0 BALL VALVE의 TORQUE DATE: 2020.09.

24
CLASS: 150LB SIZE : 3"
1. Seating Torque ( T1 )

Dr= Retainer Diameter(mm)

DS= Seating Diameter(mm)

P=Hydro Seat Pressure(bar)

α =Seating Angle( α° )

υ = Coefficient of friction

R= Ball Radius(mm)

F1=F2/sin α

F2= . Ds 2 . P / 4

Ds ≔ 87

P ≔ 28
⎛⎝ ⋅ Ds ⋅ P⎞⎠
2
F1 ≔ ――――= ⎛⎝1.665 ⋅ 10 4 ⎞⎠
4

N= Spring Q'ty N ≔ 32

ε = Spring Constant(Kg/Cm) ε ≔ 5 ――

Ls = Comp. Length(mm) Ls ≔ 3.5 F2 ≔ ((N ⋅ ε ⋅ Ls)) = ⎛⎝5.492 ⋅ 10 3 ⎞⎠

Dr= Retainer Diameter(mm)

DS= Seating Diameter(mm)

F3= .( Dr 2 − Ds 2 ) .P / 4

Dr ≔ 96.3
⎛⎝ ⋅ ⎛⎝Dr 2 − Ds 2 ⎞⎠ ⋅ P⎞⎠
F3 ≔ ――――――― = ⎛⎝3.749 ⋅ 10 3 ⎞⎠
4
Seating Torque ( T1 )= F1+F3+F4.r. υ / sin ((α))

υ = Seat Ring Coefficient of friction

r ≔ 62.5

α ≔ 44.1

υ ≔ 0.02

F1 + F2 + F3
T1 ≔ ――――― ⋅ r ⋅ υ = 275.54
sin ((α))
2. Paking에 의한 Torque ( T2 )
⎛ d2 2 − d1 2 ⎞
Packing 단면적 당 압축력(Pg) : ⎜―――― ⎟ .P.
⎝ 4 ⎠
Packing의 길이 : Lp

Packing의 마찰 계수: μ0

Packing의 In Dia.:d1

Packing의 Out Dia.:d2

d1 ≔ 30

d2 ≔ 50

Lp ≔ 50 ⎛ d2 2 − d1 2 ⎞
⎟ ⋅ P ⋅ = ⎛⎝3.519 ⋅ 10 ⎞⎠
3
Pg ≔ ⎜――――
1 ⎝ 4 ⎠
μ0 ≔ 0.02 ―― 2

Packing과 Stem의 압축력 F4=Pg. .d1.L. μ0

2
F4 ≔ Pg ⋅ ⋅ d1 ⋅ Lp = 16.581 ⋅

Paking에 의한 Torque ( T2 )

T2= F4. d1/2. μ0

d1
T2 ≔ F4 ⋅ ― ⋅ μ0 = 49.743 ⋅
2

3 Stem의 Thrust Torque ( T3 )

3. Stem의 Thrust Torque ( T3 )

Vertical Load (F5)

d3= In Dia. of Thrust Washer d3 ≔ 30

d4= Out Dia. of Thrust Washer d4 ≔ 40

1
μt =Coefficient of friction μt ≔ 0.01 ―― 2

Stem의 상승 힘 F5= . d1 2 .P/4

⋅ d1 2 ⋅ P ⎛
F5 ≔ ―――― = ⎝1.979 ⋅ 10 3 ⎞⎠
4
Thrust Washer의 단면적 S= ( d4 2 − d3 2 ). /4

⎛⎝d4 2 − d3 2 ⎞⎠ 2
S ≔ ――――⋅ = 549.779
4
Thrust Washer의 단면적에 수직으로 받는 힘 F6=F5. μ .S

2
F6 ≔ S ⋅ F5 = 1.088 ⋅

Stem의 Thrust Torque ( T3 )

T3=F6 . ((d4-d3)/2+d3/2). μ0
⎛ ((d4 − d3)) d3 ⎞
T3 ≔ F6 ⎜――― + ―⎟ ⋅ μ0 = 4.352
⎝ 2 2 ⎠

4 Up Lode DU Bush의 마찰 TORQUE( T4 )

4. Up Lode DU-Bush의 마찰 TORQUE( T4 )

T4=(F1+F2+F3). ―― .Lt1. μt
2
dt1= In Dia. of DU-Bush dt1 ≔ 32

Lt1= Out Dia. of Du-Bush 길이 Lt1 ≔ 12

1
μt =Coefficient of friction μt ≔ 0.01 ―― 2

⎛ ⋅ dt1 ⎞ 2
F7 ≔ ((F1 + F2 + F3)) ⋅ ⎜――― ⋅ Lt1⎟ = 15.614 ⋅
⎝ 2 ⎠

dt1
T4 ≔ F7 ⋅ ―― ⋅ μt = 24.982
2
5. Low Lode DU-Bush의 마찰 TORQUE( T5 )

T5=(F1+F2+F3). ―― .Lt2. μt
2
dt2= In Dia. of DU-Bush dt2 ≔ 40

Lt2= Out Dia. of Du-Bush 길이 Lt2 ≔ 10

⎛ ⋅ dt2 ⎞ 2
F8 ≔ ((F1 + F2 + F3)) ⋅ ⎜――― ⋅ Lt2⎟ = 16.264 ⋅
⎝ 2 ⎠

dt2
T5 ≔ F8 ⋅ ―― ⋅ μt = 32.529
2

6.BALL VALVE 전체 TORQUE ( T )

T=T1+T2+T3+t4+T5

T ≔ T1 + T2 + T3 + T4 + T5 = 387.1