1 ™ rT ™ i Te . | | | | i} | i i Wy i. \ ps UF iD. \ i \ il i va Vatve- GuidE-LiNERS/ GuiDE-LINER: TOOLING Special Sorvico Tools go SpociatSorvice Tools Ngo Special Sorvica Tools Ngo spocial Sorvice Tous Special Sorvica Tools Ngo special Service Tools “Nghe special Service Tools gk spocial Sorvice Tos Special Service Tools “Nugho Spocial Service Tools ugh” Special Sorvice Tools “wgho spocial Sorvica TooIs Special Service Tools Ngo Spocial Service Tools ugh” Special Sorvice Tools gh Spocial Servica ToolsSIMPLE - FAST - ECONOMICAL #1 REPAIR METHOD FOR ALUMINUM & CAST IRON CYLINDER HEADS Our leadership in developing new, cost effective ways to repair worn valve guides led to the development of the ‘BRONZE BULLET” INTERRUPTED SPIRAL” GUIDE-LINER” over forty years ago. Guide-Liner® Benefits: + Superior Lubricity - Reduces valve stem sticking and galling, %* Oil control - Interrupted Spiral” reduces the possibility of excessive oll consumption. “* Tighter guide-to-stem clearances for improved performance. +* Improved wear characteristics vs. cast iron (see chart). Bullet nose feature allows Aluminum Cylinder Heads: for efficient installation without chamfering the %* Noneed to remove original guides. guide boss. %* No galled or scored guide holes. > No need for oversize guides. % Guide-to-seat runout maintained, Patented spiral retains engine oil where its needed. Precision formed for a consistent press-fit. Engine Rebuilder Friendly . . . Easy-To-Install Install in seconds with the auto-installer. Bronze Bullet* Guide-Liners* eliminate the need to chamfer guide bosses, as well as the expense of having to replace valves or guides. The Interrupted Spiral” provides superior lubrication and oil control DON’T SETTLE FOR IMITATIONS! USE THE ORIGINAL . K-Line® Pace 2BRONZE BULLET? VALVE GUIDE-LINER® 5-STEP INSTALLATION PROCEDURE he InstRucTIONAL VIDEOS .. Guive-LineR® INSTALLATION This professionally produced video gives you a detailed look atthe proper procedure for installing the K-Line® Bronze Bullet” Valve Guide-Liner® using recommended installation tools and KL9900 Valve Guide Boring Fixture (page 8). DVD. 15 minutes in length. Step-by-step instructions include: 1) Boring the valve guide 2) Installing the Bronze Bullet* Watch Here: 3) LD. finishing 4)Trimming excess 5) Flex Honing hits utube.com/watch?v=x0a0Tapacvo 1 R806 2100 RPM A Da Step 1 Bore Use a K-Line® Carbide Boring Tool (page 9) with a high RPM (2,100) Air Drill KL3808 (page 10) to bore out the original guide. ‘Must use a K-Line® Reamer Bushing (page 9) and K-Line® Valve Seat Bushings (page 6) for proper alignment results. For pow: y dered metal guides, longer life and absolute precision, try a Guide Pro® Solid Carbide Black Beauty” Boring Reamer (page 10). Step 2 INSTALL * Blow away chips * Insert Bronze Bullet® (pages 4-7) into holder assembly of the Bronze Bullet® Auto-Installer (page 11). * Drive into place with a short stroke H.D. Air Hammer KL2680 (page 11). * Ifthe Guide-Liner* installs hard and is under alot of stress; inal it is recommended that K-Line* Bronze Lube KL1225 (page Valve Guide-Line 11) be applied providing that the Guide-Liner® doesn't move > while ball broaching. If the Guide-Liner® installs easily, it is recommended that no Bronze lube be used. In most cases and in the beginning practice, no Bronze lube should be used. NOTE: On powdered metal guides you may need to runa Flex-Hone® (page 14) prior to installation. SO Nese Step 3 Size ‘Use Bronze Lube (page 11) in guide and on tool prior ~ came tosizing [sie ‘Insert KcLine” Ball Broach (page 12) in guide and drive by air with @ Broach Holder KLS758 or KLS759 (page 12) and Air Hammer KL2680 (page 14). Step 4 Trim Insert appropriate size pilot into K-Line* Carbide Guide ‘Top Cutter (page 13). Using a 2,100 RPM drill KL3808 (page 10), remove any excess Guide-Liner* material from each side ofthe valve guide. Step 5 Fuex-Hone (optionat) Run the appropriate size Flex-Hone*(page 14) through ‘the Guide-Liner® with a 2,100 RPM drill KL3808 (page 10). ‘One pass down and one pass up will provide the desired finish. NOTE: After flex honing, proper guide cleaning is required. ave Gide Fe Hone K-Line® Pace 35/16" 11/32” 3/8” 5mm 5.5mm. ‘6mm 6.6mm 7mm Choosing the Right Guide-Liner Select the proper guide 1.0. which corresponds to the clearances you desire. All Guide-Liners have been designed for maximum performance ‘when finished to the stated minimum finished guide 1.0. or larger. BRONZE BULLET® INTERRUPTED SPIRAL® VALVE GUIDE-LINERS® Choosing the Right Sizing Tool To obtain the recommended finished guide 1.0, select a slightly larger ball broach (due to material flow-back that ‘occurs during this sizing operation) typically, 001 to .0015 larger than the desired finished LD. Fractionat Sizes Min.Fin.ID Length PartNo. 310 (787) 3.13 (79.5) KLIS27STA Min.Fin.ID Length PartNo. 339 (8.61) 2.50 (63.5) KLI96ISTA 341 (8.66) 2.50 (63.5) KLI983STA 342 (8.69) 2.50 (63.5) KLI932STA Min.Fin,ID Length PartNo. 370 (9.40) 3.13 (79.5) KLI902STA 373 (947) 3.13 (79.5) KLI992STA 374(9.50) 2.50 (63.5) KLIS7ASTA Min.Fin.ID Length PartNo. 313 (7.95) 3.13 (79.5) KLIB40STA Min.Fin.ID Length PartNo. 343 (8.71) 3.13 (79.5) KLIBATSTA 344 (8.74) 2.50 (63.5) KLI921STA Min. Fin, 1D Length 374 (950) 375 (953) Part No. 3:13 (79.5) KLIBA2STA 2.50(63.5)_ KLIN75STA Highlighted part # designates universal length. Muumeter Sizes Min.Fin.ID Length PartNo. -197 (5.00) 1.63 (41.3) KLIBS8STA Min.Fin.ID Length PartNo. 216 (5.49) 2.25 (57.2) KLI8S7STA Min.Fin.ID Length PartNo. 738 (6.05) 2.25 (57.2) KLI906STA Min.Fin.ID Length PartNo. 260 (6.60) 2.50 (63.5) KLIB49STA ‘Min. Fin.ID Length — PartNo. 273(6.93) 2.50(63.5) KLI904STA 2756.98) 3.00 (76.2) KLI9I00STA 276 (7.01) 2.75 (69.9) KLI9I07STA Min.Fin.ID Length — PartNo. 312 (7.92) 2.50 (63.5) KLI944STA 313 (7.95) 2.50 (63.5) KL1933STA 313 (7.95) 3.00 (762) KL1937STA 314 (7.98) 2.50 (63.5) KLI997STA 315(8.00) 2'50(635) KL1939STA 315 (8.00) 3.15 (80.0) KL1968STA K-Line® Pace 4 Min, 2171851) ID Length 2.50 (63.5) KLI900STA Min. Fin. 1D Length . 236 (6.00) 2.25 (57.2) KLIBS6STA Min.Fin.ID Length PartNo. 277 (7.03) 2.50 (63.5) KLIBSOSTA 278 (7.06) 1.81 (46.0) KLI903STA 279 (7.09) 2.50 (63.5) KL1909STA Min.Fin.ID Length PartNo. 316 (8.03) 2.50 (63.5) KLIBS1STA 317 (8.05) 2.50 (63.5) KLI940STA 317 (8.05) 3.13 (79.5) KLI9IOTSTA 318 (8.08) 2.50 (63.5) KLI942STA 318 (8.08) 2.75 (69.9) KLI967STAMin. Fin.1D Length PartNo. Min.Fin.1D Length PartNo. 346(879) 250.635) KLISTOSSTA .354(899)3.13(79.5) KLIM5STA smm Min.Fin.ID Length PartNo. 10mm. 393 (9.98) 3.13(79.5) KLI920STA Min.Fin.ID Length PartNo. Min.Fin.ID Length PartNo. n 432(10.97) 2.50 (63.5) KLI98BSTA 433 (11.00) 3.25 (82.6) KLI905STA mm. Highlighted part # designates universal length. BRONZE BULLET® SMOOTH WALL VALVE GUIDE-LINERS® Fractional Sizes Min.Fin.ID Length PartNo. 312(7.92)3.13(795) KLIB4OK 5/16" Min.Fin.ID Length PartNo. f 343(8.71) 3.13(61.0) KLIBAIA 11/32’ Mi ID Length PartNo. 3/8" 374 (950) 3.13 (79.5) KLI8A2A Mitumeter Sizes Min.Fin.1D Length PartNo. .277(7.03) 2.50 (63.5) KLI8SOA 7mm Highlighted part # designates universal length, 0.36 Oversize THin-Watt 0.60 Heavy Dury Tuick-Watt in. Fio.ID Length Qty. PartNo, MinFin.ID Length Qty. PartNo. We 343(871) 3.13(79.5) 100 KLTB60A. 343(8.71) 3.25 (82.6) 100 KLI845A Min. Fin.ID Length Qty. PartNo, 3/8” .374(953) 3.130795) 100 KLIB6IA Borep Hote ToLerances FRACTIONAL MILLIMETER Fie] 34 665) - 3425(8700) Simm ]212(537 - 212566395) 11232") 372(945) - 37350487) 55mm |.247(627) = 2485 (6312) 3/8" [40411026 — 4055 (1030) 6mm | 266(676 - 2675(6.795) 66mm | 290(737) - 2915(7.408) oeretents Pending 7mm | 308(7.82) - 3095 (7.861) amm | 346(879) - 3475 (6827) Bronze Bullet, Interrupted Spi 85mm | 367(932) = 3685(9360) ide-Liner’, and Bron-EL* gmm | 385(978) — 3865 (9817) ae registered trademarks of -Line™ Industries, Inc 1mm |424(1077) - 4255 (1081) Vimm | 466 (11.84) ~_4675(1187) we So lee LO MELEE AO g PA GY K-Line® Pace 5BRONZE BULLET? GUIDE-LINER® KITS RO RX Sranparp Guipe-Liner” Air InsTaLLation Kits These tool kits are designed forthe smaller to mid-sized shop, answering the need for a more economical tooling kit package. Each kit features a Carbide Boring Reamer with accessories, packaged ina plastic storage box with step-by-step instructions ‘These kits are designed to be used with KL9907 or KL9910 Seat Bushing Kits Step 1 Step 2 Step 3 Step Guidsize [Boring [Reamer] Guide ] Auto all Tim TitNe. | Reamer | sushing | rush installer Broach Tool sie” x cS", | xuirigc9 |rxses2 | r.io36| 961] ruseearsi2 — seasisrs —xtssasrare | i707 11/32" | cizosc-o | x.9934 | K1036 | KL9962 | KL5857/:3435 KL5858/.3445 —KL5859/.3455 | KLI797 L1601Rx “ i 3/8” sey | #1173869 [9926] k.1036 | xi9963 | M1se72/376 — Kase7aia7s —Kise7a/a76. | xL1607 5mm . 330 dumm, | xcassece [xiv] kri036 |is0s7 | issov/s973 Kasvoar97e — Kuspo3/agea |KYA250 55mm | sassice |xsez | cise fasese |soar217 seonar7s Kssroae mser/21e5 ates ebm | 12555¢9 | kxa020 | rL1036 | x71 |aasers/2a7 aasen6/237s K1se17/238 w1se18/2385 KL8s 6.6mm | K13571¢-9 | K.9930 | KL1036 | KL9972} KL5825/.260 KL5826/.261 KLS827/.262 | KL3205. xx 7mm | 13576c-9 | K.9931 | KL1036 | KL9973 |kL5835/276 KLS836/.277 KLS837/.278 KL5838/.279 | KLIB97 wLio7ex 8mm bi | r1a5e1c9 |x929| kx1036 | xiss68 | Kiseer/ais — Kiseaerate —Kusees/ai7_ | xLIZ87 9mm | kasesc-9 | x.9935 | KL1036 | kuo960 | KLs864/354 KL5865/.355 KL5866/.356 | KL3235 xL1609Rx Guide Pro® Solid Carbide Boring Reamer. Vatve Seat Busnine Kits These kits offers sizes to fit most valve seats. Bushings easily disconnect from fixture head for quick size changes. kits come in a sturdy, padded plastic storage case. (KL9910(9Pc.Kit) Part No. 419907 (7 Pe.Kit) __ Ki9911 weal” PartNo. KL9912 13/16" KL9911 1 KL9913. 13/8" KL9912. 13/6 KL9914, 1a KL9913. 13/8" KL9915, 15/8" KL9915. 15/8" KL9916. 13/4" KL9916. 13/4" KL9917. 1-718" Ki9918 2 Kig918 et KL9919. 2/8 KL9919, 2a" These kits are designed to be used with the RX or NX Guide-Liner® Air Installation Kits K-Line® Pace 6 KL9920 2-1/2" sold separately)BRONZE BULLET® GUIDE-LINER® KITS NX Devuxe Guipe-Liner® Air Instatcation Kits Complete kit designed for use with KL9900, featuring the Black Beauty” Carbide Boring Reamer and deluxe tooling. Packaged in a plastic storage box, complete with step-by-step instructions. These kits are designed to be used with KL9907 or KL9910 Seat Bushing Kits. Step 2 Step3 Step4 _ Steps Reamer [Go-No-Go] Guide | Auto [Guide-Top] Cutter | Flex Removal] Guide Size Bushing | Gage | Brush | installer utter | Pilot | Hone | Tool | ~KitNo. Kiseaa/3i2, sie” KLr719ce-9 | k19932 | KL2500 | kL1036 | x1.9961 ] Kis845/313 | K.4235 | KL4738 | kL2427 | x1so80 | 5/16" Kisa46/314 K15857/3435 182" «.1728¢8-9 | Ki9934 | xL2s01 | KL1036 | k19962| Kisasa/3eas | KL4z35 | K.4239 | kL2428 | kis6e1 S KLI601NX K15859/3455 Kis72/374 | 318" .1735c8-9 | «19936 Ki2502 | KL1036 | K1.9963 | K15873/375 | K.4235 | KL¢240 | KL2419 | x15682 |. O K15874/376 K15901/.1973, smm svaiassece | k19921 |i.25i4 | kL1036 |.9957 | kLs90211978 | kLaz30_ | k.4247 | kL2222 | ise77 | SMM K15903/.1983, K15808/.217, “ KL5809/.2175, 5.5mm 135616C | K.9922 | xi2498 | KL1036 | xL99se | NiOe217° | vera | xu4z4e | K1.2424 | Kise7e | 55mm KLsa11/2185 K(5815/.237 vs K1se16/.2375 ‘ 6mm x13566c09 | 9929 | kize99 | KL1036 | x19971 | MSP | aaza3 | k.424s | k12423 | xis670 | Om KLse18/-2385 K15825/.260 6.6mm. 13571089 | K19930 Ki2504 | KL1036 | K1.9972] KL5826/.261 | K.4233 | KL4242 | KL2425 | k.5684 | 6-6m™ K15827/.262, K15835/.276 5 KL5836/277 ‘ 7mm 413576c8-9 | K.9931 | 41.2505 | KL1036 | x.9973 | K°9839/227 | x.4n33 | K.4243 | Kiz426 | Ls6as | 7™M K15838/279 «5847/5315, amm K1a5e1ce-s | k19933 | KL2506 | kL1036 | Ki.9968 ] KLse48/316 | K.4735 | KL4738 | kL2427 | x.so86 | SMM K15849/317, 16 K.5864/.354 ° x.ase6ce-9 | kL9935 | xL2s07 | KL1036 | x199s9| KLsa6s/35s | xL4235 | KLe2ea | KL2¢28 | kLs6a7 | 9M KLIG09NX K(5866/356 K5876/394 101 K13591¢8-9 | KL9939 | 4.2508 | kL1036 | kL9970 | KLs877/395 | x.4235 | K.4248 | Ki2429 | uses | TOM KL5872/396 K1 580/433, 14mm 11749089 | K99a7 | «12503 | kL1036 | kL9968 | xLsaa1/434 | x.4235 | K.4241 | Kize30 | xLsoao | 11mm K15882/.435 Guide Pro® Solid Carbide Boring Reamer. Steps 1, 4 & § use KL3808 Drill -2100 RPM. Steps 2 & 3 use KL2680 Air Hammer - 4,500 blows/min. ‘Step 3 recommended purchase (KLS758, KL5759) Ball Broach Driver. K-Line® Pace 7Step 1 BO RE KL9900 Boring Fixture) KL9900 Vatve Guive Borine Fixture The K-Line* Valve Guide Boring Fixture has been uniquely designed to meet the needs of the quality minded engine rebuilder. This boring fixture provides perfect alignment ‘with the valve seat for boring out worn valve guides prior to K-Line® Guide-Liner® Installation, Used in conjunction with K-Line* boring tools, including the Black Beauty® Guide Pro® Solid Carbide Boring Reamers, you can expect unmatched consistency, speed and performance. ‘Two-point alignment and positive clamping action ensures ‘that guide-to-seat alignment is precise. Finished in a durable hammertone blue powder coating, Made in US.A. US. Patent No. 5,281,057. Canadian Patent No. 2,090,627. Other US. & foreign patents pending Dimensions: 25°W x 24°D x 22"H FO.3,Holland, Ml KL9925 Fixture Stand (Gold Separately) Features * Accommodates all popular heads, cast iron and aluminum, including multi-valve dual overhead cam designs. * Adjustable V-cradle head stands (height & width) are non- tip for safe operation. * Twin bearings in boring fixture head for longer life. * Boring fixture head and stands are slightly angled to reduce operator fatigue. © Air control valve is centrally located for quick on/off clamping action. * Quick disconnect for interchangeable valve seat bushings. * Built-in alr tool holsters for easy air tool accessibility ‘A must for high-performance applications, heads with canted or opposing guides and production environments. KL9925 Fixture Stanp Custom designed to fit the KL9900 Boring Fixture, Enhances the ergonomics of the KL9900. Angled backsplash catches metal chips. Dimensions: 35°Wx24°Dx22"H FOB. Holland, M! KL9900 Reetacement Parts KL9900-29A Air Valve w/Lever KL9900-25 Spring Plunger KL9900-17 Plastic Tool Holster K-Line® Pace 8Step 1 BORE Buack Beauty® Carsive Borine Toots For Cast Iron Guipes The Ultimate Boring Too! for Precision and Extra Long Life ‘* Hardness - Rockwell C hardness of 93- Replacement Boring Tools for NX Series Guide-Liner® Kits 95 allows faster operating speeds with extended tool life - even in hardened guides. Kx1719¢B-9 | 312-030 | 5/16"Guide-Liners* 11725¢B-9 | 343-030 | 11/32"Guide-Liners* * Unique molecular structure resists galling or chip build up, resulting in reduced tool | KLI735CB-9 | 375-.030 | 3/8"Guide-Liners* ‘temperature. KL3566CB-9 | .236-.030 | 6.0mm Guide-Liners* * Lubricity - The lubricious surface aids in | KLa571¢B-9 | 260-030 | 6.6mm Guide-Liners* mee 2 ower temperature and KL3576C8-9 | 275-.030 | 7mm Guide-Liners* KL3581CB-9 | .315-.030 | 8mm Guide-Liners* * Low temperature application process | geggep.e | 354-,030""| mm Guide-Linen®™ eliminates the possibility of tool warpage or annealing. ‘Precision - Each reamer is carefully crafted to a 0002 tolerance or less. Hole sizing is x13591¢B-9 | 394-030 | 10mm Guide-Liners* k11749cB-9 | 437-.030 | 11mm Guide-Liners* Black Beauty? isa registered trademark of 9" OverallLength ‘true and consistent, K-Line® Industries, Inc. Stanparp Carsive Boring Toots For Back Beauty® Cast Iron Guibes Carsive Borne Toots Replacement Boring Tools for RX Series Guide-Liner* kits FOR BRONZE GuIDES Specifically designed to bore SSSR Manganese Bronze, Aluminum Bronze and Silicon Aluminum Bronze prior to Guide-Liner* installation, KL1719¢-9 | 312-.030 |5/16"Guide-Liners* KL1725¢-9 | 343-.030 | 11/32" Guide-Liners* KL1735¢-9 | 375 -.030 | 3/8” Guide-Liners” K13566C-9 | 236-.030 | 6mm Guide-Liners* KL3571¢-9 | 260-.030 | 6.6mm Guide-Liners* K13576C-9 | 275-.030 | 7mm Guide-Liners* KL3581¢-9 | 315.030 | 8mm Guide-Liners* k13ss6c-9 | 354-.030 | mm Guide-Liners* ‘Overall Length 9° Overall Length Reamer Busuines Replacement Reamer Bushings for NX/RX Series Guide-Liner® kits K-Line® Pace 9Step 1 BORE Guive Pro® Soup Carsive Biack Beauty® Boring Toots 2 6 lute design for faster cutting action “* Solid carbide and patented Black Beauty” process provide increased longevity me? “ Left hand flutes send chips down out of the way for size consistency Accurately bores in most types of valve guide materials * Pointed pilot for faster hole location + Patented tool design provides a smoother finish Patent No. 12231693 An exclusive line of Guide-Liner® boring tools designed to cut faster, ther Patents straighter holes. Coupled with our patented Black Beauty* process Pending and patented cutting geometric design, these solid carbide reamers provide a smoother finish. Life expectancy is considerably greater, ‘than standard brazed carbide boring tools. Ku3ssecc | .197-.030 | Smm K13se1cc | 216-.030 | 5.5mm Kiasescc | 236-.030 | émm Ku3s7ecc | 275-.030 | 7mm warziscc | 312-030 | 5/16" ki3seicc | 315-.030 | 8mm Ku1725cc | 343-030 | 11/32" kasssecc | 354-.030 | 9mm Kui73scc | 375-030 | 3/8" KL3808 Extra H.D. Air Drie Weighing in at only 2lbs, this drills 2 pleasure to work with overan extended period of time. Recommended for use with the K-Line® Boring Fixtures and carbide boring reamers because of its swift 2,100 RPM, no load speed. With its quality construction, including a 1/2. HP. motor and a 3/8" Jacobs chuck, this is one of the finest 3/8" air drills available. Go-No-Go Gauces Designed to be used as a quick check after boring the original valve guide. will detect under for over sizing of the, valve guide before installation of the Guide-Liner?, Will also help the machinist know when the boring tool is approaching dull stage and needs to be sharpened or replaced. K-Line® Pace 10Step 2 INSTALL x ighae i Bronze Buttet® Auto INSTALLER #1 Rated Installation Too! This universal tool features a Guide-Liner* holder incorporated into the driver assembly, making installation quick and effortless. Attach the Auto-Installer to the KL2680 H.0. Air Hammer, insert the Bronze Bullet* liner into the holder assembly, position the driver pilot and Bronze Bullet® liner into the bored hole and drive the Bronze Bullet® liner into the hole until the driver shoulder reaches the guide boss. The Auto-Installer eliminates the need for a separate holder and driver, and can cut installation time in half US. Patent No, 5,355,572 Smatt Diameter Bronze Buttet® Auto INSTALLER This line of metric auto installers features a reduced diameter Guide-Liner* holder for improved access to the valve guide in modern aluminum cylinder heads with small diameter valve bowls or overhead cam towers. US. Patent No. 5,255,572 Bronze Lue For Knurling and Reaming This ol is specially formulated for guide knurling and finish reaming, Reamer and arbor life will be extended if the proper amount and type of ois used. Bronze Lube should be used on bronze Guide-Liners*, but canalso be used on cast iron guides. KL1224 Pint KL1225 Quart K-Line® Pace 11.Step 3 SZ SSS Harp Curome Ptatep Batt BroacHes A simple, fast method for sizing the inside diameter of Bronze Guide-Liners*. Made of high quality tool steel, hard ‘chrome plated, with a special ground double ball configuration that quickly sizes the inside diameter and eliminates reaming orhoning, Use with KLS758 or KL5759 Broach Holder/Driver shown below with KL2680 Air Hammer (page 15). US. Patent No. 4,573,346. Canadian Patent No, 1,219,742, Pia 310 (787) 311(7.90) 312 (7.92) 3137.95) 314 (7.98) Era é § 341 (8.66) 342 (8.69) 3435 (8.725) 3445 (8.750) 345 (876) 3455 (8.776) 3465 (8.801) FEW 15873 372 (945) 373 (947) 374 (9.50) 3745 (9.512) 375 (953) 3755 (9.538) 376 (9.55) 377958) IMPORTANT: to obtain the recommended finished guide LD, a slightly larger ball broach will be required (due to material flow- fF Kis901 | 1973 (5.011) 15902 | 1978 (5.024) 15903 | .1983 (5.037) 15808 |217 (551) K1sa09 |.2175 (5.525) fq kuse10 | 218 (5.54) K1sa11 |.2185(5.550) KL5813 | 235 (5.97) 274 (6.96) 275 (6.99) 276 (7.01) 2777.04) 278 (7.06) 2797.09) 280(7.11) 281 (7.14) Kis814 | 236 (6.00) 15815 | 237 (602) Kisete | 2375 (6.033) 15817 | 238 (6.05) Kusais | 2385 (6.058) Kxs819 | 239 (607) 315 (8.00) 316 (8.03) 317 (6.05) 318 (6.08) 319 (8.10) 320(8.13) 15820 | 2395 (6.083) KL5825 | 260 (6.60) KL5826 | 261 (6.63) 3548.99) 355 (9.02) 356 (9.04) 15827 |.262 (6.65) -394,(10.00) 395 (10.03) 396 (10.06) EAC -433 (11.00) 434 (11.02) 435 (11.05) back that occurs during this sizing operation) typically, .001" (025mm) to 0015" (038mm) larger than the desired finished LD. K-Line® Pace 12 Air Hammer Batt Broacu Howper/Driver ior Parker Shank Replaceable fubberized Bumper IKL5759B | Replacement BumperStep 4 TRIM KL4235 Guive-Top Curter SS Designed to be used when cutting excess Guide-Liners*, It has replaceable carbide blades, which ate fastened fon with screws. Uses standard K-Line* guide-top cutter pilots. KL4236 Replacement Carbide Blade (2 required) KL4237 Replacement Holding Screw Cutter Pilots The tool shank is 5/8" in diameter x 4" long and the reversible carbide blade is.720 in diameter. KL4233 Sma. Diameter Dewuxe Guie-Tor Cutter Reversible Carbide Blade This deluxe cutter s ideal for cutting excess Guide-Liner* material from valve guide bosses in limited clearance areas found on small port cylinder heads. Pilots are interchangeable with the larger KL4235A Deluxe Guide- Top Cutter. Cutter Pilots The tool shank is 3/8" in diameter x 3% long and the KLA246 reversible carbide blade can KL4245 cut up to a 7/16" diameter 14242 guide boss. 14243 KL4234 Replacement Carbide Blade KL4230 5mm Detuxe Guive-Top Curter Reversible Carbide Blade This deluxe cutter is ideal for cutting excess Guide-Liner* material from valve guide bosses in limited clearance areas found on small port cylinder heads. The tool shank is 3/8" in diameter x 3% long and the reversible carbide blade can cut up to a 7/16" diameter guide boss. For use with the KL4246 5mm Cutter Pilot. KL4247 Cutter Pilot KL4230A Replacement Carbide Blade Guive-Liner® Trimmine Toot For manually trimming off excess Guide-Liner* material after installation. sie" 82 3/8" 55mm. 6mm 6.6mm, 7mm &mm_ ‘mm K-Line® Pace 13Step 5 (Optional) FLEX-HONE® Vatve Guipe Fiex-Hones® Ideal for Precision, Final Fitting | of Valves to Guide-Liners® machine. Simply run the closest size FLEXHONE® through the guide. Works | with all guide materials: cast iron, bronze, | BronL* and sicon aluminume-bronz. 5/16"(@mm) jecommended for one pass final finish on . Bronze Guide-Liners. ee (mm) 10mm : mm NOTE: After flex honing, proper guide cleaning is required. Recommended for use with KL2808 2100 RPM Air Ori to _ctvate approximately 2073 Ra In Bronze Gude-siners Guive-Liner® Removat Too KL2680 H.D. Air Hammer #1 Rated Removal Too! This high impact heavy-duty air hammer delivers short rapid strokes and uniform driving pressure, making it idealy suited for Guide-Liner* instalation, broaching and removal Built in regulator. Easily removes old Guide-iners* without disrupting original guide bore, Pilot aligns tool as you drive it through the guide, KL5758 Air Hammer Ball Broach Holder/Driver (page 16) required with removal tool when using | © .01 Opening pneumatic hammertoremove the Guideinet* |. Weighs on 3 Ibs + SWOAL * ACM, Air Consumption * 4,500 Blows Per Minute * Short Stroke 196" K-Line® Pace 14Steet-Grip® VALVE SEALS........ Positive Oil Control For positive oll control, nothing does the job better than this seal. A special Teflon® sealing element assures positive oil control, but will nat “dry up" valve stems. The special steel! housing will not crack or vibrate loose. The outside diameter of the housing is extremely narrow 0 it will have ample clearance on double valve spring setups. This seal has solved many problems connected with oil loss through the valve stems, Can also be used. ‘on thin-wall replacement guides, both cast iron and the Bronze Guide-Liners®. * Can be installed with your present valve guide machining tools for boot type seals. ‘* Specially formulated graphite impregnated Teflon* sealing element. Seating Hemant + Self-tightening seal design assures longer life. Top and orton + Steel housing will not vibrate loose, crack or disintegrate. US. Patent Nos 4,502,696; 4.822,061. Canadian Patent No, 890792 Vatve Seats Seat Drivers 122-1224] 1/4"x 385 322-1018, 322-1020, 322-1019, 322-1018 | 5/16°x.500 122-9003 | 39.1021, 322-1022, 122-1400 322-1019 |5/16"x 530 122-9005 | 122-1399 322-1020 |11/32"x.500 122-9004 |322-1023, 122-1223, 122-1221 322-1021 11/32"x 530 Protector SLEEVES 322-1022| 3/8"x.530 322-1023 | 3/8" x 562 1122-1223 | 5/16" 420 0122-1399 | 5/16" 420 +122-1221 | 11/32"x 562 122-1400 | 3/8" x 625 122-9000 | 122-1399, 322-1018, 322-1019, 122-1223 122-9001 | 322-1020, 322-1021, 122-1221 122-9002 _| 322-1022, 322-1023, 122-1400 “Designed for Detroit Diesel Designed for Harley-Davidson K-Line® Pace 15Bronze Vatve Guive Finish REAMERS +& Whether you are reaming Manganese Bronze, Aluminum 2165 (5.5mm) Bronze or Silicon Alurninum Bronze, you can count on 236 (6mm) cutting more holes per reamer. 260 (6.6mm) 2 Specially Muted, heat-treated and ground to give you e21s8, rw) improved cutting geometty. 310(787) 3110790) 2 Anew pointed plot allows for easier insertion into guide Sane" and better chip removal an = % You can count on getting longer life and greater onus consistency from hole to hole. 3147.38) 315 (8mm) 2 K-Line’s Bronze Valve Guide Finish Reamers produce a ‘316 8.03) smooth on-size LD. while they resist galing aT) Patent Numbers 4,231,693 and 5,971,728 341 (8.66) 342 (8.69) KL; . 343 (8.71) ‘K-Line Bronze Guide Reamers: Sans quick, accurate, long-lasting.” 1345 (876) 3543 (9mm) 001 371 (9.42) _ 372(9.45) = 373 (9.47) ena Star 3749.50) a0 375 (3/8") 00s. 377 (9.58) t + + te 378 (9.60) Number of Hotee cut All izes listed are in stock for immediate delivery. Special reamer sizes also available. Specials must be with (003 smaller than standard listed reamer. Charge for these is determined from the cost of larger standard size. ‘Additional grinding charge is added for H.S. Steel and Bronze Reamers. K-Line® Pace 16H.S.S. Finish Reamers For Cast Iron Vatve Guipes High quality reamers crafted from the finest tools steel and tempered for long life. Reamers are pi self-centering action. Spiral flutes give a smooth, even cut. A new pointed pilot allows for easi into guide and better chip removal. With proper care, they will accurately size thousands of guides. All sizes listed are in stock for immediate delivery. Special reamer sizes also available. Specials must be within 003 smaller than standard listed reamer, Charge for these is determined from the cost of larger standard size, Additional grinding charge is added for H.S. Steel and Bronze KL1060 197 (5.00) KL1061 214 (5.44) Reamers. KL1062 215 (5.46) KL1185 |.2165(5.50) KL1063 217 (5.51) KL1064 | 218 (5.54) xu1177 | 314(7.97) Ki1191 _|.355:9.02) KL1199 234 (5.94) 11112. | 315 (8.00) KL1192 _|.356 (0.04) Ku1216 235 (597) KL1174 | 316 (8.03) KL1215 _|.357 (9.06) KLI110 2362 (6.00) 11175 | 317 (8.05) KL1138 _|.358 0.09) KL1217 | 237 (6.02) 11178 | 318 (8.08) kL1124__|.371 9.42) KL1218 | 238 (6.05) Kui1e8 | 327 (8.31) KL1125__|.372(9.45) Kuints 250 (1/47) 11203 | 330 (8.38) KLI126 | 373 0.47) KL1207 | 258 (6.55) KL1210 | 340 (8.64) KL1127__|.374 (9.50) KL1208 | 259(658) KL1119. | 341 (8.66) ki1128 {375 (3/8) KL1173 _|.260(6.60) KL1120 | 342 (8.69) KL1139 | 376 (955) Ku1157_|.274(696) KL1121_ | 343 (8.71) KL1193_|.377(9.58) KLINT |.2756 (7.00) Kuri. | 3435 (11/327) KL1182__|.378 (0.60) Ku1214 276 (7.01) KL1122_ | 344 (8.74) KL1209 _|.37919.63) Kurs |.277(7.03) KL1123. | 345 (8.76) KL1194 _|.380(9.65) wui1a7 | 281 (9/32 11136 | 346 (8.79) KL1213 | 381 0.68) KLI116 | |.310(787) kui1a1_ | 347 (8.81) KL1196 _|.388 9.86) Kumn17 311790) 11137 | 348 (8.84) KL1197 _| 390 (25/64) wurnig | 312(5/167 11190 | 353 (8.97) KL1205 _|.393 (9.98) Kunis [313 (7.95) 11113. |.3542 9.00) Ki1114_| 3937 (10.00) K-Line® Pace 17Manuracturer TRADEMARKS BLACK BEAUTY®, BRONZE BULLET®, GUIDE-LINER®, GUIDE-PRO®, INTERRUPTED SPIRAL®, K-LINE®, & STEEL-GRIP® are all registered trademarks of K-Line Industries, Inc. DESMOND? is a registered trademark of Desmond-Stephan Manufacturing Company FLEX-HONE® is a registered trademark of Brush Research Manufacturing Company, Inc. TEFLON’ is a registered trademark of DuPont ©Copyright 2014, K-Line Industries, Inc. All copy and illustrations contained in this catalog are copyrighted. Absolutely no reproductions or use of any part is allowed without written permission from K-Line*. K-Line® Pace 18