RENR7157-06

Component Locations November 2009

Description
Part Machine Schematic FLUID POWER SYMBOLS
Number Location Location
BASIC COMPONENT SYMBOLS
Attachment: System 3 Prime
Valve Gp - Control Auxiliary 259-7378 1 C-6 FWD MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Valve Gp - Negative Flow 171-0188 2 E-1 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE

Valve Gp - Pilot (Foot Pedal Press. & Flow) 206-3336 3 F-6

47 COMPENSATED)

Valve Gp - Relief (WITH BLOCK) (WORK TOOL) 177-2653 4 E-4

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Standard 320D & 323D (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Accumulator Gp - Pilot Manifold Note B 20 B-4
VALVES
Block Note B 21 C-7 2 VALVE ENVELOPES VALVE PORTS

Cylinder Gp - Boom Note A 22 F-1

Cylinder Gp - Bucket Note A 23 F-2 B
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Cylinder Gp - Stick Note A 24 E-2

CONTROL VALVES CHECK VALVES
Filter Gp - Case Drain Note B 25 A-4 AB A B

Filter Gp - Pilot Hydraulic Note B 26 A-3, A-4

P T P T
BASIC SPRING SHUTTLE PILOT
Filter Gp - Return Oil
Manifold Gp - Control
Note B
Note B
27
28
A-5
B-4, B-5
TOP VIEW NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

Motor Gp - Swing Note B 29 F-5
Motor Gp - Left Travel Note B 30 F-3
Motor Gp - Right Travel Note B 31 F-2 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Pump Gp - Main Hydraulic

Sensor As - Left Pump Pressure
Note B
Note B
32
33
B-2
B-2
320D and 323D Excavator MEASUREMENT ROTATING SHAFTS

Sensor As - Right Pump Pressure

Switch As - LH Travel Pressure
Note B
Note B
34
35
A-2
E-7 CC Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Switch As - Pilot Pressure Note B 36 A-7 2 320D: 323D:

COMBINATION CONTROLS
Switch As - RH Travel Pressure Note B 37 E-7
Swivel Gp Note B 38 E-3 MDE1-UP PBE1-UP
Tank Gp - Hydraulic Oil Note B 39 A-5 A6F1-UP LFL1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Valve Gp - Cooler Bypass Note B 42 A-6

A8F1-UP MANUAL CONTROL SYMBOLS
Valve Gp - LH Joystick Note B 44 B-7
A9F1-UP
Valve Gp - Load Control Boom Cylinder Note B 45 D-2 DD KGF1-UP
Valve Gp - Load Control Stick Cylinder Note B 46 D-5
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Main Control Note B 47 C-1 thru C-6 VIEW B TDH1-UP
Valve Gp - Pilot Travel Note B 50 E-6, E-7 32 DHK1-UP
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Valve Gp - Pressure Reducing Boom/Swing Note B 51 B-4

FAL1-UP
Valve Gp - RH Joystick Note B 53 B-6
Valve Gp - Shuttle Note B 54 A-6, A-7
KLM1-UP EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Valve Gp - Swing Cushion Note B 56 E-5 CXY1-UP ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Travel LT Counterbalance Note B 57 E-3 JGZ1-UP
Valve Gp - Travel RT Counterbalance Note B 58 E-2
2
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Note A: Refer to parts manual for specific cylinder information.
Note B: Part numbers are located on the main Hydraulic System Schematic according to HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
the effectivity of the machine.
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Tap Locations
Pressure, Sampling, and Sensor
UNIDIRECTIONAL UNIDIRECTIONAL
Tap Schematic
Description
Number
CC Left Pump Negative Flow Signal Pressure
Location
E-1
RIGHT SIDE VIEW System 3 Prime FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DD Right Pump Negative Flow Signal Pressure E-1 DIRECTION

EE Left Pump Delivery Pressure B-2

FF Right Pump Delivery Pressure A-2
GG Pilot Pump Delivery Pressure A-4 NEGATIVE FLOW VALVE GROUP © 2009 Caterpillar, All Rights Reserved Printed in U.S.A.
HH Left Pump Power Shift Pressure B-1
JJ Case Drain Pressure B-1
KK Right Pump Power Shift Pressure A-1
SOS Hydraulic Oil Sampling Port A-3

ELECTRICAL SYMBOLS TABLE

30 57 42 53 44 21 36 HYDRAULIC SYMBOLS (ELECTRICAL)

54
G
1 2 3 35 M
45 46 47 37 50 TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 28 inches)

22 27

RENR7157-06
20 24 PRESSURE SWITCH PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE

28 51 ELECTRICAL SYMBOLS (ELECTRICAL)

KK 32 JJ EE PRESSURE TEMPERATURE LEVEL FLOW

23 SWITCH SWITCH SWITCH SWITCH
22
WIRE NUMBER IDENTIFICATION CODES
HYD.
TANK ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD CURRENT STANDARD
25 HARNESS IDENTIFICATION CODE THIS EXAMPLE

32 31 25 26 29 INDICATES WIRE 135 IN HARNESS “AG”

WIRE

CIRCUIT NUMBER

24 Page
33 34 58 27 39 4 56 38 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

20 42 1 2 39 44 GG WIRE WIRE COLOR

B A
28 51 45 46 47 53 325-PK-14

24 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

FF HH SOS
34 33 26
32
22
33 34

23
25 30 31 29 21 36 3 35
26 27 57 58 4 56 38 54 37 50

MACHINE COMPONENT LOCATIONS MAIN PUMP & FILTER CIRCUITS

 7 6 5 4 3 2 1

MOTOR GP MOTOR GP MOTOR GP

SWING TRAVEL LEFT TRAVEL RIGHT
BUCKET BOOM BOOM
VALVE GP CYLINDER CYLINDER CYLINDER
PEDAL
PILOT SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
RP RT
F 206-3336 F
PG

DR

1 3 2 Pp3 Pp3 AR3 BR3 AR4 BR4

MU
T1 T1
VALVE GP BG AG
PILOT TRAVEL R.C.V-C
aR2 T2 T2
STICK
TP TT B1 A1 CYLINDER
DR
TRAVEL(L) TRAVEL(R) SINGLE SINGLE
AG BG BG
AG

μ μ μ μ

A B B A AL3 BL3
BACK FWD FWD BACK B A
E T1 T5 T2 T4 T6 T3
VALVE GP CC E
BL2 AL2 VALVE GP TRAVEL RT HL HR
TRAVEL LT COUNTERBALANCE
aL1 bL1 bR1 aR1 VALVE GP COUNTERBALANCE A1
BL1 AL1 BR1 AR1 VALVE GP
SWING NEGATIVE A2
CUSHION FLOW CONTROL
171-0188 B1
SWITCH AS. VALVE GP SWIVEL
LH TRAVEL SWITCH AS. RELIEF
PRESSURE RH TRAVEL (WITH BLOCK)
PRESSURE (WORK TOOL) P B2
R.C.V-D
177-2653
T

DD

D VALVE GP BR4 D
BL3 AL3
LOAD CONT. VALVE GP
STICK CYL. SP3 SPi SP2 AR4 BP3 BPi BP2 LOAD CONT.
BOOM CYL.
SDr BDr
aL2 aL1

aR4
R.C.V-A AL2 AL1 AR1 BR1 Pa1 BR3 AR3 R.C.V-B

Pa1 BL2 BL1 aR1 aR2 aR3

FA1 FB1 T AL4 aL4 SP1 ST aL3 Di4 Pi4 BR2 AR2 Pi1 BP1 BT aR5 R3
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
(Dimensions: 34 inches x 28 inches)
RENR7157-06

BLOCK
C C
BOOM(2)

TRAVEL(R)

BUCKET
SWING

BOOM(1)
ATCH

STICK(2)
TRAVEL(L)
STICK(1)
F2 (OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
Pb1 Di2 Pi2 Pi3 Di3 DST bR2 Di1 bR5
VALVE GP
CONTROL PL bR1 bR3 bR4 HR
HL AUXILIARY bL4 bL3 bL2 bL1
259-7378 PR VALVE GP
MAIN CONTROL
24 Page

EE PUMP GP
MAIN HYD. HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SENSOR RIGHT MAIN PUMP OUTPUT
PILOT PUMP OUTPUT
VALVE GP AS LEFT G2 M2
VALVE GP MANIFOLD GP P2 Pi1 P-IN PSA2 DR1 PSA1 PUMP
LEFT MAIN PUMP OUTPUT
LH JOYSTICK RH JOYSTICK TRAVEL SPEED CONTROL CIRCUIT
CONTROL T-OUT2 PRESSURE SUPPLY LINE
B JLP JLT JRT JRP DR2 DRAIN / RETURN LINE B
Pn2 LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
B1 A1 B2 A2
(TRAVEL)

PL HH
(SWING)

STICK SWING BUCKET BOOM Ps2

ATTACHMENT CONTROL CIRCUIT
VALVE GP RIGHT TRAVEL MOTOR CONTROL CIRCUIT
NO.1

NO.2

PRESS A2 LEFT TRAVEL MOTOR CONTROL CIRCUIT

(LOCK)

PsM2 SWING MOTOR CONTROL CIRCUIT

REDUCING
NO.3

μ μ μ μ μ μ μ μ
BOOM CYLINDER CONTROL CIRCUIT
BOOM/SWING G4 BUCKET CYLINDER CONTROL CIRCUIT
T STICK CYLINDER CONTROL CIRCUIT
OUT IN R L OPEN CLOSE DOWN R.C.V-B R.C.V-C SWING BRAKE CONTROL CIRCUIT
UP S3
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 P1 P2 Dr2 JJ NOTES:
P1 S1 Dr1 R.C.V : RETURN CHECK VALVE
PAC
DrM
ACCUMULATOR GP G3 LINE PATTERNS
DR3 DR4 Pi2 DR5 DR6
T-OUT1 Pressure Line
G PsM1
Ps1 Pilot / Load Sensing Pressure

A1 A2 A3 A4 A5 A6 A7 A8 E F
KK Drain / Return Lines
A1
Component Group
Pn1
R.C.V-A R.C.V-D OUT IN Attachment
VALVE GP PR Pi
Air Line
SHUTTLE
A3 CALLOUTS
A B4 B5 B6 B7 B8 VALVE GP T G1 M1 A
B1 B2 B3 PG PC YY Taps (Pressure, Sampling,Sensor) by letter
COOLER BYPASS FILTER GP
Pm
RETURN OIL 52 Components by number
FILTER GP
SENSOR FF
AS RIGHT
PILOT PUMP THIS SCHEMATIC IS FOR THE 320D AND 323D EXCAVATOR
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2
HYDRAULIC GG SOS PRESSURE ATTACHMENT: SYSTEM 3 PRIME
TANK GP
HYDRAULIC MEDIA NUMBER: RENR7157-06
FILTER GP
OIL CASE DRAIN PART #: 259-7473, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine with the key and
SWITCH AS. engine off and transmission shifter in neutral.
PILOT PRESS
Refer to the appropriate Service Manual for Troubleshooting, Specifications
and Systems Operations

7 6 5 4 3 2 1