Prochill Bluebox

Print Date: 06/02/2017

Omega Rev HE HWT 49.2

Configured unit accessories

DC - Total recovery
HWT - High outlet water temperature
A43 - 400/3/50 power supply
The image does not refer to the configured unit
General description
Water/water unit with semi-hermetic screw compressors and shell-and-tube exchangers, for indoor installation.
Refrigerant: R134a.
High efficiency unit
"Dictated by energy saving thanks to an EER that is always higher than 3.1 during operation in chiller mode! As
many as 35 sizes cover a range of powers from 186 to 1575 kW and these comply with the regulations enforced
by EUROVENT to enter the highest energy efficiency class. The following diagrams show the increase in energy
efficiency at 100% of load (EER) and at partial loads (ESEER) compared to the basic range, according to
EUROVENT conditions.

BlueBoxGroup s.r.l., Via Valletta 5 - 30010 Cantarana di Cona (VE) ±Italy

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Specifications
Structure
Platform
Compressors
Twin screw semi-hermetic compressors. The compressors have a crankcase heater, lubrication ensured by a
pressure difference between delivery and suction, and independent refrigerant circuits. The motor has an integral
electronic protection with temperature sensors fitted directly in the windings and on the delivery pipes. Star-
triangle starting. The compressor is mounted on rubber vibration dampers to reduce the transmission of vibration
to the unit.
continuous from 25% to100% of the load, which enable to maximise the energy yield of the unit inevery
functioning condition. Start-up and switch off of the machine happenwith a partialisation of 25%.
Source-side heat exchanger
of the dry expansion type. Optimized for use with R134a, this allows the COP of the unit to be improved, with
smaller size and refrigerant charge.
User-side heat exchanger
of the dry expansion type. Optimized for use with R134a, this allows the COP of the unit to be improved, with
smaller size and refrigerant charge. This is insulated with a shell of closed-cell foam material.
Each heat exchanger is provided with a temperature probe for freeze protection and a probe for measuring the
outgoing water.

BlueBoxGroup s.r.l., Via Valletta 5 - 30010 Cantarana di Cona (VE) ±Italy

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Water differential pressure switch

Total heat recovery exchanger
This is a condenser for 100% recovery of condensation heat for hot water production, in parallel with the source-
side heat exchanger.
The control automatically manages activation of recovery according to water temperature, and safety deactivation
of recovery due to high pressure.
As well as the recovery exchanger, the refrigerant circuit additionally has a liquid receiver.
Inside the shell, insulated with a closed-cell foam material, there is a tube bundle for condensation heat recovery
and a tube bundle for condensation heat rejection.
Each heat exchanger is provided with a probe for measuring the incoming water.
Refrigerant circuit
The circuit includes:
- charging valve for maintenance
- liquid sight glass
- Replaceable solid cartridge dehydrator filter
- electronic expansion valve :
The solenoid valve function on the liquid line is performed by the electronic expansion valve, which shuts off the
liquid by closing when the circuit stops. On request, the electronic valve can be fitted with a backup battery that
will guarantee it closes even without mains power.
- pressure transducer for reading, by the control, of the high and low pressure values and relevant evaporation
and condensation temperatures.
- high and low pressure switches
- safety valves
- shut-off valve in the liquid line
- delivery valve in the compressor
Electrical control panel
The circuit includes:
- Main disconnect switch
Fuses to protect the auxiliary circuits
- Compressor contactors
Single clean operating contacts for compressors
- Double set point to be requested when ordering, specifying whether the set point change is managed by
keyboard or digital input
- General alarm clean contacts
- Phase monitor
- Serial port RS485 with ModBus protocol only
- Ethernet port with integrated webserver
All the electrical cables inside the panel are identified by numbered collars.
to control the following functions
- Water temperature control, with outlet control
- Freeze protection

BlueBoxGroup s.r.l., Via Valletta 5 - 30010 Cantarana di Cona (VE) ±Italy

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- Compressor timings
- Automatic rotation of compressor starting sequence
- Alarm signalling
- Alarm reset
- Capacity reduction
- Cumulative alarm contact for remote signalling
- Forcing of capacity reduction due to pressure limit
- Digital input for remote ON/OFF
- Double set point from digital input
- Alarm log recording with "black box" function
- Management of the log of the main variables
By default, the serial connections present as standard are enabled only for reading from BMS. Enabling of writing
from BMS is to be requested when ordering.
- Display of the following on the display:
--> Outgoing water temperature
--> Incoming water temperature
--> Temperature and differential set points
--> Description of alarms
--> Hour meter of operation and number of start-ups of unit, compressors and pumps (if present)
--> High pressure and relevant temperature
--> Low pressure and relevant temperature
Standard power supply [V/ph/Hz]
400/3~/50
CONTROLS AND SAFETY DEVICES
All the units are fitted with the following control and safety
components:
- high pressure switch with manual reset
- high pressure safety device with automatic reset, for a limited number of occurrences, managed by the controller
- low pressure safety device with automatic reset and limited tripping managed by the controller
- high pressure safety valves
- antifreeze probe at the outlet of the user-side heat exchangers
- differential pressure switch already fitted on the user-side heat exchangers
- overtemperature protection for compressors and fans
overtemperature protection for compressors and fans

- High pressure switch with automatic reset and limited interventions managed by the control;
- Low pressure switch with automatic reset and limited interventions managed by the control;
- High pressure safety valve;
- Protection against overtemperature for compressors;
- Protection against overtemperature for fans;
Testing

BlueBoxGroup s.r.l., Via Valletta 5 - 30010 Cantarana di Cona (VE) ±Italy

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All the units are factory-tested and supplied complete with oil and refrigerant.
CONFIGURED UNIT ACCESSORIES DESCRIPTION
/HWT: unit for high temperatures of produced water
Units with /HWT option use compressors with oversize electric motor for production of water at high temperature.
This option is available for /HP units or for cold only units with /DC option.

BlueBoxGroup s.r.l., Via Valletta 5 - 30010 Cantarana di Cona (VE) ±Italy

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CONFIGURED UNIT TECHNICAL DATA

Unit Omega Rev HE HWT
Model 49.2
Refrigerant fluid R134a
Minimum partialization of the unit % 13
Requested partialization % 100
Compressors
Type
Number 2
Refrigerant circuits 2
Total oil charge kg 32.0
Total refrigerant charge (estimated) kg 80.0
Heat exchanger - Source side
Type Shell & tube
Number 2
Water content l 58.0
Heat exchanger - User side
Type Shell & tube
Number 1
Water content l 159.0
Dimensions
Lenght mm 3780
Width mm 1280
Height mm 1759
Weight
Net weight kg 2461
Cooling conditions
Fluid - User side Water
Fouling factor - User side mðƒ&: 0.0001320
Inlet water temperature - User side ƒ& 18.5
Outlet water temperature - User side ƒ& 14.0
Fluid - Source side Water
Fouling factor - Source side mðƒ&: 0.0001320
Inlet water temperature - Source side ƒ& 31.1
Outlet water temperature - Source side ƒ& 36.6
Cooling performances
Cooling capacity kW 633.5
Compressors absorbed power kW 105.8
Total absorbed power (R1) kW 105.8

BlueBoxGroup s.r.l., Via Valletta 5 - 30010 Cantarana di Cona (VE) ±Italy

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Flow rate - User side l/s 33.81

Pressure drops - User side kPa 89
EER gross (R1) 5.99
Flow rate - Source side l/s 32.41
Pressure drops - Source side kPa 18
Sound levels
Sound power (4) dB(A) 87
Sound pressure (5) dB(A) 69
(R1) Compressor power

(4) Sound power levels calculated according to ISO 3744.

(S2) Sound pressure values measured at 1 meter from the unit in free field conditions and directional factor Q=2

Total recovery conditions

Fluid - Heat recovery side Water
Fouling factor - Heat recovery side mðƒ&: 0.0001320
Inlet water temperature - Heat recovery side ƒ& 55.0
Outlet water temperature - Heat recovery side ƒ& 60.0
Total recovery performances
Heating capacity kW 652.3
Cooling capacity kW 481.6
Compressors absorbed power kW 170.7
Total absorbed power (R1) kW 170.7
Flow rate - User side l/s 26.04
Pressure drops - User side kPa 55.6
Flow rate - Heat recovery side l/s 31.34
Pressure drops - Heat recovery side kPa 17.4
COP gross (R1) 3.82
(R1) Compressor power

ELECTRICAL DATA (Theoretical calculations)

Power supply V/ph/Hz a“
Control power supply V/ph/Hz 230-24/1~/50
Electrical performances
Maximum absorbed power (E1) kW 178.00
Maximum starting current - LRA A 385.0
Full load current - FLA A 291.0
(E1) Mains power supply to allow unit operation

Technical calculations may change according to calculation methods. Techical data may be revised.

BlueBoxGroup s.r.l., Via Valletta 5 - 30010 Cantarana di Cona (VE) ±Italy

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SOUND LEVEL
Sound
63 [Hz] 125 [Hz] 250 [Hz] 500 [Hz] 1000 [Hz] 2000 [Hz] 4000 [Hz] 8000 [Hz]
Level
Lw [dB] 100 87 84 77 84 80 75 65 Lw_tot dB(A) 87
Lp [dB] 82 69 66 59 66 62 57 47 Lp_tot dB(A) 69

BlueBoxGroup s.r.l., Via Valletta 5 - 30010 Cantarana di Cona (VE) ±Italy

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PART LOAD ESEER

PartLoad 100 % 90 % 80 % 70 % 60 % 50 % 40 % 30 % 20 %
30-35 521.0 468.9 416.8 364.7 312.6 260.5 208.4 156.3 104.2
30-35 99.4 91.6 83.4 74.6 65.2 55.4 45.0 34.2 22.9
26-29.8 536.3 482.7 429.0 375.4 321.8 268.1 214.5 160.9 107.3
26-29.8 92.2 85.1 77.5 69.3 60.7 51.6 42.0 31.9 21.4
22-24.5 551.3 496.2 441.0 385.9 330.8 275.6 220.5 165.4 110.3
22-24.5 86.1 79.3 72.3 64.8 56.7 48.2 39.2 29.8 20.0
18-19.3 573.1 515.8 458.5 401.2 343.9 286.6 229.2 171.9 114.6
18-19.3 80.9 74.7 68.1 61.1 53.5 45.5 37.1 28.2 19.0
PartLoad EER 100% 75% 50% 25%
PartLoad EER 5.24 5.45 5.70 6.05
ESEER 5.68

BlueBoxGroup s.r.l., Via Valletta 5 - 30010 Cantarana di Cona (VE) ±Italy

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