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Characterization of Solid Residues From Municipal Solid Waste Incinerator
Characterization of Solid Residues From Municipal Solid Waste Incinerator
Min Li*, Jun Xiang, Song Hu, Lu-Shi Sun, Sheng Su, Pei-Sheng Li, Xue-Xin Sun
State Key Laboratory of Coal Combustion, Huazhong University of Science and Technology, Power Engineering, 430074 Wuhan, Hubei, China
Received 28 December 2002; revised 29 September 2003; accepted 4 January 2004; available online 23 January 2004
Abstract
In China, the generation of municipal solid waste (MSW) incineration solid residues is expected to increase significantly in the future.
Because of ever-increasing generation rates and the concentrations of potentially hazardous heavy metals, which may endanger the ambient
environment, these solid residues are of particular concern. Thus, such issues have necessitated the study of the characterization of these solid
residues. A detailed characterization of five samples of different type of ashes, collected from two types of MSW incinerators located in
Shenzhen (southern China), was carried out in terms of chemical composition, morphology, mineralogy and leaching behavior. Results of
chemical analysis and leaching tests suggest that the MSW incineration fly ash must be classified as hazardous waste and should be properly
managed. Therefore, the results of this characterization would contribute to the development of adequate waste management strategies.
q 2004 Elsevier Ltd. All rights reserved.
Keywords: Solid residues; Municipal solid waste; Chemical composition; Morphology; Mineralogy; Leaching test
2.4. X-ray diffraction Table 1 shows the ash composition and LOI of solid
residues. Compared with coal ash, the content of SO3, Cl,
The crystalline minerals present in the solid residues P2O5, CaO, Na2O, K2O is significantly higher except for
were identified using X-ray powder diffraction (XRD) SiO2 and Al2O3. Among all these solid residues, SiO2 and
measurements in a D/max-IIIC diffractometer from Rigaku CaO are the main constituents. In the fly ashes of these two
Co. with Co Ka radiation and a position sensitive detector. incinerators, the components of SO3, Cl, Na2O and K2O also
The accelerating voltage was 32.5 kV, and the current was account for a large percent as can be seen for sample b, and
30 mA. A divergence slit of 18, a scattering slit of 18, a in the case of SO3 for sample d. The increment of these
receiving slit (crystal) of 0.88 and a receiving slit compositions is contributed to the factors described above
(monochromator) of 0.68 were used to produce the best [19 –22], which will be discussed below.
peak definition and the lowest background. Scans were The results show that the less volatile elements with high
conducted from 15.00 to 105.008 at a rate of 0.018 2u/min. boiling temperature remain in the bottom ashes and grate
Data were recorded digitally, and peak position and siftings, while more volatile elements with low boiling
intensity were determined either on screen or using the temperature are captured as residues in the APCDs, such as
peakfinder feature in the software. Identification of the ESP ashes (incinerator A), and the waste heat boiler ashes
compounds was made by a manual search of the JCPDS (incinerator B). For example, the elements of Si and Fe enrich
database as a source of reference data.
Table 1
2.5. Leaching test Ash composition and LOI of solid residues
the MSW incineration fly ashes have various forms, unlike precipitation, which occur during combustion and treatment
coal fly ash that is composed of spherical particles. Some of the flue gas [29].
MSW incineration fly ash particles are spherical (Fig. 4d), The abundance of the different compounds identified by
elongated (Fig. 4b) and needled (Fig. 4b) particles. Remond XRD is estimated from the height of the corresponding
et al. [28] and Forestier [17] also observed the similar forms peaks in the XRD diagrams (Fig. 5) [28]. Table 3 shows the
in the investigation of MSW incineration fly ash and flue gas main crystalline compounds and their relative importance.
residues, respectively. Forestier and Libourel [17] con- The symbol ‘X’ indicates the relative quantity. It can be
sidered that spherical particles, partially or completely seen that, the fly ashes of incinerator A are characterized by
glassy, with or without bubbles, indicate that melting and a large quantity of NaCl and KCl. Also in them, a small
degassing occur in the combustion chamber. amount of cristobalite and CaCO3 is present. In the
investigation of the mineralogy of MSW incineration ESP
3.3. Mineralogy ashes by Forestier and Libourel [17] and the mineralogy of
MSW fly ashes by Mangialardi and Paolini [30], the
Mineralogy is the main way to understand the coalescent presence of CaCO3, CaSO4, NaCl, KCl and SiO2 was
status of elements in the ashes. Toxicity of MSW observed. The mineralogy of the grate ashes in incinerator A
incineration solid residues is dependent not only on the and that of the bottom ashes in these two incinerators is
polluting elements concentration, but also on the speciation certainly alike, they are composed of a great number of
of the pollutant elements and nature of the host phases [17]. hexahedral crystals, a-SiO2. However, some CaSO4 is
Therefore, a detailed knowledge of the mineralogy of these observed in the bottom ashes of incinerator A. The CaSO4
solid residues is required. content of the fly ashes of incinerator B is especially high,
Fig. 5 is the XRD analyses of the MSW incineration and a small amount of hexahedral crystalline a-SiO2 and
solid residues. As shown in Fig. 5, the mineralogy of solid CaS is also obtained.
residues is very complex. This complex mineralogy of solid Determined compounds by XRD are in good agreement
residues results from several processes, including vaporiza- with chemical analysis results [31]. In this regard, the SiO2
tion, melting, crystallization, vitrification, condensation and content of the grate ashes and bottom ashes in incinerator A,
Fig. 5. XRD diagrams of solid residues.
as well as the bottom ashes in incinerator B, is very high in It should be noted that the change of the formation of
Table 1. Then the XRD diagram shows the peak of a-SiO2 is SiO2. The grate ashes and bottom ashes of incinerator A,
also very high, much higher than other compounds. All and the fly ashes and bottom ashes of incinerator B, show
kinds of solid residues from incinerator A have high CaO hexahedral crystal a-SiO2, which is a fuel component, while
contents, resulting from the added lime in the process of in the fly ashes of incinerator A, only cristobalite is present,
storage and flue gas treatment, thus the presence of CaCO3
is found. In addition, large fractions of Na2O, K2O and Cl Table 3
are present in the fly ashes of incinerator A, correspond- Main compounds and the relative quantities in the solid residues detected
by XRD
ingly, a large amount of NaCl and KCl is found in the XRD
diagram. In our results, the chlorides are mainly presented in Compound Sample
the forms of NaCl and KCl. However, it is possible that their
a b c d e
presence is in the form of CaCl2 (calcium chloride) in small
quantities. It is a known fact that below a mass percentage of
a-SiO2 XXXXX – XXXXX XXX XXXXX
5%, compounds are difficult to be detected by XRD [28], CaCO3 XXX X XXX – XXX
and because of this, the heavy metals of concern and CaSO4 – – XXX XXXXX –
dangerous to the environment are not shown in the XRD CaS – – – X –
diagram. The high SO3 content of the fly ashes of KCl – XXXXX – – –
NaCl – XXXXX – – –
incinerator B (Table 1) is in accordance with the large
Cristobalite – X – – –
quantity of CaSO4 observed in Fig. 5d.
1404
probably formed as high-temperature condensation product described previously, there are great amounts of CaO in the
[32]. Thipse and Schoenitz [32] also found the largest solid residues of incinerator A (Table 1). CaO dissolves in
fraction of MSW incineration fly ash showed only quartz the leachate when the solid residues are in contact with
while the finer fractions showed cristobalite, this fact further water, causing the pH to increase and the resulting leachate
confirms the above conclusion. Moreover, as far as the fly is highly alkaline, especially for the bottom ash of
ashes of both incinerators are concerned, different forms of incinerator A. For incinerator B, the leachates of the bottom
SiO2 are observed, i.e. hexahedral crystal a-SiO2 in ashes and fly ashes are both moderately alkaline.
incinerator B and cristobalite in incinerator A, respectively. According to the standard of GB 5085.3-1996, the
Compared with incinerator B, it is found that the flue gas concentration of Pb and Cd in the leachates of the fly ashes
temperature of incinerator A is about 1100 8C, and although of these two incinerators is much higher than the standard.
the designed flue gas temperature of incinerator B is Furthermore, the concentration of Cr in the leachate of the
1000 8C, but in practical operation, the flue gas temperature fly ash of incinerator B is a little higher than the standard.
is maintained at about 900 8C. This implies that temperature Ibanez et al. [34] investigated the leaching behavior of solid
is an important factor to affect the formation of SiO2 in the residues of MSW incineration and hospital solid waste
incineration system [26]. incineration, and found that Pb, Cd, Cr and Zn were present
in concentrations higher than the hazardous range. This
result confirms the results observed in our tests. As a result,
3.4. Leaching test
the fly ashes of these two incinerators are both considered as
hazardous wastes, which means that proper treatment must
The solid residues from MSW incinerators are subject
be done prior to landfill and disposal. For the grate sifting
to weathering and other natural processes during storage,
and bottom ashes of these two incinerators, they will be safe,
disposal or utilization. Contaminants can be leached from
and can be directly landfilled, as the concentrations of heavy
the solid residues and may be released to groundwater and
metals in their leachates are much lower than the standard.
surface waters [13]. Different leaching tests, therefore,
have been developed to determine the interaction of
residues with the surrounding environment. For instance,
4. Conclusions
leaching tests can provide a good insight into the mobility
of heavy metals [33]. In addition, leaching tests play a
Detailed characteristics of the solid residues from two
major role to assess the possibility of use and treatment MSW incinerators located in the city of Shenzhen (southern
within regulatory limits [34]. China) were performed in this paper. Our conclusions are
In our study, a Chinese national standard of GB5086.1- that the physical and chemical characterization of solid
1997 (described before) was used as the method for leaching residues depends on facts such as the composition of feed
tests. The leaching results of the solid residues obtained with MSW, the type of incinerator, the APCDs, the operating
such methods are listed in Table 4 along with the Chinese conditions and so on. Chemical analysis showed that in the
national standard of ‘Identification standard for hazardous solid residues, less volatile elements with high boiling
wastes—Identification for extraction procedure toxicity’ temperatures remained in the bottom ashes and grate
(GB5085.3-1996) [35]. During the leaching process, the pH siftings, while more volatile elements with low boiling
of the leachate increases as basic metal salts dissolve. temperature were captured by the fly ashes. Especially, the
Moreover, the equilibrium pH is determined by the amount concentrations of some toxic heavy metals in the fly ashes
of CaCO3, CaO and Al2O3 in the solid residues, and the were significantly high, which caused potential hazards.
dissolution of CO2 in water [36,37]. As the same reason Moreover, some hazardous materials in the solid residues
Table 4 made them unfit for direct utilization, unless these materials
Leaching tests of solid residues and the identification standard were removed. This was a disadvantage for the integrated
utilization of the MSW incineration solid residues. The
Sample Standard
morphology observations found that the crystals of the fly
a b c d e ashes were generally better than that of the bottom ashes.
Meanwhile, the bottom ashes of these two incinerators were
pH 11.2 9.7 12.1 8.4 8.9 – obviously heterogeneous matrices because of the different
Cd 0.012 1.106 0.013 5.465 0.027 0.3 nature of MSW burned in the incineration system. XRD
Cr 0.274 2.622 0.151 10.97 0.968 10
analyses suggested that the mineralogy of solid residues was
Cu 0.331 3.721 0.283 6.634 0.654 50
Ni 0.059 0.177 0.032 0.969 0.182 10 very complex, and the compounds identified by XRD were
Pb 0.287 16.04 0.259 22.79 0.863 3.0 in good agreement with chemical analysis results. The
Zn 0.719 10.11 0.681 11.61 0.923 50 leaching tests performed on the solid residues further
As 0.024 0.685 0.019 1.368 0.023 1.5 validated that the fly ashes of these two incinerators should
Hg ,0.001 0.002 ,0.001 ,0.001 ,0.001 0.05
be classified as hazardous wastes because of their high
Note: The concentration of heavy metals in the leachate is in mg/l. leachability of heavy metals. Therefore, they should be
treated prior to landfill. The concentrations of heavy metals [18] Chinese Environment Protection Association, Test method standard
in the leachates of the grate siftings and the bottom ashes for leaching toxicity of solid wastes—horizontal vibration extraction
procedure (GB5086.1-1997). Beijing: Chinese National Standard
were much lower than the standard, which meant they can
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