0.78 83 ± 4.1
a PLAflax/MA 35.0 ± 1.9 0.003 25.0 ± 1.4 63 ± 3.1
Heat of fusion normalized to pure polymer mass.
P. Georgiopoulos et al. / Composites Part B 106 (2016) 88e98 91

dimensions of sample plaques were 12.6 mm in width and 17.5 mm 3. Results and discussion
in length. The temperature range varied from 20 up to 180  C. The
temperature dependent behavior was studied by monitoring 3.1. SEM fractography analysis
changes in force and phase angle, keeping the amplitude of oscil-
lation constant, and the strain value was 0.1%. The experiments In Figs. 1e3 representative SEM images of fracture surfaces, as
were performed at a frequency value of 1 Hz, and the heating rate obtained after tensile testing, are depicted for the flax composites
was 3  C/min. The storage and loss modulus curves versus tem- examined. In all pictures the unidirectional orientation of flax fibers
perature were then evaluated. is confirmed. In Fig. 1a, it can be seen that most of the fibers are well
bonded to the BION matrix and those which are broken seem to
2.7. Creep experiments quite short, having matrix material on their surfaces. In Fig. 1b,
BIONflax/MA fracture surface is shown, with a number of fibers
Creep experiments have also been performed with TA Q800, at a covered with substantial amount of polymeric matrix. Further-
single cantilever beam mode of deformation, for a specific time more, a number of fibers appear to have a good adhesion with the
period equal to 30 min, at various temperatures varying from 37 up matrix, and a lower number of pulled out fibers is detected.
to 180  C, with an interval of 5  C. A constant stress level of 20 MPa ECflax/Silane image is presented in Fig. 2a. Most of the fibers are
has been applied for all material types, and applying the time- well adhered on the EC matrix, whereas no holes revealing poor
temperature superposition (TTS) principle, the creep strain curves adhesion are shown. In Fig. 2b, ECflax/MA composite's image is
were evaluated, for all materials examined. presented. The majority of the fibers are well connected with the
matrix, and are surrounded by polymeric material. The quality of
2.8. Water uptake experiments fiber-PLA matrix connection is shown in Fig. 3a, whereas flax fibers
are covered with PLA matrix and no pull out effect is observed.
Water absorption was determined according to ASTM D570 Compared with the PLAflax/TBC image in Fig. 3b, a non-
method. After drying for 24 h, the weight and the thickness of homogeneous fiber distribution is observed, but the fiber-matrix
the samples were measured. Then, they were immersed in adhesion seems to be satisfactory.
distilled water at room temperature. Each sample was removed
from the water, dried by wiping with blotting paper and 3.2. DSC results
weighed immediately in order to calculate the water uptake.
After each measurement, the samples were immersed in the The DSC results are summarized in Table 1. For the composites
water again. with untreated flax fibers, it is obtained that the glass transition

Fig. 1. SEM pictures of fractured surfaces of: (a) BIONflax, (b) BIONflax/MA.

Fig. 2. SEM pictures of fractured surfaces of: (a) ECflax/Silane, (b) ECflax/MA.
92 P. Georgiopoulos et al. / Composites Part B 106 (2016) 88e98

Fig. 3. SEM pictures of fractured surfaces of: (a) PLAflax, (b) PLAflax/TBC.

temperature Tg and the melting point Tm of the materials is not


affected by the flax fibers presence, with the exception of the Tg of
Ecflax. The Tg of BION and BION/composites is lower than ambient
temperature and not presented in this table. On the other hand, the
heat of fusion DHm is increased due to fibers, namely 5, 23 and 61%
for BION, EC and PLA correspondingly. This result is an evidence
that the flax fibers act as nucleation regions and enhance crystal-
linity formation into the bulk polymer. During heating, EC and
ECflax exhibit a cold-crystallization temperature (Tcc), not shown
by the other material types. When cold-crystallization occurs, less
perfect crystals are formed, which are driven to melting at higher
temperatures. When flax fibers are subjected to surface treatment,
as described in the previous paragraphs, the following results are
obtained: Glass transition temperature generally is not affected,
with the exception of PLAflax/TBC, where Tg is lower than that of
pure matrix. The same effect is observed for the melting temper-
ature Tm, which exhibits about 8 to 4 lowering for PLAflax/TBC,
due to the plasticization occurred by the presence of TBC. Regarding
melting region, the composites based on PLA and EC exhibit two
melting points, (Tm1 and Tm2) between 141 and 157  C, for each
type of flax fibers treatment. This effect was previously obtained for Fig. 4. Tensile Young's modulus of all flax fiber composites studied.
composite materials based on EC [44].
The first melting peak Tm1 is constant (146  C) for all ECflax
composites, with the exception of ECflax/TBC which is 139  C, due
to the presence of plasticizer. Tm1 is related to the fusion of
imperfect crystallites, formed during cold crystallization upon
heating, and Tm2 related to the fusion of new crystallites formed
through the melt-recrystallization process [44].
Following Table 1, EC and ECflax composites exhibit a cold
crystallization region Tcc around 106  C, characterized by a cold
crystallization enthalpy DHcc. The lowering of Tcc for all ECflax
composites with respect to pure EC, denotes that flax fibers pro-
mote kinetics and extend crystallization on heating [44]. The
overall heat of fusion DH, which is the difference (DHm  DHcc),
normalized to the weight of pure polymeric matrix, is shown in
Table 1. From these values, the percentage crystallinity change for
all composites studied, was evaluated and presented in this table.
The highest crystallinity increment (about 176%) is obtained for
ECflax/TBC, followed by an 84% increment for PLAflax/MA, and a
61% increment for PLAflax composites. This trend is not observed in
the composites based on BION matrix.

3.3. Tensile and flexural results

The tensile and flexural properties of the matrices and the


composites, are summarized in Table 2, and Figs. 4e7. From these Fig. 5. Tensile strength of all flax fiber composites studied.
P. Georgiopoulos et al. / Composites Part B 106 (2016) 88e98 93

the present work. After the fibers treatment, the highest percentage
increment of Young's modulus is exhibited by ECflax composites,
with the ECflax/MA materials showing a modulus over 60 times
higher than that of the matrix. In a similar way, for BIONflax and
PLAflax composites the highest modulus is observed after the
treatment with maleic anhydride, revealing this way that MA im-
proves the stiffness of the composites, whereas this effect is more
intense for PLA and EC composites. On the other hand, strain at
break is reduced for all flax-fiber composites, due to the presence of
fibers, which make the materials more elastic, whereas the most
dramatic lowering is obtained for the MA-treated materials. This is
in accordance with the lowest tensile strength exhibited by these
composites. Young's modulus is measured at low strains, when
stress transfer from the matrix to the fibers through the interface is
less critical than in the subsequent stages in the nonlinear regime of
the stress-strain curve, where final breakage takes place [38].
Therefore, the improved stiffness is not always an indication of a
better fiber-matrix adhesion, if the material is driven to failure at a
low stress. Combining the tensile results, it can be extracted that
the highest enhancement is obtained for BIONflax, followed by
BIONflax/TBC, ECflax/Silane, PLAflax and PLAflax/Silane. The
Fig. 6. Flexural modulus of all flax fiber composites studied.
various polymeric matrices employed, seem to collaborate in a
different way with the flax fibers (treated or no-treated). These
remarks appear to be in accordance with the above discussed SEM
images.
The flexural strength of the fiber composites in comparison to
the one of the pure matrix is shown in Table 2. For untreated fibers,
a high improvement is obtained for the bending strength of flax
composites, compared to the matrice's one. Again, PLAflax attains
the highest (nominal) bending strength, but the percentage incre-
ment is of the order of 27%, while ECflax and BIONflax appear to
have an improvement of the order of 260 and 150% correspond-
ingly. BIONflax, BIONflax/Silane appear to have almost the same
flexural strength, and the same is observed for ECflax and ECflax/
silane, whereas PLAflax exhibits the highest flexural strength. In
conclusion, with the exception of silane, the fiber-treatment was
found to have a detrimental effect on the flexural strength of the
composites.
As it is mentioned in Refs. [13e15], the differences in chemistry
between fibers and matrix play an important role to the mechanical
performance of the composites. The use of a compatibilizer should
improve the adhesion quality, but it is not known what kind of
damage should cause to the matrix material. It has been reported
that for BION matrix [13,46] and PLA matrix [15] the tensile
Fig. 7. Flexural strength of all flax fiber composites studied.
strength could not be improved. This effect may be attributed to the
mixing procedure followed, due to which the fibers are short and
results it is revealed that regarding Young's modulus, and flax fiber not oriented as in the present study. Regarding PLA, its inherent
composites with no fiber treatment, the highest increment is ob- brittleness prevents the adhesion of the natural fiber. This fact is
tained for BIONflax, while substantial increment is also obtained for inversed when a plasticizer is employed in the mixing procedure
ECflax and PLAflax. This degree of enhancement is comparable to [15], while the interpretation of silane effectiveness on stiffness
that of conventional polymer-glass/carbon reinforced composites, improvement is not so clear [38]. Regarding unidirectional natural
where the fiber volume fraction is usually three times higher than fiber composites, there is no adequate information so far about the
that in the present work. Similar behavior has been reported in fiber modification on the composite's mechanical performance.
Ref. [22], where Mater-Bi® as a matrix was reinforced by unidi- In order to evaluate the different reinforcing mechanisms in the
rectional flax fibers. Among the three types of composites with no composites studied, a set of well known semi-empirical equations
fiber treatment examined in the present study, PLAflax attains the developed by Halpin and Tsai [47] for the Young's modulus were
highest stiffness (16 GPa), but not the highest percentage incre- employed, such as the rule of mixture for a stress imposed parallel
ment, while its tensile strength is lower than that of BIONflax. to the fibers direction (parallel spring model):
Given that PLA matrix has better elastic properties than Ecovio®
and Bionolle®, it is extracted that the PLA matrix-flax fiber adhesion  
is not adequate, since the tensile strength is strongly affected by the Ec ¼ Vf Ef þ 1  Vf Em (1)
quality of interphase between fiber and matrix [45]. However,
compared to previous studies [15] where the natural fibers are Where Ec, Ef and Em are the Young's moduli of the composite, the
randomly dispersed in the PLA matrix, a higher mechanical fiber and the matrix correspondingly and Vf is the fiber volume
enhancement of PLA with unidirectional flax fibers, is obtained in fraction. Eq. (1) is the upper bound of a composite's modulus.
94 P. Georgiopoulos et al. / Composites Part B 106 (2016) 88e98

An improved version of Eq. (1) is given by the modified referring to the BIONflax/MA, ECflax/Silane and PLAflax compos-
expression [48,49]: ites, which denotes that the fiber effectiveness is improved for
these material types, and the physical meaning of parameter z is
 
Ec ¼ kVf Ef þ 1  Vf Em (2) that it is regarded as a reinforcement measure. This result is in
accordance with the tensile and flexural experimental data dis-
cussed in the above paragraph.
Where k is a parameter related to the quality of fiber-matrix
adhesion.
The general form of the longitudinal modulus, developed by the 3.4. DMA results
Halpin eTsai equation is given by:
From the storage modulus variation versus temperature
  (Fig. 8), the mechanical reinforcement, observed in tensile testing,
1 þ zhVf
Ec ¼ Em (3) is obvious for all fiber composites studied. For the PLAflax, the
1  hVf transition region at about the same temperature domain 60e75  C
with PLA matrix, appears to be smoother, and the material flows
Ef above 125  C. The storage of the PLA matrix at high temperatures
1
With h ¼
Em
(4) exhibits some increment at the region of 100  C. This effect is
Ef
Em þz attributed to the cold crystallization temperature, that PLA ap-
pears to have at the same temperature and the consequent crys-
Where z is a measure of reinforcement geometry, which depends tallinity increment of PLA matrix [50]. In an earlier work [15], an
upon loading conditions and geometries of the inclusion, that is, analogous step at the storage modulus curve of PLAflax at 80  C
the aspect ratio in the case of fiber [47] and the limiting values of z was found, which was attributed to the cold crystallization tem-
are zero and Infinity. When parameter z takes the value of zero as a perature of PLAflax. In the present work such an effect has not
lower bound, Eq. (3) gives: been obtained, however the PLAflax remains mechanically active
up to 130  C. This is due to the crystallinity increment of PLAflax of
1 V Vm the order of 62%, as extracted by the DSC results. The transition
¼ fþ (5)
Ec Ef Em region of the composite is slightly shifted to lower temperature
range, and hereafter, a “leathery” plateau is observed between 80
Where Vm is the matrix volume fraction and Eq. (5) represents the and 100  C. Similar behavior is shown for ECflax ECflax/Silane and
series connected model, which is the lower bound of a composite ECflax/MA (Fig. 8). This behavior can be attributed to both, the
modulus. When z tends to infinity, the Halpin eTsai Eq. (3) reduces increased crystallinity of ECflax composites (with the exception of
to Eq. (1). ECflax/Silane), and the very good adhesion established between
In Table 3 the experimental data of Young's modulus are pre- matrix and fibers and the consequent ability of load transfer from
sented in comparison with the rule of mixtures (Eq. (1)), and the matrix to fibers, as it is also found from Young's modulus incre-
Halpin-Tsai (Eq. (3)). Eq. (3) does not work for the composites ment for ECflax. These two reasons improve the materials stiffness
which exhibit higher elastic stiffness enhancement than that of the and stability. In addition, this strengthening effect could be con-
upper bound (Eq. (1)), namely ECflax/MA and PLAflax/MA com- nected with the cold-crystallization of ECflax at about 106  C
posites. From Table 3, as it was expected, the experimental data obtained in the DSC experiments. For both composites, PLAflax
have a deviation from the rule of mixtures, given that this equation and ECflax it can be summarized that they are mechanically active,
assumes perfect adhesion between fibers and matrix and neglects due to the flax fibers, almost above 100  C, while both unrein-
the interactions due to the difference in their Poisson ratios. The forced matrices are getting weak above 80  C. The storage
lowest deviation between experiment and rule of mixtures is modulus of ECflax/TBC composite exhibits a gradually decreasing
exhibited by the BIONflax/MA, ECflaxSilane and PLAflax compos- trend, with no transition apparent, probably to the plasticization
ites. The values for PLAflax/MA and ECflax/MA are not included, effect of TBC.
given that the Young's modulus of these materials is higher than As far as BION matrix is concerned, with its Tg below ambient
that by the rule of mixtures. Regarding Eq. (3), it is observed that temperature, the BIONflax materials are more stable at the tem-
the highest parameter z and the lowest parameter h values are perature region examined, and the flow region of the composite

Table 3
Model parameters for the Young's modulus of the composites.

Material Young's modulus (exp) (GPa) Young's modulus by Eq. (1) (GPa) Halpin-Tsai Parameters

z h
BIONflax 12 17.4 286 0.37
BIONflax/silane 9.70 17.4 160 0.51
BIONflax/TBC 13.2 17.4 410 0.29
BIONflax/MA 14.4 17.4 625 0.21

ECflax 8 17.3 137 0.60


ECflax/silane 13.5 17.3 579 0.27
ECflax/TBC 10.0 17.3 221 0.48
ECflax/MA 25.0 17.3 e e

PLAflax 16.0 19.3 60 0.27


PLAflax/silane 12.5 19.3 22 0.50
PLAflax/TBC 12.7 19.3 23 0.49
PLAflax/MA 25.0 19.3 e e
P. Georgiopoulos et al. / Composites Part B 106 (2016) 88e98 95

Fig. 8. Storage modulus of all flax fiber composites studied: (a) PLAflax composites, (b) ECflax composites, (c) BIONflax composites.

occurs at about 105  C. This temperature range is quite lower than temperature experiments at a reference temperature of 37  C,
that for the PLAflax and ECflax, and this is due to the low glass were constructed and depicted in Figs. 9e11, exhibiting a good
transition temperature of the Bionolle matrix. By summarizing the overlap of the isothermal curves. For reasons of clarity, the creep
storage modulus/temperature variation of the three composites, it strain experimental data of the pure polymers are not presented
is revealed that best improvement was achieved for PLAflax here, due to the high strain difference between matrices and
composite. composites. A substantial decrease of the creep strain with fibers is
Regarding the effect of fiber treatment on the storage modulus obtained, meaning that creep resistance was enhanced by the
variation, an improved enhancement of the maleated and silane addition of fillers, and revealing the solid-like behavior of the
treated flax fibers is obvious, for all material types. EC and PLA fiber composites. By comparing the master curves of the three types of
composites appear to have two transition regions, one in the range untreated fiber composites, the best creep resistance (lower creep
of 70e80  C and the other at 130  C. In general, the flax fibers strain) is exhibited by BIONflax, followed by PLAflax, while ECflax
pretreatment, causes a surface modification increasing the surface appears an incremental trend of creep strain at longer times. This
energy of the fibers, provides better wettability, and thus enhances may be related to an inadequate stress transfer from the matrix to
the polymer-fiber adhesion, due to chemical bonding formation the fibers in the case of ECflax. In Fig. 9 the creep strain data of
with the matrix [41]. BION/flax composites are illustrated, where the BIONflax/MA
The storage modulus increment with fiber treatment is a composite exhibiting the higher creep resistance, reveals a more
stronger evidence of mechanical enhancement, given that in tensile elastic material, in accordance with the mechanical improvement,
experiments, stiffness can be improved, even without good inter- shown in the previous paragraphs. The BIONflax, BIONflax/Silane
facial adhesion. This is because modulus is measured at low strains, and BIONflax/TBC composites show a similar creep response, with
where stress transfer is less crucial. no essential differences. In Figs. 10 and 11, for the ECflax and PLAflax
composites a quite similar trend is obtained, with the ECflax/MA
3.5. Creep results being the more solid-like material having the lowest creep strain
value.
Creep strain of all materials studied has been evaluated for a
time and temperature range, not presented here. Hereafter, the 3.6. Water uptake results
master curves of the creep strain, obtained by applying the time-
temperature superposition (TTS) principle in the creep- The water absorption WA was calculated by Eq. (6):
96 P. Georgiopoulos et al. / Composites Part B 106 (2016) 88e98

MðtÞ  M0
WAð%Þ ¼  100% (6)
M0

where M(t) is the sample weight at time t, and M0 the initial weight.
Figs. 12 and 13 show the variation of the water absorbance as a
function of square root of immersion time for Bionflax and PLAflax
composites representatively. Water content increased with time
due to the high hygroscopicity of flax fibers. A rapid water absor-
bance during the first hours of immersion is observed, until a stage
where a plateau (or very lower increment rate) is reached,
revealing a Fickian behavior [44]. However, not all samples have
reached a saturated moisture level. The percentage water uptake is
higher for PLAflax composites (Fig. 13), compared to that of Bionflax
(Fig. 12) composites. Regarding the effect of flax fibers treatment on
the water uptake, the trend is that the fiber-treated composites

Fig. 9. Creep master curve at a reference temperature of 37 C for BIONflax


composites.

Fig. 12. Water uptake as a function of square root of immersion time for BIONflax
composites.

Fig. 10. Creep master curve at a reference temperature of 37  C for ECflax composites.

Fig. 13. Water uptake as a function of square root of immersion time for PLAflax
Fig. 11. Creep master curve at a reference temperature of 37  C for PLAflax composites. composites.
P. Georgiopoulos et al. / Composites Part B 106 (2016) 88e98 97

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