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  • KM Netstal Elion 800 K 2019

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    paco67
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    The NETSTAL ELION 800 machine is an all-electric platform suited for high performance medical applications like producing 5ml syringes. It has a compact design with a 5-point clamping unit for fast mold movements. The machine also has a highly precise injection unit without ball screws, integrated media connections, and a flexible controller. The demonstration produced 16-cavity 5ml syringe molds out of COC plastic at a high rate of 4430 parts per hour. A high-quality mold was provided by Steiert Präzisionformenbau along with an automated take-out system from Waldorf Technik that handles the parts without touching to maintain quality in a clean room environment.

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    Brochure KM Netstal Elion 800 K 2019

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    The NETSTAL ELION 800 machine is an all-electric platform suited for high performance medical applications like producing 5ml syringes. It has a compact design with a 5-point clamping unit for fast mold movements. The machine also has a highly precise injection unit without ball screws, integrated media connections, and a flexible controller. The demonstration produced 16-cavity 5ml syringe molds out of COC plastic at a high rate of 4430 parts per hour. A high-quality mold was provided by Steiert Präzisionformenbau along with an automated take-out system from Waldorf Technik that handles the parts without touching to maintain quality in a clean room environment.

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    © All Rights Reserved
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    140 views6 pages

    KM Netstal Elion 800 K 2019

    Uploaded by

    paco67
    The NETSTAL ELION 800 machine is an all-electric platform suited for high performance medical applications like producing 5ml syringes. It has a compact design with a 5-point clamping unit for fast mold movements. The machine also has a highly precise injection unit without ball screws, integrated media connections, and a flexible controller. The demonstration produced 16-cavity 5ml syringe molds out of COC plastic at a high rate of 4430 parts per hour. A high-quality mold was provided by Steiert Präzisionformenbau along with an automated take-out system from Waldorf Technik that handles the parts without touching to maintain quality in a clean room environment.

    Copyright:

    © All Rights Reserved
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    of 6

    NETSTAL ELION 800

    16 CAV. SYRINGE
    Sales Briefing K 2019
    Marcel Christen, Product Management
    Machine
    NETSTAL ELION 800-130 / TS-150

    − All electric machine platform dedicated and perfectly suited for


    high performance medical applications
    − Compact machine design
    − Clamping unit with 5-point single toggle and unique crank arm
    design made for fast mold movements and shortest cycle times
    − Highly precise and powerful injection unit with rack pinion concept
    (no ball screw!)
    − Fully integrated media concept for seemless integration of mold
    supply media:
    − Hydraulic cores
    − cooling water
    − Air valves
    − Mold heaters control
    − Additional equipment and features for perfect clean room
    integration
    − Flexible and freely programmable machine controller aXos
    − Smart Operation for easy and safe machine operation supporting
    GMP manufacturing procedures
    1 | Fußnote, Arial, 8 pt;
    Quelle: Arial, 8 pt

    2
    Application
    16 cav. 5ml Syringe COC

    Clamping force 800 kN

    Application 5 ml Syringe
    Cyclic Olefin Copolymer (COC)
    Material
    TOPAS 6013M-07
    Cavities 16

    Part dimensions D=15 x 73mm

    Part weight 2.3 g

    Shot weight 36.8 g

    Cycle time 13 s

    Output 4430 pts/h

    Clean room class ISO 8

    1 | Fußnote, Arial, 8 pt;


    Quelle: Arial, 8 pt

    3
    Mold
    High quality mold with 16 cavities by Steiert Präzisionformenbau

    Mold Maker
    − Steiert Präzisionsformenbau, Germany
    Mold
    − Compact and reliable design
    − Highest precision
    − 16 cavities in 2 clusters
    − Full hotrunner (6‘400 W) with lateral injection point
    − injection unit contact with plunger nozzle
    − Dimensions (lxbxh): 456 x 396 x 458
    − Weight: 420kg

    1 | Fußnote, Arial, 8 pt;


    Quelle: Arial, 8 pt

    4
    Automation
    Fully integrated take out system by Waldorf Technik

    − High speed and high precision automation system


    − side entry take out unit
    − Parts handling without touching the high glossy surface of the
    parts
    − Mold open time max. 1.6s
    − Integrated digital parts printing
    − Integrated quality control:
    − Plunger stop diameter
    − Black spots
    − Printing quality
    − Separate quality shot take out
    − Clean room GMP Class C (ISO 8)

    1 | Fußnote, Arial, 8 pt;


    Quelle: Arial, 8 pt

    5
    Partner
    Thanks to all our partners

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