LEADER VALVES LIMITED & LEADER EXPORTS (JALANDHAR) Ref. No. GAF-7.5.1713 Issue Date 20.10.2010 RADIOGRAPHIC EXAMINATION REPORT Revision No. 02 Revision Date 78/2013 [Total Page 7 RT Procedure No & Revision : QA/P/6.2.4/02 Rev. 03 Pages: 1 off Report No. : RT/CS/IQAWPSIS/127 Report Date : 22-09-2014 _ [Date of Test : 27-09-2014 [Customer Name : M/s Leader Valves Ltd. [Heat No. : NA litem : Welded Test Plate [Drawing No. : NA inspection By : BVIS JOut Side DialSize:200x150x1 4mm [Base Material Type : ASTM A 105 lWeld Process:GTAW=SWAW _|Weld Reinforcement : NA [Base Material Thickness : 14mm. [Stage of Test : Welded [Area Covered: Weld+HAZ 7-276 of ASME Sec V [Code Spec.:ASME Sec V Ar.2, ASTM E-94 & E-142 Ref Std.: [Code / Acceptance Standard : ASME Sec IX RADIOGRAPHIC PARAMETERS [Source Type : XRAY Ir. 192/C0-60___ [KV Used (FOR X-RAY) - KV Ir.192 Source Activity : 2001 [Source Focal Spot Size : 2.7mmx1.2mm [No. of Exposure : 1 |Visible Hole : 2T IQ Placement : Source / Film Side IQ Type : Wire / Hole IQI Designation : 20Th & Set B Film Brand/Make : Kodak Film Type : NDT-7 intensifying Screen : Lead [Location Marker : Source / Firm Side ISFD : 500mm [Density : 20-40 [Sensitivity : 2-27 [Ug : 0.5mm [Back scattered : B [Processing Temp.: 20°C Viewing : Single/Doubie image [Film Size : As Below Segment | Size ‘Observation Result 1 _ [Welded Test Piate AB | 1244" NSI ‘Accept |WPS No. : QAWPS/JS/127 lwesi27 LEADER VALVES LTD. \ Auk EVALUATED BY sate i LEADER LVL oes eae[R.K.| INSPECTION & TESTING SERVICES Office : C-42, Manak Vihar Extn. (Tihar) CENTRAL BOILERS BOARD Works yeas ee Subhash Nagar, New Delhi-110018 (Govt. of India) Approved Phase-ll, New iS : S f ; :011- 2 +01-11- 7 Tel : 011-25121201, 011-28122201 WORK TEST REPORT(F/MCT/05/00) Ph:011-28114161 Fax : +91-11-2512251 RK/0914/LVL/25A T.M. REGD, REPORT NO CUSTOMER: — M/s LEADER VALVES LTD.; S-3,S-4, INDUSTRIAL TOWN, JALANDHAR-4, REF: LETTER : DT. 20.09.2014 DESC.: 14MM THICK SINGLE *V’ JOINT BUTT WELDED COUPON PLATE SAMPLE FOR PROCEDURE QUALIFICATION TEST AS PER ASME SEC IX. SAMPLE ID.: | WPS NO. 127, WELDER NAME: AYODH SINGH, FILLER WIRE: ER70S2 MATERIAL OF CONSTRUCTION: ASTM A105 INSPECTION AUTHORITY: M/s LT.S. MECHANICAL TEST REPORT DATE OF TESTING: 25.09.2014 Id. Mark Ultimate Gauge Elongated HARDNESS SURVEY Gauge Size in Area Yield Yield Ultimate | Tensile Length Length Elongation Reduced Reduction SCALE: VICKERS MM MN? Load Stress Load Stress on MM % Dia In Area LOAD: 10KGS KN N/MM? KN N/MM? MM MM % TEST STD: ASTM E-92 (Fig. | OBSERVATIONS : i. = * * : B Ss iT ET Y LS aN 111 19.00X14.12Thk. | 268.28 137.5 513 ROKEN AT PARENT METAL / DUCTILE as PEL D CRO SECTION TT2 19.08X14.08Thk. | 268.65 - - 138.0 514. | BROKEN AT PARENT METAL / DUCTILE AT WELD ZONE: 187,187, 191,189,186,190 GUIDED BEND TEST (COLD) OVER MANDREL $ = 4t X 180°(FIGURE QW 466.1/466.2) OF ASME SEC IX. AT HEAT AFFECTED ZONE: RBI__| ROOTBEND - SATISFACTORY 175,179,179,177,181,180 RB2__| ROOT BEND - SATISFACTORY FBI _| FACE BEND - SATISFACTORY AT PARENT METAL: FB2__| FACE BEND - SATISFACTORY 163,165 CHARPY V NOTCH IMPACT TEST SIZE X10.X55MM;CVN 2MMDEEP TEST TEMP.: °C TEST STD: ASTM —A 370 CODE SAMPLE ID. VALUES IN JOULES(J) (1) (i) (I) AVG : | - | NA : : | CHEMICAL ANALYSIS Id. Mark C% Si% Mn% P% S% | Ni% cr% Mo% | Al% | Co% | Cu% Ti% V% Conformity to Required Speen. ; YES / NO/ NOT EVALUATED Tested byt sings : \ ‘ ~ 1 election of samples not done by M/s.RKITS relates only to the samples submitted.