Professional Documents
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Maintenance Modifications and Operations
Maintenance Modifications and Operations
MODIFICATIONS
AND OPERATIONS
INDEX
SAIPEM TODAY 04
MAINTENANCE, MODIFICATIONS
AND OPERATIONS 08
DECENTRALIZED SERVICES
AND GLOBAL PRESENCE 10
A CONTINUOUS COMMITMENT
TO LOCAL CONTENT 14
PROJECT REFERENCES 20
PROJECT REFERENCES 28
PROJECT REFERENCES 36
3
SAIPEM
TODAY
SAIPEM TODAY IS A WORLD LEADER IN THE GLOBAL SUPPLY
OF ENGINEERING, PROCUREMENT, PROJECT MANAGEMENT,
CONSTRUCTION AND DRILLING SERVICES WITH DISTINCTIVE
CAPABILITIES IN THE DESIGN AND EXECUTION OF LARGE-SCALE
OFFSHORE AND ONSHORE PROJECTS.
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5
SAIPEM
ENGINEERING & CONSTRUCTION
FOLLOWING AN AGGRESSIVE GROWTH STRATEGY, WHICH INCLUDED
IN THE LAST DECADE THE ACQUISITION OF MANY CONSTRUCTION,
TECHNOLOGY AND ENGINEERING COMPANIES, MOST PROMINENTLY
OF SNAMPROGETTI, BOUYGUES OFFSHORE, SOFRESID AND MOSS
MARITIME, SAIPEM HAS BECOME ONE OF THE WORLD LARGEST
AND MOST COMPLETE ENGINEERING AND CONSTRUCTION COMPANIES
IN THE GLOBAL OIL AND GAS MARKETS, ONSHORE AND OFFSHORE.
6
Ever since its initial steps in the fifties and numerous project execution installation; also revamps, upgradings,
as the construction division of Snam, centres around the globe, and with maintenance, decommissionings,
the pipeline company of the Eni Group yearly revenues exceeding 10 billion €/y; reclamations and decontaminations.
in Italy, Saipem has pursued all held together by outstanding project
a systematic growth strategy, based management skills. Saipem today operates in virtually every
on the development of internal assets, world market, often in remote locations
expertise and skilled resources, as well Through the involvement of our global with harsh environmental conditions
as on the acquisition of other players EP(I)C hubs in Milan, Rome and Fano and challenging logistics, leveraging
with their own asset bases, such as (Italy), Paris (France) and Chennai on its proven experience across the
Micoperi in late eighties, and many (India), which operate in connection most significant product lines in the oil
others. with a growing number of medium size and gas production onshore, offshore,
and smaller regional engineering in deepwater; gas and oil
In the last decade, Saipem has and project execution centres transportation via offshore and onshore
continued its growth by acquiring employing altogether over 7,000 pipeline systems; midstream, refining,
Bouygues Offshore and Sofresid in engineers, Saipem balances high chemicals, power generation from fossil
France, Moss Maritime in Norway, IDPE project execution quality with a as well as from renewable sources;
in India and Snamprogetti in Italy, competitive cost and - most importantly environmental industries, maritime
and by carrying out a multibillion - with a major emphasis on local works and infrastructure.
investment program into the expansion know-how and content.
of its offshore construction and drilling This new series, therefore, outlines
fleets. Since the year 2000, Saipem’s This well-integrated multicenter Saipem’s integrated references
market capitalization has grown more approach provides a consistent design in engineering and construction
than sixfold and its revenues tenfold.(*) and robust execution philosophy markets offshore and onshore,
on all our projects worldwide. according to individual business
The organizational integration of Top priority is provided throughout and technology lines.
this considerable asset base, namely to all HSEQ aspects.
the network of engineering centres,
fabrication and support yards in several Saipem therefore offers a complete
continents as well as the offshore range of project definition
construction fleet, has been completed and execution services, offshore
gradually over the years - most recently and onshore, particularly for
with the creation of a unified Business the complex “mega-projects” required
Unit Engineering & Construction, by the market today: from feasibility
an entity with over 30,000 employees and conceptual studies to complex
(excluding corporate and BU Drilling integrated solutions combining design,
staff) from over 100 nationalities, engineering, procurement, field
with over 60 permanent establishments construction, fabrication and offshore
Maintenance activities were operations. These services were This encouraged the Oil & Gas
performed by Saipem since the proposed and contracts signed in a companies to outsource these
seventies as an in-house service for number of countries and for various services, either at the engineering
the benefit of its construction types of plants, including refineries, stage, thus turning them into MIEC
equipment, derrick & lay barges and petrochemical and chemical plants (Maintenance and Inspection
drilling barges. and upstream installations, through Engineering Contracts), or at the
In parallel, modifications works were Saipem and its various regional operations stage (Inspection Technical
also carried out since those early days. subsidiaries. Services).
They took place for offshore or From the early 2000s, the Integrated
onshore activities first in Saipem yards, Operations and Maintenance (O&M) From this combined experience, the
especially in Europe, Africa and Asia, Services were also developed for the company now targets new fields of
where jackets, decks and various types Leased FPSO business segment. applications within the Oil & Gas
of platforms were fabricated. Several FPSOs are now owned, industry, aiming at geographical areas
operated and maintained by Saipem. and industrial facilities where Saipem
In the eighties, Saipem started can bring added value.
providing the General Maintenance Also during the last decade, the
and Maintenance Engineering Services inspection of critical equipment in the Over the years, Saipem has broadened
also to third parties, when Oil & Gas Oil & Gas industry evolved thanks to its range of Operations and
Companies began to outsource such the use of risk-based analysis methods Maintenance Services, leveraging on
activities as well as their utilities and new techniques of inspection. new equipment and new
8
technologies. Computerized remote location, even a different
Maintenance Management Systems continent. All of these various
(CMMS) have transformed the way technologies are now part of the
maintenance activities are planned; Operations & Maintenance services
the digitalization of documents has Saipem can provide.
significantly facilitated the access to
the right technical information, in case The Oil & Gas industry is evolving
of dismantling for repair or inspection towards new frontiers every day and
of any equipment; bar coding method Saipem will therefore continue to
has transformed the workflow of the explore new fields of applications of
warehousing management principles; its MMO service portfolio and to
laser scanning for 3D data acquisition develop competitive and innovative
is now used to optimize the concepts, methodologies and tools
modifications for brown-field projects; to offer its clients a complete and
equipment control and diagnostics of competitive range of services.
defaults can be conducted from a
9
DECENTRALIZED SERVICES
AND GLOBAL PRESENCE
WITH ITS VAST NETWORK OF CONSTRUCTION AND SERVICING
FACILITIES AROUND THE GLOBE, SAIPEM IS ABLE TODAY TO PROVIDE
MAINTENANCE, MODIFICATIONS AND OPERATIONS (MMO) SERVICES IN
THE MOST EFFICIENT MANNER.
10
The success of Saipem’s MMO to the continuity of providing support
business line over the years is also due to historical key clients, both
to its thorough understanding of International and National Oil
customer needs, via the local close-to- Companies, who - with their business
the-customer presence, strong and confidence - have contributed to
technical expertise reinforced with the the development of Saipem’s network
extensive experience throughout the worldwide.
years and its ability to satisfy the most
sophisticated requirements expected Thanks to this growth and
by the main actors of the oil & gas development of its yards and logistic
industry: QHSE, technical skills, bases, Saipem and its local
reporting and continuous subsidiaries are now able to reach a
improvements. larger customer base and to extend its
operational zone.
In Saipem, specific attention is given
11
GLOBAL PRESENCE WITH PREFABRICATION YARDS
AND LOGISTIC BASES
(IN PREPARATION)
PARIS
ROME
EP(I)C Hubs
Engineering Centres
12
MILAN
FANO
CHENNAI
13
A CONTINUOUS COMMITMENT
TO LOCAL CONTENT
SAIPEM MAKES A POINT OF CONTRIBUTING TO THE SUSTAINABLE
DEVELOPMENT OF THE COUNTRIES IN WHICH IT OPERATES.
In all cases, these projects are innovative solutions related to permanently increasing project sizes.
managed by Saipem in close maintenance and inspection. Additional high-value services such as
coordination with the Clients’ The aim is to prepare from early spare part management, warehousing
technical and production engineering stage, safe and efficient optimization, operators trainings and
management teams. plant operations. specific technical studies are also
Saipem MIE teams are composed of provided worldwide, either directly to
technical discipline engineers with The specific data management tools Saipem customers through standalone
process design engineering, field developed internally allow the external contracts, or as an
supervision and operational handling of large quantities of engineering discipline of the Saipem
experiences, which enable them to information (e.g. above 150,000 EPC projects.
propose efficient, robust and maintainable tags), as required by the
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CAPABILITIES: Global Inspection Plan based on
Setting up the Asset Register RBI studies (measuring points,
internal visits, etc.)
Preventive Maintenance: Criticality
Analysis (RCM) TYPICAL DELIVERABLES:
Maintainability Study Report
Maintenance Plan and Procedures
Maintenance & Inspection Manuals
Vendor Technical Documentation
gathering and management Templates to be uploaded into a
Computerized Maintenance
CMMS Database set-up, data Management System (AMOS, SAP,
population and uploading tools MAXIMO and others)
19
MAINTENANCE AND
INSPECTION ENGINEERING
PROJECT REFERENCES
LOCATION CLIENT PROJECT
Congo Total E&P Congo Libondo
20
WORK SCOPE CONTRACT AWARD COMPLETION DATE
MIE 2011 2012
21
MAINTENANCE AND
INSPECTION ENGINEERING
PROJECT REFERENCES
WEST
DRILL CENTER
SOUTH SOUTHEAST
DRILL CENTER DRILL CENTER
22
WORK SCOPE CONTRACT AWARD COMPLETION DATE
MIE+Training 2010 2011
ME 2009 2011
ME 2009 2010
23
MAINTENANCE AND
INSPECTION ENGINEERING
PROJECT REFERENCES
24
WORK SCOPE CONTRACT AWARD COMPLETION DATE
Training 2006 2007
25
SERVICE FOCUS:
OPERATIONS AND MAINTENANCE
CONTRACTS
OVER THE YEARS, A LARGE NUMBER OF MAJOR INDUSTRY PLAYERS
HAVE SELECTED SAIPEM TO CONDUCT ON THEIR BEHALF THE
OPERATIONS AND/OR THE MAINTENANCE OF THEIR FACILITIES,
IN THE SAFEST AND MOST EFFICIENT MANNER.
28
WORK SCOPE CONTRACT AWARD COMPLETION DATE
Maintenance Services 2009 Under Exec.
29
OPERATIONS
AND MAINTENANCE
PROJECT REFERENCES
30
WORK SCOPE CONTRACT AWARD COMPLETION DATE
Maintenance Services 2005 Under Exec.
31
OPERATIONS
AND MAINTENANCE
PROJECT REFERENCES
32
WORK SCOPE CONTRACT AWARD COMPLETION DATE
Maintenance Modification & Operation Services 2003 2006
Maintenance of Storage
and Production Installations 1996 2002
33
SERVICE FOCUS:
MODIFICATIONS AND TURNAROUNDS
MANY EXISTING FACILITIES IN THE OIL & GAS INDUSTRY HAVE TO BE
CONTINUOUSLY UPGRADED TO COMPLY WITH NEW REGULATIONS
AND TO ADDRESS NEW OR CHANGING MARKET DEMANDS, THROUGH
BROWN-FIELD MODIFICATIONS.
34
Leveraging upon its significant EPC an existing plant or platform as well most of the time on live installations
capabilities, its onshore fabrication in as debottlenecking modifications and therefore require the highest
various yards and workshops in key executed during a 5-year planned standard of preparation related to
areas and, where applicable, its shutdown are Saipem’s day-to-day safety, quality, and operations
leading position in installations, challenges to accommodate complex continuity.
Saipem is able to propose the most requirements into the most stringent
competitive suite of services to economic, operational and schedule- As an example, in 2011, Saipem has
address these brown-field projects, related constraints. been awarded a contract by Total
both onshore and offshore. Congo for modifications on its Djeno
These Modifications and Maintenance Terminal.
The integration of new modules into Turnaround operations are conducted
35
MODIFICATIONS
AND TURNAROUNDS
PROJECT REFERENCES
LOCATION CLIENT PROJECT
Congo Total E&P Congo Frame Agreement for Piping & Structural Works and other services
Nigeria Npdc -Nigerian Petroleum Development Company Okono 6&7: top side modification of Mystras FPSO (phase 1)
Limited
Libya Mellitah Oil & Gas B.V. Sabratha Platform Production Enhancement Project Phase
Angola Cabinda Gulf Oil Company LOT - Fabrication and Installation of the Lakula Oil Treatment Equipment within
Malongo Base Onshore
Angola Exxon Block 15 - HU works, around 100t of piping spools and 100t of structure, 100t
equipment SOW includes E & I (22t). Procurement only of consumables
Angola Cabinda Gulf Oil Company Block 0 - Hook-Up to upgrade 4 platforms in Greater Takula Area
36
WORK SCOPE CONTRACT AWARD COMPLETION DATE
Modifications 2011 Under Exec.
37
MODIFICATIONS
AND TURNAROUNDS
PROJECT REFERENCES
Congo Totalfinaelf Integration Works between the N'Kossa Field and the Djeno Terminal
Equatorial Guinea Mobil Equatorial Guinea Fpso Zafiro Producer Phase II-C
Angola Cabinda Gulf Oil Company Refinery at Malongo GIP.FOX Platform, Block 14
Angola Texaco Exploration & Production Essungo Refurbishment: Hook up and Commissioning
Cameroon Elf Serepca Integration of the East Zone Compression Module on the Rio del Rey Permit
Nigeria NNPC/PHRC Crude & Vacuum Distillation Units - Sws - Naphta & Kerosene Hydro-Treatment
Nigeria NNPC/WRC Fcc Including 1 Merox - Lpg Merox - Catalytic Reforming Unit
Congo Elf Congo Debottlenecking of the Taf 1, Tat and Taf 2 Platforms
38
WORK SCOPE CONTRACT AWARD COMPLETION DATE
Modifications 2003 2003
39
MODIFICATIONS
AND TURNAROUNDS
PROJECT REFERENCES
Nigeria Texaco Exploration & Production Risers repairs and Helideck for North-Apoi
40
WORK SCOPE CONTRACT AWARD COMPLETION DATE
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NOTES
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