Quality Assurance Plan For Turnouts: Assembly

Item Description: Assembly Raw Material: UIC 60 Kg Rail Shop: Machine Shop
Specification: IRS T-10/2000
Sl. No. Operation Details Machine Feature Dimensions Mode of Inspection Test to be Remarks
Description Performed
1 Switch Assembly Manually Switch As per relevant drg. By Tape & Gauge N.A.
2 Internal Inspection Manually Final switch As per relevant Drg.& Specification By Tape, Scale & Gauges N.A.
3 Final Inspection Manually Final switch As per relevant Drg.& Specification By Tape, Scale & Gauges N.A.
4 Painting of Switches Manually Final switch As per IRS T-10/2000 Visual N.A.
5 Punching & Stenciling Manually Final switch As per IRS T-10/2000 Visual N.A.
6 Packing Manually Final switch As per IRS T-10/2000 Visual N.A.
7 Dispatched to Consignee Manually Final switch As per PO. Visual N.A.
8 Color Identification Each switch is marked with separate color for its deviation at the end face of Rail for its easy identification. White Color – LH; Black Color - RH

9 Marking Marking on Switch is done according to IRS T-10-2000 / Our Manufacturing Mark 
10 Painting The finished goods after being passed by Inspecting Engineer are painted in accordance with clause no. 8.1, 8.2 & 8.3 IRS-T-10/2000. One
heavy coat of ready mixed paint red led, priming IS:102-1991. One coat of ready mixed verdigil green paint as per ISC 280 to IS: 117-1988, for
90 UTS Rails.
All slide chairs, bearing plates, CI casings, Tie-plates and other mild steel components shall, after inspection and approval, shall be painted
with temporary corrosion preventive fluids hard film, solvent type to IS:1153-1990 and shall not be packed until the film has dried to an
elastic film free from tackiness.
11 Stenciling of Switch details & After Painting the Switch, details & firm Monogram are stenciled with white paint in accordance with IRS-T-10/2000.
Firm Monogram