2sc Impaxmetric

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material.
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Claims All claims or product shortages must be made within 30 days of the invoice date.
How to Use the Catalog
Find the shank dia. Choose the overall

box for the punch length from shaded
Find the you are ordering. gray area.
style code. Choose
2 3 4 SBR.
1
Style Shank Overall Length [L] Min Max

SBR
Code [D] 32 40 45 50 56 60 63 70 71 80 90 100 P/W P/A
Indicate the size
8
MSPB 6
13 5 of the punch tip
19
2.25 6 within this range.
25
6 Choose tip tolerance. 7 Choose key type.

Optional Tip Tolerance (P)
#1 ROUNDS #1 SHAPES #2 ROUNDS
& SHAPES
+ .013
-0 + .013
+ .005
-0
8 Indicate type of material if
Point to Shank Point to Shank Point to Shank other than standard M4.
Concentric within Concentric within Concentric within
.013 T.I.R. Round .026 T.I.R. Shape .008 T.I.R.
Round/Shape
Tolerance #1 unless specified
U.S.A. Tel: 800.944.4671 Fax: 800.944.4679 impax@wilsontool.com

Canada Tel: 800.268.5573 Fax: 800-668-9314 punching@wilsontoolcanada.com
2 Mexico Tel: 001.800.741.2510 Fax: 001.800.544.2096 americalatina@wilsontool.com
Table of Contents
Setting the Standard TABLE OF CONTENTS
Standard metric punches are M4 and standard dies are M2 steel.
Wilson Tool was the first to provide M4 as its standard tool steel. Terms and Conditions . . . . . . . . . . . . . . . . 2
Many tool manufacturers offer lesser A2 as their standard tool
Order Information . . . . . . . . . . . . . . . . . . 2
steel and M2 as an upgrade. M2 measures favorably to A2 in
wear resistance and has good toughness and compression Headed Solid Punches. . . . . . . . . . . . . . 4-5
strength. Headed Ejector Punches. . . . . . . . . . . . 6-7
Pilots. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Alternate Tool Steels can improve productivity and cost-
effectiveness. Wilson Tool offers stampers three powder Stubby Pilots. . . . . . . . . . . . . . . . . . . . . . 9
metallurgy tool steel upgrades: 3V, 10V and Ultima M4. Each is Extended Range Punches . . . . . . . . . 10-11
designed to perform in different situations. Xtreme Punches. . . . . . . . . . . . . . . . 12-13
TOOL STEELS: Headed Straight Punches . . . . . . . . . . . . 14
Ultima® M4: Wilson Tool’s patented Ultima M4 tool steel is Headed Close Space Punches . . . . . . . . . 15
specially formulated to increase performance and wear Round Tip Forms . . . . . . . . . . . . . . . . . . 16
resistance, making it ideal for some of the industry’s demanding Close Space Guides . . . . . . . . . . . . . . . . 17
applications. Ultima M4 comes standard on all Xtreme punches
Guide Bushings. . . . . . . . . . . . . . . . . 18-19
and is an available option on all Impax products.
Threadforms . . . . . . . . . . . . . . . . . . . . . 20
M4: Hardened and triple tempered to HRC: 62-64. Ideal for
applications in which both increased toughness and wear Slug Hugger® 2 . . . . . . . . . . . . . . . . . . . 21
resistance are important. Clearances . . . . . . . . . . . . . . . . . . . . . . 21
10V: Hardened and double tempered to HRC: 62-64. Stampers Counterbore Relief Dies. . . . . . . . . . . 22-23
currently using M2 but in need of additional wear resistance may
Taper Relief Dies . . . . . . . . . . . . . . . 24-25
find success with 10V.
Round Form Dies. . . . . . . . . . . . . . . . . . 26
3V: Hardened and triple tempered to HRC: 58-60. Rates
comparably to a traditional S7 tool steel in toughness, yet offers Headed Retainers. . . . . . . . . . . . . . . . . . 27
better wear resistance and is well suited for punching .187” Special Shapes. . . . . . . . . . . . . . . . . 28-33
[4.75mm] and thicker steels.
Alteration Information. . . . . . . . . . . . 34-35
Keying Information . . . . . . . . . . . . . . . . . 36
Ejector Components. . . . . . . . . . . . . . . . 37
WEAR RESISTANCE AND TOUGHNESS
Wear Toughness Tonnage Calculation. . . . . . . . . . . . . . . . . 38
S7 Coatings . . . . . . . . . . . . . . . . . . . . . . . . 39
12
120 CPM 10V
10
CPM 3V
Charpy C-Notch Impact Strength
100
Relative Performance
Wear Resistance
8
80 Ultima M4
Ft-Lbs
6
CPM M4
60 A2
M2 4
40 D2
2
20
0 58 60 60 60 58 62 62 62
0
Hardness HRC

Canada Tel: 800.268.5573 Fax: 800.668.9314 punching@wilsontoolcanada.com
Mexico Tel: 001.800.741.2510 Fax: 001.800.544.2096 americalatina@wilsontool.com 3
HEADED SOLID PUNCHES
STANDARD MATERIAL M4 62-64 Rc,

ALTERNATE MATERIALS 10V, 3V, ULTIMA M4.
OPTIONAL TIP
TOLERANCE [P]
+ .25
+ .5
+ .13
#1 ROUNDS
5mm + .25 +.005
+.01 +1.52
SBR - 0 +.013
+0
-0
+ 3mm - .25 Point to Shank Concentric
within .013 T.I.R. Round
.25 12.7
.5 #1 SHAPES
19.05 MIN
+.013
Point to Shank Concentric
NOTE: Tolerance #1 unless specified #2 ROUNDS &

SHAPES
+.005
-0
& Shape
SBR Point Dim ‘P’

STD-ROUND
MSPB 10 80 19 RD P=6.35 Optima

ORDER
SBR Point Dim ‘P’ Key Type

STD-SHAPE
MSPB 13 71 25 OB P=10 W=5.0 K1 Y90

Point Dim ‘W’ Key Angle
3mm 4mm 6mm

M M Key-7
KEYS
Tol 1 Tol 1 Tol 1 Tol 1 Tol 1

+.013 +.013 +.013 +.013 +.013
-0 -0 -0 -0 -0

+.005 +.005 +.005 +.005 +.005
-0 -0 -0 -0 -0
Tol 1 .03/30 Tol 1 .03/30 Tol 1 00 4’ Tol 1 00 4’ Tol 1 00 4’ Tol 1 .03/30 Tol 1 .03/30
NOTES
• Standard “M”
SHAPES - die view
dimension for key

9 and 10 is: .5 Dia. -
1.5
• Key 1-7 included in
all standard shapes
price
• Alterations to
keying, see page
36
• Standard key angle
“Y”= 0
• Order die view
Ø Ø * Note: 0.13 Rad.
corners typical on
Ø shapes
• For special shapes,
see pages 28-33

Style Shank Overall Length [L] Min Min Max

SBR
Code [D] 32 40 45 50 56 60 63 70 71 80 90 100 P W P/A
8 .75
13 1.5
4 1.5 4
19 1.5
25 2.25
8 1.5
13 1.5
5 1.5 5
19 2.25
25 2.5
8 1.5
13 1.5
6 3.25 6
19 2.25
25 2.5
8 2.25
13 2.25
8 4.25 8
19 2.5
25 2.5
MSPB
8 4.25 2.25
13 2.25
10 10
19 4.25 2.5
25 2.5
13
13 19 4.25 3.25 13
25
13 5
16 19 6.25 5 16
25 6.25
13 5
20 19 6.25 5 20
25 6.25
13 6.25
25 19 8 6.25 25
25 7.75
Shaded boxes indicate stock available.
* Smaller "MIN P/Ws" are available upon request.
ALTERATIONS
ABR Blend radius other than 12.7 AHR Altered radius under head
[Round only] AL Overall length shorter [Shorten
ABRD Point length longer than shank maintain point]
standard lengths [Round only] AT Reduce head thickness
ABSH Point length longer than standard EBT Extra back taper
lengths [Shape only] MK Multiple keys
AD Reduce body diameter PL Precision overall length +.026
AH Reduce head diameter PT Precision head thickness +.013

HEADED EJECTOR PUNCHES
STANDARD MATERIAL M4 62-64 Rc

ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
OPTIONAL TIP
+.25
TOLERANCE [P]
+.5
5mm +.13 #1 ROUNDS
+.25 +1.52
+.005
+.01
-0 +.013
+0
-0
+3mm - .25 Point to Shank Concentric
.25 12.7
.5
#1 SHAPES
19.05
+.013
0.51 0.81 1.17 1.6 2.39 3.18
MEJ2 MEJ3 MEJ4 MEJ6 MEJ9 MEJ12 #2 ROUNDS &
SHAPES
+.005
-0
See page 37 for more information. & Shape
NOTE: Tolerance #1
unless specified
STD-ROUND
MEPB 16 - 80 25 RD P= 12.7 TOL2 Optima

ORDER
STD-SHAPE
MEPB 25 - 100 25 SQ P= 9.52 K1 Y45
3mm 4mm 6mm

M M Key-7
KEYS

+.013 +.013 +.013 +.013 +.013
-0 -0 -0 -0 -0

+.005 +.005 +.005 +.005 +.005
-0 -0 -0 -0 -0
NOTES
SHAPES - die view
dimension for key

9 and 10 is: .5 Dia. -
1.5
all standard shapes
price
• Alterations to
keying, see page
36
“Y”= 0
• Order die view
corners typical on
Ø shapes
see pages 28-33


SBR Ejector
Code [D] 32 40 45 50 56 60 63 70 71 80 90 100 P W P/A
8 1.5
5 13 1.5 1.5 5 2
19 2.25
8 1.5
13 1.5
6 3.25 6 3
19 2.25
25 2.5
13 2.25
8 19 4.25 2.25 8 4
25 2.5
13 2.25
10 19 4.25 2.25 10 6
MEPB 25 2.5
13
13 19 4.25 3.25 13 6
25
13 5
16 19 6.25 5 16 9
25 6.25
13 5
20 19 6.25 5 20 9
25 6.25
13 6.25
25 19 8 6.25 25 9
25 7.75
ALTERATIONS
AD Reduce body diameter NS No side hole - Ejector
AE Ejector size different than standard for punch PL Precision overall length +.026
EASY SHARP TOOL

Size CAT. No. Fits Pin No.
1.5 971481 4,6,9,& 12
.78 971482 2&3
Set 971562

pilots
Working “L” +.25 Working “L” +.25

Length +.5 Length +.5
+1.52 +1.52
-0 -0
P1
19.05 MIN 19.05 MIN
UNDER OVER R 12.7

2.286 FULL 6.045 DIA. 6.045 DIA. 6.045 DIA.
DIAMETER “L”
LEAD +.50
+.25
P2
LESS
THAN 6.350
6.35
3.02 1.2 X DIA. FOR 4.75 DIA. OR LARGER R .38

MISFEED
LIMIT 1.5 X DIA. FOR UNDER 4.75 DIA.
STANDARD MATERIAL M4 62-64 Rc.

ORDER
SBR Point Dim ‘P’
MSPB 16 90 25 RD P=12.7 P1
Working Length Pilot Type
Style Shank Working Length [L] Min OPTIONAL TIP

SBR
Code [D] P
32 40 45 50 56 60 63 70 71 80 90 100 TOLERANCE [P]
8
#1 ROUNDS
13
4 1.5 +.013
19
-0
25 Point to Shank Concentric
8
13 #1 SHAPES
5 1.5
+.013
19
25
8 within .026T.I.R. Round
P1 and P2 PILOT PUNCH
13
6 3.25 #2 ROUNDS &
19
SHAPES
25
+.005
8
-0
13 Point to Shank Concentric
8 4.25 within .008 T.I.R. Round
19 & Shape
25
MSPB
8 4.25
13
10 ALTERATIONS
19 4.25
25 ABR Blend radius other than 12.7
[Round only]
13 ABRD Point length longer than
13 19 4.25 standard lengths [Round only]
25 ABSH Point length longer than standard
lengths [Shape only]
13 AD Reduce body diameter
16 19 6.25 AE Ejector size different than standard for punch
25 AH Reduce head diameter
AHR Altered radius under head
13 AL Overall length shorter [Shorten
20 19 6.25 shank maintain point]
25 AT Reduce head thickness
EBT Extra back taper
13 MK Multiple keys
25 19 8 NS No side hole - Ejector
25 PL Precision overall length +.026
PT Precision head thickness +.013

Stubby pilotS
STANDARD MATERIAL M4 62-64 Rc ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
Working "L" Length

+.51
Working "L" Length
+.51
MSSB
"Z"
-0 "Z" -0
+.005
"T" 5mm +.13 "T" 5mm +.13 "D"
+.25 D=P +.25 +.01
+ .8
- 0
+0 +0
D + .3mm - .25 40° D + 3mm 40° “P”
Included - .25 Included
R12.7
R12.7
R.38±.13 R.38±.13
STRAIGHT POINT R3.18
MSPB
MSS B 06 - 25 RD D=5.05 P3
ORDER
Working Length
Alt Length
MSP B 08 - 32 RD P=4.55 P3 AL=30.8

Working Length
Style Head Shank WorkingLength [L]

(Z)
Min Max OPTIONAL TIP
Code Thk (T) [D] 16 20 22 25 28 32 35 D D TOLERANCE [P]
4 4 1.50 4 #1 ROUNDS
STRAIGHT
5 5 4.01 5 +.013
6 6 5.01 6 -0
16
8 8 6.01 8 Point to Shank Concentric
MSSB 5mm=B 10 20 22 25 28 32 35 10 8.01 10
13 13 10.01 13 #1 SHAPES
16 16 13.01 16 +.013
20 20 16.01 20
25 25 20.01 25 within .026 T.I.R. Round
Style Head Thk Shank Working Length [L] Max Min Max
#2 ROUNDS &
SBR
Code (T) [D] 16 20 22 25 28 32 35 (Z) P P SHAPES
4 4 2.5 3.99 +.005
5 5 2.5 4.99 -0
POINT
6 6 2.5 5.99 within .008 T.I.R. Round

16 & Shape
8 8 2.5 7.99
MSPB 5mm=B 10 20 22 25 28 32 35 3 10 3.5 9.99
13 13 5 12.99
16 16 12 15.99
20 20 13 19.99
22 25 13 24.99 * Z=3.35 + [(P - 1.45) ÷ .728]
ALTERATIONS
AH Reduce head diameter
AL Overall length shorter [Shorten shank maintain point]
AT Reduce head thickness
PL Precision overall length +.026

EXTENDED RANGE SOLID, EJECTOR PUNCHES
STANDARD MATERIAL M4 62-64 Rc, ALTERNATE MATERIALS OPTIONAL TIP
TOLERANCE [P]
+.25
+.5 #1 ROUNDS
+.13 +1.52
+.013
5mm
+.25 -0 -0
+3mm - .25
+0 #1 SHAPES
+.013
12.7
.25
.5
+.005
+.015
#2 ROUNDS &
SHAPES
No head draw on extended range. +.005
No side hole on extended range. -0
SBR Point Dim ‘P’ within .008 T.I.R. Round
& Shape
ROUND
MSPB 40 70 25 RD 20 Optima
ORDER
SBR Point Dim ‘P’ Key Type

SHAPE
MSPB 32 70 19 OB P=25 W=20 K1 Y90

Point Dim ‘W’ Key Angle
3mm 4mm 6mm

M M Key-7
KEYS

+.013 +.013 +.013 +.013 +.013
-0 -0 -0 -0 -0

+.005 +.005 +.005 +.005 +.005
-0 -0 -0 -0 -0
NOTES
SHAPES - die view
dimension for key
9 and 10 is: .5 Dia. -
1.5
all standard shapes
price
• Alterations to
keying, see page
36
“Y”= 0
• Order die view
corners typical on
Ø shapes
see pages 28-33
ALTERATIONS
AD Reduce body diameter NS No side hole - Ejector
AE Ejector size different than standard for punch PL Precision overall length +.026

EXTENDED RANGE SOLID, EJECTOR PUNCHES

SBR
Code [D] 32 40 45 50 56 60 63 70 71 80 90 100 P W P/A
19
32 25 8.5 7 32
30
19
40 25 14 7.5 40
30
19
SOLID
45 25 25 9 45
30
MSPB
19
50 25 30 10 50
30
19
56 25 35 11.5 56
30
19
63 25 41 13 63
30

SBR Ejector
Code [D] 40 45 50 56 60 63 70 71 80 90 100 P W P/A
13
32 19 8.5 7 32 12
25
19
40 25 14 7.5 40 12
30
EJECTOR
19
45 25 25 9 45 12
30
MEPB
19
50 25 30 10 50 12
30
19
56 25 35 11.5 56 12
30
19
63 25 41 13 63 12
30

Canada Tel: 800.268.5573 Fax: 800.668.9314 punching@wilsontoolcanada.com © 2012 Wilson Tool International®
Xtreme punches
STANDARD MATERIAL ULTIMA TOOL STEEL OPTIONAL TIP

TOLERANCE [P]
"L" +.25
+.5 #1 ROUNDS
"D" +.005 "SBR" +1.52 +.013
"PT" 8mm .013
+.01 -0
-0
" D + 5mm + 0
-.25
#1 SHAPES
R1.27 .13 R12.7 +.013
PUNCH HEAD
DRAWN TO 10° PRESS-IN LEAD
RC 40-50
"P" within .026 T.I.R. Round
#2 ROUNDS &
SHAPES
NOTE: Tolerance #1 unless specified +.005
-0
& Shape
STD-ROUND
MSPX 16 - 80 25 RD P= 12.7 TOL2 Optima

ORDER
STD-SHAPE
MEPX 25 - 100 25 SQ P= 9.52 K1 Y45
3mm 4mm 6mm

M M Key-7
KEYS

+.013 +.013 +.013 +.013 +.013
-0 -0 -0 -0 -0

+.005 +.005 +.005 +.005 +.005
-0 -0 -0 -0 -0
NOTES
SHAPES - die view
dimension for key

9 and 10 is: .5 Dia. -
1.5
all standard shapes
price
• Alterations to
keying, see page
36
“Y”= 0
• Order die view
corners typical on
Ø shapes
see pages 28-33

Xtreme punches
Head Overall Length [L]

Style Shank Min Max
Thk SBR
Code [D] 50 60 70 80 90 100 110 120 P/W P/A
(PT)
13
10 19 2 10
25
13
13 19 3 13
SOLID
25
13
MSPX X=8mm 16 19 3 16
25
13
20 19 5 20
25
13
6
25 19 25
25 9
Style Head Shank Overall Length [L] Min Max

Thk SBR Ejector
Code [D] 50 60 70 80 90 100 110 120 P/W P/A
(PT)
13
10 19 2 10 6
25
13
EJECTOR
13 19 3 13 6
25
13
MEPX X=8mm 16 19 3 16 9
25
13
20 19 5 20 9
25
13
6
25 19 25 9
25 9
ALTERATIONS
ABR Blend radius other than12.7

[Round only]
ABRD Point length longer than
standard lengths [Round only]
ABSH Point length longer than standard
lengths [Shape only]
AD Reduce body diameter
AL Overall length shorter [Shorten
shank maintain point]
MK Multiple keys

HEADED STRAIGHT punches

TOLERANCE [P]
MSSB #1
+0
+.013
-0
D+ 3mm -.25

.25
.5 within .013 T.I.R. Round
= 5mm +.13
+.25
+.25 #2
+.5
+.005
MESB
NOTE: Tolerance #1 unless specified Foretaper only,
head end large.
.003 Total
ORDER
MSSB 08 - 60 D=6.85 TOL2 Optima
Style Shank SBR Overall Length [L] Range Head Dia. ALTERATIONS
Code [D] D (H)
MESB 10 6040
32 19
45 50D=8.5
56 60 TOL2
63 70 71 Optima
80 90 100
AE Ejector size different than standard
4 3-4 7 for punch
SOLID
5 4-5 8 AH Reduce head diameter

6 5-6 9 AHR Altered radius under head
MSSB 8 6-8 11 shank maintain point]
10 8-10 13 AT Reduce head thickness
13 10 - 13 16 NS No side hole - Ejector
MSSB 08 - 60 D=6.85 TOL2 Optima PL Precision overall length +.026
16 13 - 16 19
ORDER
SBR
MESB 10 60 19 D=8.5 TOL2 Optima
Style Shank Overall Length [L] Range Head

SBR Dia. Ejector
Code [D] 32 40 45 50 56 60 63 70 71 80 90 100 D
H
8
6 5-6 9 3
13
8
13
8 6-8 11 4
EJECTOR
19
25
13
MESB 10 19 8-10 13 6
25
13
13 19 10 - 13 16 6
25
13
16 19 13 - 16 19 9
25

HEADED CLOSE SPACE punches
MQSS ALTERNATE MATERIALS 10V, 3V, ULTIMA M4
TOLERANCE [P]
MQPS
+.005 +.005
#1
+0 +0
MQBB -.25
-0 -.25 +0
-.25
-0
+.013
MQPB
-0
.25 .25 +.78 Point to Shank Concentric
.5 .25 .5
.5 -0 within .013 T.I.R. Round
AB +.13
3mm +.13
3 +.13
+.25
Style
3mm
+ .25 +.25 #2
+.25
+.5
+.25
+.5
+.25
+.5 +.005
+.005 +.005
- 0
MQSS 04 60 - D=3.54 -0 -0

.25 .25 .25 +.78
.5
MQPB 06 63 - P=5.25 .5 .5 -0 Note: Blend
Point Dim ‘P’
+.25
+.5
+.25
+.5
+.25
+.5
Rad. = 6.35 If not
ORDER
specified
MQBB 05 - 63
HEAD HEAD
NOTE: Tolerance #1 unless specified
Style Code Overall Length [L]
Shank DIA. DIA.
60º SQ [D] 60º SQ
40 45 50 56 60 63 70 71 80 90 100
Head Head (H) (H)
BLANKS
2 4
3 5
4 6
MQBB MQBS 1.8D
5 7
6 8
7 9
ORDER
• 60° Head available larger than 6.35• If “D”

is greater than 6.35, T=3.962
MQSS 04 60 - D=3.54
MQPB
Style Code 06 63 - P=5.25 Overall Length [L] HEAD HEAD ALTERATIONS
Shank DIA. DIA. Min. Max.
Point Dim ‘P’
60º SQ AH Reduce head diameter
STRAIGHTS
[D] 40 45 50 56 60 63 70 71 80 90 100 60º SQ D D

Head Head (H) (H) AHR Altered radius under head
MQBB 05 - 2 63 4 .8 1.6
3 5 1.6 2 AT Reduce head thickness
4 6 2 3 PL Precision overall length +.026
MQSB MQSS 1.8D
5 7 3 4
6 8 4 5
7 9 6 7
MQSS 04 60 - D=3.54
ORDER
MQPB 06 63 - P=5.25
Point Dim ‘P’
MQBB
Style Code05 - 63 Overall Length [L] HEAD HEAD
Point
Shank DIA. DIA. Min. Max.
60º SQ Length
[D] 40 45 50 56 60 63 70 71 80 90 100 60º SQ D D
Head Head B
(H) (H)
ROUNDS
2 4 .8 2 5
3 5 2 3 7
4 6 2 4 8
MQPB MQPS 1.8D
5 7 3 5 8
6 8 4 6 8
7 9 6 7 8

ROUND TIP FORMS
WITH "FL
OPTIONAL TIP
WITHOUT "FL" (ALL ROUND FORM WITH "FL" ARE PT & PL) TOLERANCE [P]
+.01
L +.02
PL ±.001 #1 ROUNDS
+.005
T +.010
FL ±.001 +.013
+.0002 +.06
PT ±.0005 -0
D +.0004 +.0002 +.06 Point to Shank Concentric
B - .00 D +.0004 B - .00
+.00 +.00
D+.125 - .01 D+.125 - .01 #1 SHAPES
R .01 R.5 +.013
.02 R .01 R.5
.02
R01 DIM 7 R02 DIM 7 R03 DIM 10 Optional Length &

PIERCE & PIERCE & (FL) STEPPED (FL)
COUNTER
SINK
(FL) EXTRUDE PIERCE Head Thickness
DIM 4
Tolerance
A DIM 4
B B DIM 1 B
PL +.026
DIM 1 DIM 1
R DIM 11
R DIM 6
PT +.013
R DIM 8 R DIM 4
R DIM 7
R DIM 5 R DIM 5 R DIM 8
DIM 3 T.S. DIM 5
"FL" DIM 3
DIM 2 DIM 2 DIM 2
DIM 3
8Ra POLISH STANDARD
ALSO OFFER 6Ra & 4Ra POLISH
R04 DIM 9 R05 DIM 5 R06

STEPPED (FL) STEPPED CONE
PIERCE & PIERCE (FL)
COUNTER
SINK
A DIM 8
A DIM 2
DIM 1 DIM 4 B DIM 1
B
DIM 1 B
R DIM 10 R DIM 3
R DIM 6
R DIM 11 DIM 5 T.S. R DIM 4
R DIM 7 R DIM 4
"FL" DIM 3
R DIM 12
DIM 2 DIM 2
DIM 3
ORDER
R07
BULLET
R08
FULL
R09
COIN
Take standard catalog part
RADIUS number plus round form
A DIM 2 part number.
B B
DIM 1 B
DIM 1
DIM 1 Example:
R DIM 2
R DIM 5
MSPB13-7125 R05
R DIM 2
R DIM 4 DIM 3
T.S.
DIM. 1
R DIM3 8Ra POLISH STANDARD
ALSO OFFER 6Ra & 4Ra POLISH DIM. 2
DIM. 3
R10 DIM 5 R11 R12
COIN (FL) SPHERICAL SPHERICAL DIM. 4
DIM. 5

A DIM 4 B B B NOTE:
DIM 1 DIM 1 DIM 1
All internal corners will
R DIM 6
R DIM 7
R DIM 4
R DIM 2 have an internal radius of
DIM 3 T.S.
R DIM 8 DIM2
R DIM 3 DIM 2 T.S.
8Ra POLISH STANDARD .26 minimum.
"DIM2" ALSO OFFER 6Ra & 4Ra POLISH
“FL” Dimension is length

R13 R14 DIM 5 R15 DIM 9
DIMPLE
DIM 4
(FL)
PICK-UP (FL) STEPPED (FL) from under head to form ±.026
PIERCE PIERCE &
COUNTER (Form Length).
SINK
B A DIM 4 B A DIM 4 B “L”

DIM 1 DIM 1 DIM 1
Dimension tolerance is
R DIM 5
R DIM 5 R DIM 6 R DIM 6 +.25
R DIM 7
R DIM 6
R DIM 3
DIM 2 R DIM 7
R DIM 3
DIM 2
R DIM 8 DIM 3 +.5
DIM 2
unless precision “L”

CLOSE SPACE GUIDES
-Standard material M2 Rc 60-63
+.005
+.01
+.013
-0
.25
.5
.013 T.I.R. ROUND
+.25
+ .5
+1
-0 +.005
-0
+.0
3mm -.25
.008 T.I.R. ROUNDS
3mm +.13
+.25

ORDER
MCSG 08-25 P=2.8

Point Dim ‘P’
Overall Length
Style Shank [L] Min Max Head Dia.
Code [D] P P H
20 25 32
5 1.7 2.5 8
6 1.7 3 9
MCSG 8 1.7 4 11
10 1.7 5 13
13 1.7 6 16

guide bushings
STANDARD MATERIAL M2 60-63 Rc OPTIONAL TIP
TOLERANCE [P]
MHDG #1 ROUNDS
+.13
3mm +.25 +.005
+.01
+.013
+0
+3mm -.25
-0
+.25 within .013 T.I.R. Round
MHUG +.5
#1 SHAPES
+.026
+.25
+.5 +.25 +.5 - 0
MHLG +.38 +.25

+.005
+.01 +.005
+3mm + 0
-.25 #2 ROUNDS &
.25
.5
+.01
3mm
+.13
+.25
SHAPES
+.005
-0
NOTE: Tolerance #1 unless specified Point to Shank Concentric
& Shape
ORDER
MHDG 10 13 OB P 6.0 W 4.25 K1 Y=0
(Dowel Pin 3m) (Dowel Pin 4m) 6mm

Key-7
Tol 1 Tol 1 Tol 1 Tol 1 Tol 1 Tol 1

+.013 +.013 +.013 +.013 +.013 +.013
-0 -0 -0 -0 -0 -0

+.005 +.005 +.005 +.005 +.005 +.005
KEYS
-0 -0 -0 -0 -0 -0
Tol 1 .03/30 Tol 1 .03/30 Tol 1 00 4’ Tol 1 00 4’
Tol 2 .01/20 Tol 1 .03/30
Tol 2 .01/20 Tol 2 00 2’ Tol 2 00 2’ Tol 2 .01/20 Tol 1 00 4’
Tol 2 00 2’
+.015
See chart
+.015 page 36
Flat runs Flat runs
length of length of
shank shank
Tol 1 .03/30 Tol 1 .03/30 Tol 1 .03/30 Tol 1 .03/30

Tol 2 .01/20 Tol 2 .01/20 Tol 2 .01/20 Tol 2 .01/20
NOTES
S HA P E S -d ie v ie w
dimension for key
9 and 10 is: .5 Dia. -
1.5
• Key 1-4, & 7
included in all
standard shapes
price
• Alterations to
keying, see page
36
• Order die view
* Note: .178 Rad.
corners typical on
shapes
see pages 28-33
• Keying for
headless guides
see page 36

guide bushings
Style Shank Head Overall Length [L] Min MAX MIN Max Relief
Code [D] H 8 10 13 16 P P P/A P/G Dia R
5 8 1.6 3.2 1.3 3.2 3.6
HEAD-UP
6 9 1.6 3.9 1.3 3.9 4.6
8 11 2.4 5.4 1.3 5.4 6.6
MHUG 10 13 3.2 6.8 1.3 6.8 8.2
13 16 5.4 8.8 1.9 8.8 11.4
Taper
16 19 7.4 10.8 1.9 10.8
only
5 8
HEADLESS
1.6 3.2 1.3 3.2 3.6

6 9 1.6 3.9 1.3 3.9 4.6
8 11 2.4 5.4 1.3 5.4 6.6
MHLG 10 13 3.2 6.8 1.3 6.8 8.2
13 16 5.4 8.8 1.9 8.8 11.4
Taper
16 19 7.4 10.8 1.9 10.8
only
HEAD-DOWN
5 8 1.6 3.2 1.3 3.2 3.6

6 9 1.6 3.9 1.3 3.9 4.6
8 11 2.4 5.4 1.3 5.4 6.6
MHDG 10 13 3.2 6.8 1.3 6.8 8.2
13 16 5.4 8.8 1.9 8.8 11.4
Taper
16 19 7.4 10.8 1.9 10.8
only
LAND LENGTH (B)

EXAMPLE
P B
.8 - 1.7 2P
P=2 B = 3.7
1.7 - 2.4 P + 1.7
P=3 B = 4.56
2.4 - 10.8 .82P = 2.1
ALTERATIONS

AT Reduce head thickness

threadforms
KEY TYPE =
KEY LOCATION =
M DIM. = LENGTH
HEAD DIA. 0
90
HEAD THK.
135 45
PUNCH
180 0 BODY DIA. 0
205 315
270
LENGTH
HEAD THK.
DIE
BODY DIA. 0
HEAD DIA. 0
Min. Punch Dia for

Thread Size Metric Equivalent
given thread form
1/4 - 14 6.3 X 1.8 MM 16
1/4 - 20 16
3/16 - 24 13
5/16 - 12 8 x 2.1MM 20
5/16 - 18 20
3/8 - 16 10 X 1.5MM 20
4 - 40 10
6 - 18 10
6 - 20 3.5 X 1.3MM 10
6 - 32 13
7 - 16 13
Be prepared to provide the following information: 8 - 15 13

8 - 18 3.9 X 1.4MM 13
• Material Type & Thickness
8 - 32 13
• Thread Size
10 - 12 13
• Punch & Die Requirements per above drawing 10 - 16 4.8 X 1.6MM 13
10 - 24 13
10 - 32 5.0 X 0.8MM 13
12 - 11 16
12 - 14 5.5 X 1.8MM 16
12 - 24 16
14 - 10 16

slug hugger 2
ELIMINATE SLUG PULLING

• Works on all thicknesses and types of materials, from
aluminum to stainless steel, from foil to plate.
• To order Slug Hugger 2, tell us your die size, total
clearance and material type and thickness.
• Reduces scrap, costly downtime and possible machine
and tooling damage.
• Min P/W = .035” [.89mm]
• Min clr = .004” [.1mm]
CLEARANCES
% TOTAL CLEARANCE
Material
Minimum Maximum
Copper, 1/2 Hard 10 18
Brass, 1/2 Hard 10 18
Aluminum, Soft 10 18
Mild Steel 14 20
High Carbon Steel 14 24
Stainless Steel 14 24
% x Material Thickness = Total Clearance
Example: .250" (6.3 mm) Mild Steel—20% or .050" (1.27 mm).
Note: For material greater than .135" (3.4 mm) the “maximum”
column should be used.

counterbore relief dies
STANDARD MATERIAL M2 60-63 Rc OPTIONAL TIP
TOLERANCE [P]
+.005
+.01
#1 ROUNDS
+.76 +.013
MHDC -0
+.76
-0
-0
.25
+.25
+.38
.5 +.25
+.5
#1 SHAPES
+.026
- 0
MDDC +.25
-0 +.25 5mm +.13 Point to Shank Concentric
-0 +.25
+.005 within .026 T.I.R. Round
+.01 +0
+3mm -.25
#2 ROUNDS &
19.05 SHAPES
+.005
BLANKS: Available with 1.02 dia. start hole or no start hole. Start
-0
hole concentric to body within .13 and contains a counterbore. Point to Shank Concentric
& Shape
ORDER
NOTE: Tolerance #1
MHDC 20 - 25 RD P=7.5 SH Clr 0.25 unless specified
3mm

Key-7

+.013 +.013 +.013 +.013 +.013 +.013
-0 -0 -0 -0 -0 -0

+.005 +.005 +.005 +.005 +.005 +.005
KEYS
-0 -0 -0 -0 -0 -0
Tol 1 .03/30 Tol 1 .03/30 Tol 1 0 4’
0
Tol 1 0 4’
0
Tol 2 .01/20 Tol 1 .03/30
Tol 2 00 2’
+.015 See chart

Flat runs
+.015
page 36
Flat runs
length of length of
shank shank
Tol 1 .03/30 Tol 1 .03/30 Tol 1 .03/30 Tol 1 .03/30

Tol 2 .01/20 Tol 2 .01/20 Tol 2 .01/20 Tol 2 .01/20
NOTES
SH A PE S - d ie v i e w
dimension for key
9 and 10 is: .5 Dia. -
1.5
• Key 1-4, & 7
included in all
standard shapes
price
• Alterations to
keying, see page
36
• Order die view
* Note: .178 Rad.
corners typical on
shapes
ALTERATIONS see pages 28-33
AD Reduce body diameter • Keying for
ARD Relief diameter larger than standard size headless dies see
ADL Altered die land (smaller) AT Reduce head thickness page 36
AH Reduce head diameter PL Precision overall length +.026
AHR Altered radius under head PT Precision head thickness +.013
AL Overall length shorter SH2 Slug Hugger® 2

counterbore relief dies
Style Shank Overall Length [L] Min MAX Relief Die Land
Code [D] 20 22 25 28 30 32 35 P/W P/A Dia R B
1.25 2.25 3 4
6
1.25 3.25 4 4
1.25 2.25 3 4
HEADLESS COUNTERBORE RELIEF DIES

8
1.25 3.25 4 4
1.25 2.25 3 4
10 1.5 3.25 4 4
1.5 5.25 6 5
1.5 5.25 6 5
13
1.5 7.25 8 5
2.25 7.25 8 5
16
2.25 8.75 9.5 5
3 8.75 9.5 5
20
3 11.25 12 6.5
MDDC 3.25 11.25 12 6.5
22
3.25 14.25 15 6.5
4 14.25 15 6.5
25
4 16.75 17.5 6.5
4.75 16.75 17.5 6.5
32
4.75 20.25 21 8
6.25 20.25 21 8
40 6.75 23.25 24 8
6.25 26.25 27 8
45 6.25 35.75 36.5 9
50 6.25 40.75 41.5 9
56 8 45.75 46.5 9
63 9.5 50.75 51.5 9
71 11 55.75 56.5 9
Style Shank Overall Length [L] Min MAX Relief Die Land
Code [D] 20 22 25 28 30 32 35 P/W P/A Dia R B
1.25 2.25 3 4
HEADED COUNTERBORE RELIEF DIES
6
1.25 3.25 4 4
1.25 2.25 3 4
8
1.25 3.25 4 4
1.25 2.25 3 4
10 1.5 3.25 4 4
1.5 5.25 6 5
1.5 5.25 6 5
13
1.5 7.25 8 5
2.25 7.25 8 5
16
2.25 8.75 9.5 5
MHDC
3 8.75 9.5 5
20
3 11.25 12 6.5
3.25 11.25 12 6.5
22
3.25 14.25 15 6.5
4 14.25 15 6.5
25
4 16.75 17.5 6.5
4.75 16.75 17.5 6.5
32
4.75 20.25 21 8
6.25 20.25 21 8
40 6.75 23.25 24 8
6.25 26.25 27 8

taper relief dies
+ .013
MHDT +.005
+.01 - 0
+.76 +.76 .013 T.I R. ROUND

-0 -0
+.026
.25 -0
.5
+.25 +.25
+.38 +.5
.026 T.I R. SHAPE
MDDT
+.13 +.005
T= 5mm +.25
+.005 -0
+.01
+0
3mm -.25
.008 T.I R. ROUND
19.05 & SHAPE
1.02
.13
Total Clearance
ORDER
MHDT 20-25 RD P= 7.5 SH CLR 0.25

MAT=Mild Steel MT= 3mm

Key-7

+.013 +.013 +.013 +.013 +.013 +.013
-0 -0 -0 -0 -0 -0

+.005 +.005 +.005 +.005 +.005 +.005
KEYS
-0 -0 -0 -0 -0 -0
Tol 1 .03/30 Tol 1 .03/30 Tol 1 0 4’
0
Tol 1 0 4’
0
Tol 2 .01/20 Tol 1 .03/30
Tol 2 00 2’
+.015
See chart
+.015 page 36
Flat runs Flat runs
length of length of
shank shank
Tol 1 .03/30 Tol 1 .03/30 Tol 1 .03/30 Tol 1 .03/30

Tol 2 .01/20 Tol 2 .01/20 Tol 2 .01/20 Tol 2 .01/20
NOTES
SH A PE S - d ie v i e w
dimension for key
9 and 10 is: .5 Dia. -
1.5
• Key 1-4, & 7
included in all
standard shapes
price
• Alterations to
keying, see page
36
• Order die view
* Note: .178 Rad.
corners typical on
shapes
ALTERATIONS see pages 28-33
AD Reduce body diameter • Keying for
ART Relief taper other than standard headless dies see
ADL Altered die land (smaller) AT Reduce head thickness page 36
AH Reduce head diameter PL Precision overall length +.026
AHR Altered radius under head PT Precision head thickness +.013
AL Overall length shorter SH2 Slug Hugger® 2

taper relief dies
Style Shank Overall Length [L] Min Min. Max

Code [D] 13 16 20 22 25 28 30 32 35 P W P/A
HEADEDLESS TAPER RELIEF DIES

5 1 1.3 3.2
6 1.2 1.3 3.9
8 1.6 1.3 5.4
10 2 1.3 6.8
13 2.6 1.9 8.8
16 3.2 1.9 10.8
20 4 1.9 13.6
25 5 1.9 17
MDDT
32 6.4 1.9 22
38 7.6 1.9 27
40 8 1.9 27
45 9 3.3 35
50 10 3.3 40
56 11.2 3.3 45
63 12.6 3.3 50
71 14.2 3.3 56
* Standard Die Land (B) = 3.18
Style Shank Overall Length [L] Min Min. Max

Code [D] 13 16 20 22 25 28 30 32 35 P W P/A
5 1 1.3 3.2
HEADED TAPER RELIEF DIES
6 1.2 1.3 3.9

8 1.6 1.3 5.4
10 2 1.3 6.8
13 2.6 1.9 8.8
16 3.2 1.9 10.8
20 4 1.9 13.6
25 5 1.9 17
MHDT
32 6.4 1.9 22
38 7.6 1.9 27
40 8 1.9 27
45 9 3.3 35
50 10 3.3 40
56 11.2 3.3 45
63 12.6 3.3 50
71 14.2 3.3 56

ROUND form dies
IMPERIAL FORM DIES
FD01 FD02 ALSO AVAILABLE WITH TAPER
DIM 1 DIM 1 OR COUNTER BORE RELIEF
R DIM 2 DIM 2 R DIM 4
R DIM 5
"PL" ±.001 "PL" ±.001
"PT" ±.0005
A DIM 3 OFFER 8Ra, 6Ra & 4Ra POLISH
FD03 FD04 FD05
DIM 1 DIM 1 DIM 1
R DIM 2
R DIM 3
R DIM 6
DIM 3
A DIM 4
"R DIM2" 8Ra POLISH STANDARD "R DIM2" 8Ra POLISH STANDARD "R DIM2" 8Ra POLISH STANDARD
ALSO OFFER 6Ra & 4Ra POLISH ALSO OFFER 6Ra & 4Ra POLISH ALSO OFFER 6Ra & 4Ra POLISH
FD06 FD07 FD08
A DIM 3 A DIM 3 A DIM 3
DIM 1 DIM 1 DIM 1
R DIM 4 DIM 2 R DIM 4
DIM 2 R DIM 4 DIM 2
(T.S.) R DIM 5 (T.S.) R DIM 5
(T.S.) R DIM 5
R DIM 8 R DIM 6
R DIM 9
DIM 6
A DIM 7
ORDER OPTIONAL TIP

TOLERANCE [P]
Take standard catalog part
#1 ROUNDS
number plus round tip part
+.013
number.
-0
Hole to Body Concentric
Example:
MHDT20-25 FD03 #1 SHAPES
DIM. 1 +.026
DIM. 2 -0
#2 ROUNDS &
SHAPES
+.005
-0
within .008 T.I.R.
Round & Shape

headed retainers
"X" ±0.01
"R" MHDR
25 "H" Round Tips Only
+0.01 "D"
5.00 +0.06
2X SLIP FIT FOR
6mm DOWEL
"Y" ±0.01 29°

"K" ±0.13
"U" ±0.01 "A"
2X "S"
2X M8
Tapped Hole "G" ±0.13 "G" ±0.13
"B"
Screw
CAT. NO. D H A B G K R S U X Y
Size
MHDR10 10 14 44.5 43.7 11.1 19 9.5 12 26.925 9 7.5 M8
ROUND
MHDR13 13 17 50.8 50 14.3 19 12.7 15.2 29.970 12 6.5 M8

MHDR16 16 20 54 53.2 15.9 19 14.3 16.8 31.750 13.5 6 M8
MHDR20 20 24 60.3 59.5 17.5 19 17.5 20 33.530 16.5 5 M10
MHDR25 25 29 69.9 69.1 19.8 23.8 22.2 24.7 40.640 22 7 M12
MHDR32 32 36 69.9 69.1 19.8 23.8 22.2 24.7 40.640 22 7 M12
"X" ±0.01
25
"R"
"H"
MHDS
.5 "D" Shaped Tips Only
+0.01 "D"
5.00 +0.06
2X SLIP FIT FOR
6mm DOWEL
"Y" ±0.01 29°

"K" ±0.13
"U" ±0.01 "A"
2X M8 2X "S"
Tapped Hole
"G" ±0.13 "G" ±0.13
"B"
Screw
CAT. NO. D H A B G K R S U X Y
Size
MHDS10 10 14 44.5 43.7 11.1 19 9.5 12 26.925 9 7.5 M8
SHAPE
MHDS13 13 17 50.8 50 14.3 19 12.7 15.2 29.970 12 6.5 M8

MHDS16 16 20 54 53.2 15.9 19 14.3 16.8 31.750 13.5 6 M8
MHDS20 20 24 60.3 59.5 17.5 19 17.5 20 33.530 16.5 5 M10
MHDS25 25 29 69.9 69.1 19.8 23.8 22.2 24.7 40.640 22 7 M12
MHDS32 32 36 69.9 69.1 19.8 23.8 22.2 24.7 40.640 22 7 M12

special shapes
NOTE: If not specified: Key will be located as shown on page 36. Alternate key locations at 15˚ increments are available for
no additional charge. For punches, external radii will be .13 unless otherwise noted. For dies/guides, internal radii will be .18
unless noted. All shapes can be mirrored. Punches, guides, and dies are viewed in die position. Use die view when ordering
tooling. All shapes are centered on shank unless otherwise noted.
Die View
CL = centerline T.S. = theoretical sharp T.I. = theoretical intersection
GROUP A
90˚
S1 S3 - S3A S4 S7 S8
S9 S23 S23A S26 S28

180˚ 0˚
S50 S51 S59 S65
270˚
S69 S81 S97 S100

special shapes
Die View
GROUP A
90˚
1
5
3
4
S102 S103 S105 S106 S108
S109 S110 S121 S122 S123

180˚ 0˚
S124 S161 S162 S163 S164
270˚
S165 S166 S167 S170

special shapes
Die View
GROUP B
90˚
S6 S10 S11 S12
S13 S14 S15 S16

180˚ 0˚
S17 S18 S19 S20
270˚
S21 S22 S24 S30

special shapes
Die View
GROUP B
90˚
S31 S33 S35 S36
S40 S41 S42 S43

180˚ 0˚
S46 S52 S53 S54
270˚
S55 S56 S57 S58

special shapes
Die View
GROUP B
90˚
S60 S61 S66

S62
S79 S82 S83 S84
180˚ 0˚
S87 S88 S91 S93
270˚
S114 S115 S116 S117

special shapes
Die View
GROUP B
90˚
S118 S119 S120 S125

5 2
1
4
6 QTY
OF TABS
S126 S127 S128 S141
180˚ 0˚
S168 S169 S171 S172
S174 S176 270˚ S177 S179

alteration information
CODES ALTERATIONS SHEAR INFORMATION

A2 Air hole 0.51 diameter
ABR Blend radius for other than 12.7 mm (rounds only)
o
ABRD Point length: longer than longest std. length (rounds only) SL = _______
ABR Point length: longer than longest std. length (shapes only)
AD Reduce body diameter
ADL Altered die land (smaller)
AE Ejector size-different than standard for punch
AH Reduce head diamter
AK Add key to other than shape tool
AL Overall length shorter (shorten shank, maintain point)
AP Smaller than standard “P” (rounds)
ART Relief taper other than standard
ARD Relief diamter larger than standard size
AT Reduced Head Thickness
AW Smaller than standard “W” (shapes)
MK Multiple keys
NS No side hole - Ejector
PL Precision overall length + .026
PT Precision head thickness + .013
SF Key other than 15
SH2 Slug Hugger® 2
SL Shear location at high point on Omni Shear
WN Whistle notch
SURFACE FINISH OPTIONS

A conventional radial grind with a finish measuring 6-8
Standard micron for reduced galling, increased wear resistance and
longer punch life.
Grind lines of our standard finish are altered so they
run parallel to the centerline of the tool. Punches glide
Effex™
smoothly, reducing build-up of loose particles and requiring
less pressure for easier stripping.
This straight line grind finish is produced by precision
grinding parallel with the centerline of the tool and then
indexing the punch in millionths increments to achieve the
PinPoint™
required shape. It also improves the lubrication-retaining
characteristics of the ridges and requires less tonnage for
straight shearing.
Available alone or in combination with any other finish, this
polish improves the finish of any punch by up to 4 microns.
This is an ideal solution for forming applications to prevent
SheerPerfection™
marring resulting from running metal against metal. Sheer-
Perfection is also available on extrusion dies and other
internal features.

alteration information
Alterations are for ranges beyond the sizes listed in catalog.
HEAD THICKNESS AT
Stock removed from head end.
Thinner head shortens overall length.
PRECISION HEAD held to + .013 PT
HEAD DIAMETER AH
Maximum head diameter reduction is equal to
the body size.
OVERALL LENGTH AL
Shorter length: Punch - Shorten shank maintain point.
Headed Die - Stock removed shortens land length.
Minimum length: Dies - Headless products = 6.35
Dies - Headed products = 6.35 + T
PRECISION LENGTH: Held to + .026 PL
BODY DIAMETER AD
BODY DIA. 5 6 8 10 13 16 20 25 32 38 40
Punch Min. D 4.4 5 6.8 8.8 11.5 14.5 18.5 23.5 30.5
Die Min D 3.5 5 6.5 8.5 11.5 14.5 18.5 23 30 36 38
POINT LENGTH AB
Longer than longest standard length.
Shank length is shortened; overall length does not change (minimum shank length 19.05)
LAND THICKNESS ADL
HOLE SIZE MAX LAND MATERIAL THK LAND THK.
0.800 - 1.600 3.2
1.601 - 2.400 5 To minimize slug packing, land
2.401 - 4.000 6 .008 - .254 .787 length should be shortened for
4.001 - 6.000 8 .279 - .508 1.575
material thickness under .762
or hole diameter under 6.35.
6.001 - 8.000 9.5 .533 - .762 2.362
8.001 - 10.000 11
10.001 - over 13
RELIEF DIAMETER ARD

Larger relief diameter than specified for P range.
EXTRA BACK TAPER EBT

The stripping tonnage and the likelihood of galling are reduced by increasing the back taper
on the punch tip.
Standard taper: For Tol. #1 = .013/inch/side
For Tol. #2 = .003/side
NO BACK TAPER NBT
Maintains exact punch diameter after sharpening tip for close tolerance work.
STRAIGHT BEFORE RADIUS

SBR=B-
R2-(R-(D - P*2))2
*Use P or W whichever is smaller

keying information
Punches are viewed looking through the head Key 3 (3m Dowel) • For keys 5,6,9 &
Key 4 (4m Dowel) 10 consult with
Key-9 Key-10 Key 7 (6m Dowel)
sales for prices
(full length keys).
• Standard key
location “Y”= 0º
• Alternate “Y”
available upon
request
Key-9 Key-10 Key 3 (3m Dowel) HEADLESS DIE

Dies are viewed Key 4 (4m Dowel)
from top Key 7 (6m Dowel) Die View
For Standard “M”

dimensions on
keys see charts
below.
Standard
Headless Die
X=.250 unless
specified.
Key-3&4 Key-5 Key-9
See chart
below
Top View Top View
Dowel Pin Keying Flat Keying

M = .5D + 1/2 dowel diameter: Headed punches, dies & guides M = .5D: Headed punches, dies and guides
M dimension: Headless dies and guides (see chart) M dim. : Headless dies, guides and working end keys (see chart)
D 5 6 8 10 13 16-25 32-71 D 5 6 8 10 13 16 20 25
K3 3.5 3.9 4.7 5.5 6.7 .5D .5D M 2.2 2.6 3.5 4.3 5.6 6.9 8.7 9.5
K4 4 4.4 5.2 6 7.2 .5D .5D D 32 38 40 45 50 56 63 71
K7 5 5.4 6.2 7 8.2 .5D+1 .5D M 13.8 16.5 17.4 19.5 21.7 24.2 27.3 30.7
Dowel Key TOLERANCE FLAT Key TOLERANCE
“M” Radial “M” Radial

+.013 +.013
Tol 1 0º 4’ Tol 1 .03/30
-0 -0
+.005 +.005
Tol 2 0º 2’ Tol 2 .01/20
-0 -0

ejector components
+.25
+.5
+1.52
+.005 -0
+.01
+3.18
.25
.5 R 12.7
+.13
+.25
19.05 Min
ejector hole diameter .57 .81 1.17 1.6 2.39 3.18

spring hole diameter 2.18 2.77 3.58 4.39 5.61 7.14
ejector PIN extension .79 .79 1.52 1.52 1.52 1.52
minimum punch diameter (D 4.37 5.54 7.16 8.74 11.23 14.02
minimum point diameter (P) 1.27 2.03 2.92 4.01 5.97 7.16
maximum shank length 85.73 85.73 85.73 107.95 107.95 107.95
maximum point length (B) 31.75 38.1 41.15 41.15 41.15 41.15
PART DESCRIPTION SET PART NO. MEJ2 MEJ3 MEJ4 MEJ6 MEJ9 MEJ12
Screw size (S M2.5 x .45 M3 x .5 M4 x .7 M5 x .8 M6 x 1 M8 x 1.25
length (L) 5 5 5 5 5 5
DIAMETER (D) 2.03 2.64 3.43 4.19 5.46 6.86
FREE LENGTH (L) 63.5 69.85 82.55 95.25 101.6 88.9
PRESSURE (1/8 pre-load) BLS. 12.7 19.05 25.4 38.1 50.8 63.5
HEAD DIAMETER (H) 1.22 1.85 2.39 3.05 3.97 4.78
HEAD THICKNESS (T) .79 1.199 1.58 1.58 2.39 2.39
PIN DIAMETER (D) .38 .69 1.04 1.47 2.26 3.05
LENGTH (L) 50.8 50.8 50.8 50.8 57.15 57.15
NOTE: Pre-packaged component sets include set screw, spring and pin. One set contains 10 set screws, 10
springs and 10 pins. The spring and pin are for the longest punch available for the set. User must cut the
spring and pin to size for shorter length punches.
SPRINGS PINS SCREWS

MEJ2SPRING EJ2PIN MEJ2SCREW

tonnage calculation
Tonnage (U.S.) = Total Perimeter Inches (P) x Material Thickness (T) x 25 x Material Multiplication Factor (F) x Shear Factor (S).
Tonnes (Metric) = Total Perimeter Distance (P) x Material Thickness (T) x .0352 x Material Multiplication Factor (F)
x Shear Factor (S).
MATERIAL MULTIPLICATION FACTOR (F) MATERIAL THICKNESS

Material Description Multiplier (F) NON-FERROUS STEEL SHEETS
GAUGE
Aluminum - Soft Sheet .3 Gauge Gauge Gauge Gauge
Decimal Decimal NO. Decimal Decimal
(mm) (inches) (inches) (mm)
Aluminum - Half Hard .38
5.827 .2294 3 .2391 6.073
Aluminum - Hard .5
5.189 .2043 4 .22242 5.695
Brass - Soft Sheet .6
4.62 .1819 5 .2092 5.314
Brass - Half Hard .7
4.115 .162 6 .1943 4.935
Copper - Rolled .57
3.665 .1443 7 .1793 4.554
Steel - Mild 1
3.264 .1285 8 .1644 4.176
Steel - ASTM - A36 1.2
2.906 .1144 9 .1495 3.797
Steel - 50 Carbon 1.4
2.588 .1019 10 .1345 3.416
Steel - Cold Drawn 1.2
2.30 .0907 11 .1196 3.03
Steel - Stainless 1.4
2.052 .0808 12 .1046 2.657
Spring Steel - (tempered) 4
1.829 .072 13 .0897 2.278
Based on Mild Steel Shear Strength of 50,000 1.628 .0641 14 .0747 1.897
P.S.I. (345MPa)
1.45 .0571 15 .0673 1.709
1.29 .0508 16 .0598 1.519
1.151 .0453 17 .0538 1.367
SHEAR FACTOR(S) 1.024 .0403 18 .0478 1.214
0.912 .0359 19 .0418 1.062
.062” (1.59mm) CONCAVE SHEAR
0.813 .032 20 .0359 0.912
.125” (3.18mm)
100% CONCAVE SHEAR 0.724 .0285 21 .0329 0.836
0.643 .0253 22 .0299 0.759
90%
.250” (6.35mm) 0.574 .0226 23 .0269 .0683
80% CONCAVE SHEAR
0.511 .0201 24 .0239 0.607
70%
0.455 .0179 25 .0209 0.531
60% .438 (11.1mm)
CONCAVE SHEAR 0.404 .0159 26 0.179 0.455
50%
0.361 .0142 27 .0164 0.417
40%
0.32 .0126 28 .0149 0.378
30%
0.287 .0113 29 .0135 0.343
20%
0.254 .01 30 .012 0.305
10% 0.226 .0089 31 .0105 0.267
0% 0.203 .008 32 .0097 0.246
.075 .105 .135 .179 .209 .250 .312 .375 .438 .500 In.
(1.90) (2.66) (3.42) (4.55) (5.31) (6.35) (7.94) (9.53) (11.1) (12.7) (mm) .108 .0071 33 .009 0.229
Shear Tonnage Chart: 0.16 .0063 34 .0082 0.208
To find the actual tonnage required when using a given shear, multiply the calculated 0.142 .0056 35 .0075 0.191
tonnage by the percentage shown on the chart for a specified material thickness.

coatings
Coating technology can boost tooling performance to levels far

beyond that of untreated tool steels.
Optima®
Developed by Wilson Tool Engineers, Optima is a great choice for most applications. With a micro hardness of 3500
HV, Optima far exceeds the hardness levels that can be achieved with conventional tool steels and may outlast
untreated tools by as much as 5-7 times. Optima provides increased wear resistance, improves surface finish and
greater resistance to corner breakdown. It has a coefficient of friction 0.3 and a purple to gray color.
OptimaX
Takes our original Optima coating to the next level. This two part coating process offers all the wear resistance and
hardness of Optima plus provides added lubricity and further reduces galling. OptimaX is ideal for stamping material
such as aluminum as well as for forming carbon steels, alloy steels, stainless
and Aluminum. It has a black color and a coefficient of friction of 0.05.
TiCrN
This nano-layer coating with a micro hardness of 4000 HV provides a very
high hardness in conjunction with low friction and galling resistance. It has a
pale gold/silver color and a coefficient friction of 0.40. TiCrN is a general
purpose coating for piercing and forming applications. TiCrN works well in all
types of materials, both ferrous and non-ferrous.
Wearbeater
This is a Titanium Nitride coating (TiN) with a hardness of 2300 HV.
Wearbeater reduces galling on galvanized and soft materials by increasing
lubricity. It is used in forming and extrusion applications. Wearbeater has a gold color and a coefficient of friction of
0.4.
AlCrN
A next generation film which provides excellent hardness and wear resistance when piercing materials such as HSLA
and Stainless Steel. ALCrN has a micro hardness of 3200 HV and a Grey color. It has a coefficient of friction of 0.6.
AlCrN is substantially tougher than TiAlN and AlTiN, which makes it more suitable for high impact applications.
(Note: Not recommended for aluminum applications.)
TiZrN
The multi-layer film structure of TiZrN gives it exceptional hardness and toughness; it has a micro hardness of 3500
HV. TiZrN was designed for stamping and forming non-ferrous materials like, but not limited to, aluminum, brass and
bronze. It has a pale gold color and a coefficient of friction of 0.55. TiZrN is a great coating for wear resistance.
AlTiN and TiAlN

These coatings are generally interchangeable and could be considered for use in stainless applications as well as
HSLA. They have a hardness of 4500 HV, a dark color and a coefficient of friction of 0.55. The difference between
these coatings is the ratio of aluminum to titanium in the film. By varying the percentages, you get different
properties / color. The high hardness makes these coatings a good choice for high temperature applications.
(Note: Not recommended for aluminum applications.)

Wilson Tool International
WORLD HEADQUARTERS EUROPE / MIDEAST / AFRICA
Wilson Tool International - United States Wilson Tool - United Kingdom

Tel (Free): 800-328-9646 | Tel: 651-286-6001 Tel (Free): 0800-373748 | Tel: +44 1793 831818
Fax (Free): 800-222-0002 | Fax: 651-286-5959 Fax (Free): 0800-373758 | Fax: +44 1793 831945 or 46
Email: sales@wilsontool.com Email: sales@wilsontool.eu.com
NORTH AMERICA Wilson Tool - Germany

Tel (Free): 00800-9457668665 | Tel: +49 5723 747 0
Wilson Tool - Canada Fax (Free): 00800-945766329 | Fax: +49 5723 747 10
Email: verkauf@wilsontool.eu.com
Punching and Stamping Division
Tel: 800-268-5573 | Fax: 800-668-9314
Email: punching@wilsontoolcanada.com Wilson Tool - Denmark
Tel (Free): 80 20 20 24 | Tel: +45 44 53 1699
Wilson Tool - Canada Fax (Free): 80 20 20 26 | Fax: +45 44 53 0607
Email: sales@wilsontool.dk
Press Brake Division
Tel: 800-268-4180 | Fax: 905-840-1032
Email: bending@wilsontoolcanada.com Wilson Tool - France
Tel: +33 (0) 164 13 47 80 | Fax: +33 (0) 164 13 47 81
Wilson Tool - Mexico Email: ventes@wilsontool.eu.com
Tel: 52 (81) 8865-4820 | Fax: 52 (81) 8865-4599
Email: americalatina@wilsontool.com Wilson Tool - South Africa
Tel: +27 11 849 1955 | Fax: 086 657 8629
Email: simon.penney@wilsontool.com
SOUTH AMERICA
Toolspress - Italy
Wilson Tool - Argentina
Tel: +39 0521 850510 / 850677
Tel: +54 114 7920056 Fax: +39 0521 850796
Email: ventasargentina@wilsontool.com Email: info@toolspress.com
Milling Puncionadeiras - Brazil

Tel/Fax: 55 11 5621-2100
Email: vendas@milling.com.br
CHINA / PACIFIC RIM
Wilson Tool - China

Tel: +86 21 51089638 | Fax: +86 21 64422195
Email: sales@wilsontool.cn
S402C
© 2014 Wilson Tool International

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Order Minimum order is $50.00

How to Use the Catalog

Find the shank dia. Choose the overall

Style Shank Overall Length [L] Min Max

6 Choose tip tolerance. 7 Choose key type.

U.S.A. Tel: 800.944.4671 Fax: 800.944.4679 impax@wilsontool.com

TOOL STEELS: Headed Straight Punches . . . . . . . . . . . . 14

U.S.A. Tel: 800.944.4671 Fax: 800.944.4679 impax@wilsontool.com

STANDARD MATERIAL M4 62-64 Rc,

NOTE: Tolerance #1 unless specified #2 ROUNDS &

SBR Point Dim ‘P’

MSPB 10 80 19 RD P=6.35 Optima

SBR Point Dim ‘P’ Key Type

MSPB 13 71 25 OB P=10 W=5.0 K1 Y90

3mm 4mm 6mm

Tol 1 Tol 1 Tol 1 Tol 1 Tol 1

Tol 2 Tol 2 Tol 2 Tol 2 Tol 2

dimension for key

U.S.A. Tel: 800.944.4671 Fax: 800.944.4679 impax@wilsontool.com

Style Shank Overall Length [L] Min Min Max

* Smaller "MIN P/Ws" are available upon request.

U.S.A. Tel: 800.944.4671 Fax: 800.944.4679 impax@wilsontool.com

STANDARD MATERIAL M4 62-64 Rc

MEPB 16 - 80 25 RD P= 12.7 TOL2 Optima

MEPB 25 - 100 25 SQ P= 9.52 K1 Y45

3mm 4mm 6mm

Tol 1 Tol 1 Tol 1 Tol 1 Tol 1

Tol 2 Tol 2 Tol 2 Tol 2 Tol 2

dimension for key

U.S.A. Tel: 800.944.4671 Fax: 800.944.4679 impax@wilsontool.com

Style Shank Overall Length [L] Min Min Max

* Smaller "MIN P/Ws" are available upon request.

EASY SHARP TOOL

1.5 971481 4,6,9,& 12

.78 971482 2&3

U.S.A. Tel: 800.944.4671 Fax: 800.944.4679 impax@wilsontool.com

Working “L” +.25 Working “L” +.25

UNDER OVER R 12.7

3.02 1.2 X DIA. FOR 4.75 DIA. OR LARGER R .38

STANDARD MATERIAL M4 62-64 Rc.

SBR Point Dim ‘P’

Style Shank Working Length [L] Min OPTIONAL TIP

U.S.A. Tel: 800.944.4671 Fax: 800.944.4679 impax@wilsontool.com

STANDARD MATERIAL M4 62-64 Rc ALTERNATE MATERIALS 10V, 3V, ULTIMA M4

Working "L" Length

MSP B 08 - 32 RD P=4.55 P3 AL=30.8

Style Head Shank WorkingLength [L]

6 6 2.5 5.99 within .008 T.I.R. Round

U.S.A. Tel: 800.944.4671 Fax: 800.944.4679 impax@wilsontool.com

SBR Point Dim ‘P’ Key Type

MSPB 32 70 19 OB P=25 W=20 K1 Y90

3mm 4mm 6mm

Tol 1 Tol 1 Tol 1 Tol 1 Tol 1

Tol 2 Tol 2 Tol 2 Tol 2 Tol 2

U.S.A. Tel: 800.944.4671 Fax: 800.944.4679 impax@wilsontool.com

Style Shank Overall Length [L] Min Min Max

Style Shank Overall Length [L] Min Min Max

Shaded boxes indicate stock available.

U.S.A. Tel: 800.944.4671 Fax: 800.944.4679 impax@wilsontool.com

STANDARD MATERIAL ULTIMA TOOL STEEL OPTIONAL TIP

MSPX 16 - 80 25 RD P= 12.7 TOL2 Optima

MEPX 25 - 100 25 SQ P= 9.52 K1 Y45