MX60 ATS Controller

• Residential / Non-life saving applications

• Standard Transition ATS only
• No Lonwork/Modbus communication
• No I/O options

MX60 GEZC Service School Slide 1 of 31

 Contents
1. Introduction 13. Factory Configuration
2. Features 14. In-Phase Monitor (R50)
Operation
3. Configuration Jumpers
15. Sequence of Operation
4. MX60 Assemblies
16. Frequently Asked Questions
5. Differences between MX60 and MX50 (FAQ)
6. ZTX Cabinets
7. MX60 Controller Replacement Kits
8. ZTX Field Retrofit Door Kits
9. Part Number Cross Reference
10. Controller Replacement Method
11. Overall Installation – F17 ZTX
12. Overall Installation – F14 ZTX

MX60 GEZC Service School Slide 2 of 31

 1. Introduction

ZTX/MX60 designed for:

> Residential light industrial
> Non-life safety application
Agency Certification
> UL1008
> CSA C22.2
> IEC61000 series

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 2. Features

• Support voltage and Frequency ranges:

> 120V, 208/220/240V, 380/416V, or
440/480V
> 50/60 Hz
• Phase Type – Single or three-phase
• Exerciser: 7/14/21/28 days
• Test: No-load or Load
• In-phase Monitor (R50)
• Top-down Configurable Jumpers

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 2. Features (cont.)

• Keypad (or HMI) –

• Indicator LEDs
• Pushbuttons – better feel
• Keypad Controls
• Automatic Generator
Exerciser
• In-Phase Monitor
Operation

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 In MX50

3. Configurable Jumpers A – Timers

B -- Test
MX60

MX60 Top-down Configurable MX50 JP6

Jumpers !
JP1

JP1

JP6

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 4. MX60 Assemblies

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 5. Differences in 3-Phase PCB Assy.
MX60 MX50

50P-3031, 50P-3032, 50P-3033 50P-2021, 50P-2022, 50P-2023

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 5. Differences in Single-Phase PCB Assy.
MX60 MX50

50P-3000, 50P-3001, 50P-3002, 50P-3003 50P-2000, 50P-2006, 50P-2008. 50P-2011

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 5. Differences in MX60 PCB Assy.

SCR Type Relay Type

50P-3001, 50P-3002, 50P-3032, 50P-3033 50P-3000, 50P-3003, 50P-3031

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 5. Differences in ZTX F17 Key pad

MX60 MX50

57P-1158 57C-1013

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 5. Differences in ZTX F14 Key pad

MX60 MX50

58P-1207 58C-1009

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 5. Differences in Keypad Extension cable
End-to-end length = 12 inches
MX60

50W-1214

End-to-end length = 32 inches

MX50

57W-1026

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 6. ZTX Cabinets (cont.)

Nema-1 Nema-3R

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 7. MX60 Controller Replacement Kits
14 different types of MX60 controller replacement kits:

Note: Refer to document O-4065 for complete information

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 8. ZTX Field Retrofit Door Kits

Note: Refer to drawings for detail information

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 8. ZTX Field Retrofit Door Kits (cont.)

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 9. Part Number Cross Reference
Changes in parts from MX50 to MX60:

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 10. Controller Replacement Method

Remove protective cover Lift each corner of circuit

board to remove MX60
controller
Note: Refer to document O-4065 for complete information

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 11. Overall Installation – F17 ZTX

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 12. Overall Installation – F14 ZTX

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 13. Factory Configuration
MX50 Factory Configuration Software (50P-1171)
Attention: 50P-1171 replaced 50P-2016

Use Configuration Cable – 50P-2015

Supporting accessory:

One Port USB-232 converter

(with GEZC’s part number: 50W-1223 or
NI part number: 778472-01) shall be used.

For information about the USB converter,

visit --
http://sine.ni.com/nips/cds/view/p/lang/en/nid/12844

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 13. Factory Configuration
MX50 Factory Configuration Software (50P-1171)

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 13. Factory Configuration
MX50 Factory Configuration Software (50P-1171)

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 13. Factory Configuration
MX60 Factory Configuration Software (50P-1240)

Use Configuration Cable: 50P-2015

Configuration Kit: 50P-1239

Supporting accessory:

One Port USB-232 converter

(with GEZC’s part number: 50W-1223 or
NI part number: 778472-01) shall be used.

For information about the USB converter,

visit --
http://sine.ni.com/nips/cds/view/p/lang/en/nid/12844

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 13. Factory Configuration
MX60 Factory Configuration Software (50P-1240)

Different from MX50

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 13. Factory Configuration
MX60 Factory Configuration Software (50P-1240)

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 14. In-Phase Monitor (R50) Operation
R50 Calculation for 60Hz condition:

In terms of time interval –

360° = 16.67ms

1° = (16.67 ÷ 360) ms

1° = 0.0463 ms (or 46.3μs)

∴ 20° = (46.3 × 20)μs = 926μs

Suppose Δt = 700μs,

Then, Degree = 700/46.3 = 15.12

R50 Calculation for 50Hz condition:

In terms of time interval –

360° = 20ms

1° = (20 ÷ 360) ms

1° = 0.0555 ms (or 55.5μs)

∴ 20° = (55.5 × 20)μs = 1111μs (or 1.11ms)

Suppose Δt = 700μs,

Then, Degree = 700/55.5 = 12.6

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 15. Sequence of Operation

P: Time Delay to S2 Start

W: Time Delay to S2 Stable
T: Time Delay retransfer to S1
U: Time Delay to S2 Stop

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 15. Sequence of Operation

P: Time Delay to S2 Start

W: Time Delay to S2 Stable
T: Time Delay retransfer to S1
U: Time Delay to S2 Stop

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 16. Q&A

• Exerciser

• 9V Battery

• 1 minute wait needed to toggle R50 option

• Timer Configuration

• Threshold Fail and Restore levels

• Disable the R50 for Util-Util Operation

• Set P, U timers to 0 sec for Util-Util Operation

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