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2 Peachey Process Vulcanization
2 Peachey Process Vulcanization
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of cycles were completed . The samples were then .... B
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placed in a vacuum oven at room temperature for
3 hours to remove all uncombined gases and also .....
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the water vapor that is formed in the vulcanizing ....
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reaction, and were th en weighed to determine th e
weight increase, which was assumed to be caused
by th e added sulfur.
The extent of cure of each strip was qualitatively
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evaluated by h and-stretching. Som e of th e sam- ...'"c
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(' pos ition of the sample in th e reaetion tub e does no t Figures 2 and 3 show in graphi C's l form th e data
anect th e perce ntage weigh t incr ease. obtain ed from the butadi ene-ty pe polym er . All
In table 3 ar e summariz ed the data obtained of th ese rubbers were run simul Lanrously. Th e
from all of the synth etic rubb er s and natural solid lines indicate th e amoun t of combined S UlJl I r,
rubber studi ed . The increase in weight is based on and the broken lines r epre ent the total uUm.
th r wrig ht of th e original sample. The combined Figure 4 shows similar r es ults for GR- I and GR- i\ f
.' s ulfur is also compu Led on this basis and therefore syn th etic rubb ers. Th ese poly mers were n Ul
r ep resent th e parts of combin ed sulfur p er separately from the others b ecause of th eir
hundred par ts of original polymer . The extent of extr emely low ra te of cure. The results obtained
curr was estimated by hand-stretching the individ- from vulcanizin g natural r ubb er ar e shown on this
li al spec im ens and observing th e r ate and degr ee of same graph for comparison.
rrco vrry. It is believed that t h e op timum elll'e, as
". indicate d for each type of rubber , rcpresents tb e 28
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vll ica nizate tbat bas th e high es t tensile strength . ,
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HYCI>.R OR-15
OR-15
H'(CI>.R OR - 25
GR -I>.
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16 32 48 64 80
GR-I
96 112 128
o NUMBER OF 5-MINUTE CYCLES
o 4 8 12 16 20 24 28 32
NUMBER OF 5-MINUTE CYCLES
FW U R E 4. Percentage oj w lJur added to OR- lI ! , OR - I , an d
F r GU R E 2. Percenta ge of sulfw' added to OR - S, OR- A, natural Tubber samples plotted as a f unction oj the nwn-
JI yCC!1' OR- 15, a nd H ycar OR- 25 n .bbel' sample:; l)lotted bel' of 5-minule cycles of ex pOWl'e to the gases of th e
as a func tion of the number of 5-minute cycles of exposure P eachey process .
to the gases of the P each ey process. TIlle solid li nes indicate combi ned sulfur as determi ned by chemi cal ana ]"
'T he solid lines indi cate combi ne d sul fur as d ete rmin ed h y che m ical a na l- ysis, and t he broken l ines indicate t he total sulfu r , as determ ined by wr igh t
ysis, a nd th e. bl'ok en lines ind icalC th e to ta l s u iru r as d rtC'l'lllineci b y we ig ilt i llcrease of t he sa m p le.
increase of t h e sample.
24
A confirmatory experim en t was p erformed in
which natural rubber and all of th e syn th etic
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f-'-
- polym ers, v~'i th th e excep tion of GR- I and GR- M ,
were vulcan ized simultaneously for 4, 8, 16, and
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32 cycles, r espectively. Th e increases in weight
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As a ma t ter of interest, th e v ulcanized pure
ribbed smoked sh ee t specimens describ ed in table
o 4 8 12 16 20 24 28 32
NUMBER OF 5-MINUTE CYCLES 2 were subj ected to two physical tests, n amely ,
F IG U RE 3. P ercentage of w lf u r added to JJ yCC!1' OS- 10, stress at 15 kg/cm 2 (21 3 psi) and permanen t set.
flycar 0 3 - 20, and H ycar OS - 30 Tu bber samples plotted Each group of similar degrees of vulcaniz ation
as a function of the numbeT of 5-minule cycles of eXpOSltTe (1.25, 2.5, 5, 10, and 20 minutes) contained four
to the ga ses of the P eachey process. strips, two of which had b een cut longitudinal to
'rhe solid lioes in d icate combiued surful' as deter m ined by chem ica'i an al- th e direction of passage of the rubber b etween th e
ys is, and th e broken lines indicate the total s ulfnr as de termined b y weigh t
increase of t he sam pIe. mixing roll s of th e mill and two of which wer e cut
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cp.
TABLE 3. Vulcanizations for various numbers of cycles TABLE 3. Vulcani zutions for various numbers of cycles-
Continued
N um- Weigbt Com-
Type of polymer ber of in- bined Extent of cure 2 Num- Weight Com·
cycles Crease sulfur I 'l'ype of polymer ber of in- bined E xten t of cure 2
cycles crease sulfur I
- -- - - - - - 1 - - - - - - - - - --------- - - - - -
P er- P er-
cent
cent o o
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None.
o 0. 11 None. 0. 13 No noticeable cure.
. 56 E xtremely sligbt cure . . 24 Do. \
I. 43 · 68 Sligh t cure. 4 . 39 0. 10 Do.
GR-8 ____________ __ 4 1. 57 . 99 U ndercure.
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9 .55 Do.
8 4.30 3. 08 Good cure (optimum). GR-I. ____________ _ 12 1. 19 Sligh t cure.
16 14.47 8. 83 Ovm·cure. 16 1. 23 0. 12 Do.
32 22.77 14.77 " Leathery" cure. 24 1. 77 U ndercure.
32 2. 13 0.22 Do.
o None. 64 2.45 .51 Sligbt undercure.
. 71 Slight cure . 128 5.30 1.12 Good cure (o p t imum).
. 99 · 79 U ndereure .
GR-A ____________ _ 4 1. 22 1. 10 F airl y good cure. o o Noue.
8 2.65 1.14 "T igh t" cure (optimum). 1. 22 0.64 Appreciable cllre.
16 4.27 Overcul'c . 2 3.52 2.31 Good cure (optimum).
32 6.05 2.84 "Leathery" cure. 3 6.60 4.55 Sligbt overcure.
Natural ____ ______ __
o 0 o No ne. 4 6.95 4.78 Overcure.
4 1.30 .84 F airly good cure. 6 9.98 7.20 Greatly overcurcd .
8 2.52 1. 37 "Tight" cure (optimum). 12 11 . 79 7.76 HLeathery" cure.
16 4.50 24 12.98 S. 83 Do.
32 6.03 2.05 "Leathcryll cure.
4 Journal of Research
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solu tion or as a deposit on the surface _ Thi s
reaction of th e gases within the rubber sample, in
addition to forming nascent sulfur, also produces
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LONGITUiOINAL water_ Although it is quite possible that t he
0 5 10 15 2
quantity of moisture present in the samples or in
TIME OF EXPOSURE. MINUTES
th e gases may have an effect on the rate of the
> FIGURE 5. Elongation at stress of 15 kg/cm2 (213 psi) for
natural rubber samples under different degrees of cure.
vulcanizing reaction [3J no attempt was m ade to
measure this amount because all of th e sa mples
For some of the samples t he stresses were m easured lon ~ i tudinally a nd
01hoI's transver sely to t he d irection o f p assage between the mixin g ro lls. were subjected to th e sam e general condi tions that
should produce comparative resul ts_
degrees of vulcanization there was quito a large It is interesting to note th at in the init ial series
amount of free sulfur deposited on tho surface of of tests on naturai rubber, as can be see n in fi gul'e
th e rubber. No attempt was made to continue 1, a greater quantity of sulfur was taken up when
toward a higher degr ee of vulcanization. St. the rubb er had been compounded with zinc ox ide
R einer [8J, however, did continue the reaction and stearic aGid, but that no furLher sign ifLcant
fur th er and claims that h ard rubb er can b e pro- addit ion of sulfur was noted when an accelerator
duced from natural rubber by this process. (m ercap tobenzo thiazole) and an ultra accelerator
(zinc dimcthylclithiocarbamate) were added _ Sev-
T A BLE 4. Optimu ?n cu res fr o?n table 3
eral possible explanations may be suggested _ The
z inc oxide and t he stearic acid may suppl y an ac-
Cyr-Ics fo r
" ' eigh t Com b ined
celerating efl'ect th at causes more sulfur to com-
T y pe of polymer optimum
cure illcrcases sulfur 1 bine with the rubber in a given length of time, in
---- effeet speeding up t he r ate of cure. It may also
P ercent Percent
Nat ural. ............................... . 2 3.52 2.31
b e tha t the sulfur is merely displacing the oxygell
O R - A __ ._ .. _. __ ....... _... _.. _..... _.. . 8 2. 65 1.14 of the zinc oxide to form zinc sulfide, which could
IT year OR- i 5_....... __ ._ ... _. _.. _. ___ .. . 8 2.52 1. 37
IT year OH- 25_.. ___ ......... _._ .. _. ____ . _ 8 3.58 2.55
readily account for th e additional increase in
n year OS-1O _.. _._ ..... _... _. __ ........ . 8 1.93 1.24 weight_ S_ J _ Peach ey [6J believes that com-
n year OS-20 _.... . .. _... . . .........•.... 2. 14 1. 21
n year OS-30 _............ _............. . 4 1. 73 1.17
pounded rubber absorbs the gases more readily
O R -S .... _..... ...... ................ . . . 8 4. 30 3. 08 than pure rubber. As this phase was not of pri-
a R- L ................ . ................ . . 128 5. 30 1.12
mary intercst to t his investigation, thi s problem
O R- M ..... _......... . .. _. ... .......... . > 128 > 27. 55 > 15.64
was not probed deeply enou gh to ascer tain the
1 Based 011 pa rts per hlllldred parts of polymer. correct explanation_ However , it is felt th at
these particular accelerators apparently h ad little
IV. Discussion of Results or no influen ce on the amount of the sulfur added.
St_ Reiner [8], on the other hand, claims that
As only about 0.2 percent weight incr ease was certain organic accelerators speed up the reaetion_
effected by either of the P eachey process gases vYhether or not h e too used a metallic oxide alon g
alone, it is clearly indicated that there are no ap- with t he accelerator , as is customary for ho t
preciable side reactions whereby one gas might act curing, and mistakenly attribu ted the increase in
a high er s tyr ene conten t th an th e H ycar OS- 20, ndn. Perce nt P ercen t Perc ent Perce nt P er ('en!.
6 Jo urnal o f Researc h
v. References 15J A. T. M cPherson, Vulcan iza tion o f GR- S byI the
P eachey process, Rubber Age 59, 323 (1946) .
::: I] J P oss ibilil ie
of the Pcach ey process, India Rubber [6] S, J. P eachey, Lecture on cold vu lcan izat ion, India
Worlel 62, 787 (1920) . Rubber J. 63, 427 (1922).
12J Thc pcrfccted P eachey process, Rubber Age 19, 195 [7 J S. J. P eachey and A. k ip scy, Ncw proccss for t he
(1926) . v ulcanization of rubber, J . Soc. Chem. I nd. Trans.
40, 5( 1921),
131 L. H oeh and H. Schmidt, The format ion of s ulfur from
18J St. R einer , Obs') rvations on the fo r mation of s ulfur
;> hydrogcn s ulfidc and sulfur di ox ide, E a utschuk 10,
from hydrogen sulfid e and s ulfur dioxide, Kautschuk
82 ( 1034 ) .
10, 128 (1934),
>- 14J F . Jaco bs, The Peache~' process, Caoutchouc and
Glltla-PCJ'clla 2(; ,14506 (1929) . W AS HINGTON, Sep tember 5, 1947,
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Peachey Process on Synthetic Rubbers 7