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Separation and Puri Fication Technology: Sciencedirect
Separation and Puri Fication Technology: Sciencedirect
A R T I C LE I N FO A B S T R A C T
Keywords: The selective recovery of copper(II) from Cu-Zn sulfate solutions using solvent extraction and N,N-dialkyl-N′-
Solvent extraction hydroxypyridine-2-carboximidamides as extractants was investigated. Three compounds were synthesized and
Copper their extractability toward copper(II) and zinc(II) was studied. The influence of process parameters such as the
Zinc pH of aqueous phase, shaking time, diluent type and also extractant’s structure and concentration on efficiency
Selective recovery
of both metals ions extraction was presented. Results indicated that the equilibrium pH and type of the organic
diluent had the biggest impact on the copper(II) extraction efficiency, its selectivity over zinc(II), and the
stoichiometry of formed copper complex. Obtained experimental data were used to develop a method of copper
(II) extraction from Zn-Cu sulfate solution composed of 40.9 g/L Zn(II) and 1.2 g/L Cu(II). A flowsheet was tested
in laboratory-scale reactors and the conducted test confirmed the possibility to selective recover of Cu(II) over Zn
(II), and the concentration of Cu(II).
1. Introduction sensitive to the changes of pH. Moreover, the main shortcoming of these
reagents is low stability in contact with acidic solutions or at higher
The growing demand of industry for metals leads to the rapid ex- temperature [18,19]. The potential of the oxime reagents was a moti-
haustion of the best or the simplest available resources, which stimulate vation to synthesize novel complexing agents such as pyridine ketox-
the search for new environmental - friendly solutions. The basis of imes and pyridineamidoxime derivatives. The extraction ability of the
hydrometallurgy is justified not only by economical, but also ecological pyridylketoximes towards copper(II), zinc(II), cadmium(II), iron(III),
considerations. Hydrometallurgical processes have been widely used in nickel(II) and cobalt(II) has been widely investigated [20–27]. The
separation, purification, and recovery of metal not only from ores but most interesting studies have mainly focused on extraction with 1-(2-
also from solid wastes and wastewaters [1–4]. A great deal of emphasis pyridyl)tridecan-1-one oxime, which shows excellent phase separation,
has recently been put on the recovery of metals such as Cu and Zn from low entrainment losses to a raffinate, very high selectivity, and stability
low-grade ores [5]. Both metals are also among the most common against temperature, acidity and light. Disadvantage of this reagent is
heavy metals in industries wastewaters and electronic scrap [6,7]. the stability of extracted copper complex, which decomposition re-
Solvent extraction is also the most used method that separates and quires presence of oxalate ions. N-alkyloxypyridinecarboximidamides
concentrates metallic ions in aqueous solution [8–11]. Reactive liquid- and N,N-dialkyl-N'-hydroxypyridinecarboximidamides are also capable
liquid extraction has become an effective and widely used separation to coordinate metals ions in different aqueous solutions [28–30]. Ex-
technique, because of its speed, ease, selectivity, and cost effective. ample of such extractants is N,N-dihexyl-N'-hydroxypyridine-2-carbox-
More than 20% of the world copper production is generated directly at imidamide (DH2PIA) showing very good extractive property towards
mine sites through heap leaching of oxide ores followed by solvent copper(II) and selectivity over iron ions. While DH2PIA is very suitable
extraction and electrowinning to high quality cathode [12]. Selective to apply for recovery of copper in the presence of iron(II) and iron(III)
copper extraction from acidic sulfate solutions is typically accomplished [30], its application to recovery of copper(II) from Cu-Zn sulfate solu-
using commercial hydroxyoxime extractants such as LIX 63, LIX 64N, tions has not been proposed so far. Therefore, the present work has
LIX 65, SME 529, M5397, LK-C2. The Cu(II) extraction with the hy- aimed to test the N,N-dialkyl-N'-hydroxypyridine-2-carboximidamides
droxyoxime extractants can be successfully done at low pH values with (Fig. 1) as extractants of copper over zinc from the Cu-Zn sulfate media.
high selectivity towards Zn, Fe, Ni [13–17], but the selectivity is In order to establish the optimal extraction and separation of copper
⁎
Corresponding author.
E-mail address: karolina.wieszczycka@put.poznan.pl (K. Wieszczycka).
https://doi.org/10.1016/j.seppur.2019.03.100
Received 18 December 2018; Received in revised form 24 March 2019; Accepted 30 March 2019
Available online 05 April 2019
1383-5866/ © 2019 Published by Elsevier B.V.
P. Aksamitowski, et al. Separation and Purification Technology 222 (2019) 22–29
23
P. Aksamitowski, et al. Separation and Purification Technology 222 (2019) 22–29
[M(II)]aq,0 − [M(II)]aq,eq
%E = × 100%
[M(II)]aq,0 (2)
contact with strong acidic solutions. The obtained results also reveal
that regardless on pH of the aqueous phase, used organic diluents and
on structure of the reagents the extraction of Zn(II) does not exceed 5%.
In the case of copper(II) the extraction percentage is found to increase
as the equilibrium pH increases to the level dependent on the diluent
type and the imidamide structure.
In heptane, DH2PIA shows a high yield of extraction already at the
equilibrium pH of 1.5 (E = 75%), and further increase in the pH results
in reaching the maximum just at pH of 2 (Fig. 3A). D2EH2PIA in
heptane forms complex with Cu(II) with lower yield than using DH2PIA
(Fig. 3B). At pH of 1.5 Cu(II) is extracted in 50%, while the maximum
extraction is achieved above pH of 3.5.
When using toluene as a diluent, maximum of the Cu(II) extraction
by using DH2PIA and D2EH2PIA as the extractants are shifted towards
higher equilibrium pH values (Fig. 4). In the case of DH2PIA at pH of
1.5 Cu(II) is extracted in 15%, while the maximum extraction is ob-
served at pH of 4. The extraction curve obtained for D2EH2PIA also
shows inconsiderable extraction at pH of 1.5 (%E = 12%), and the
maximum extraction is observed around pH of 4.
The changes of the diluent from aliphatic to aromatic also influences
the value of pH0.5. This parameter determines the value of equilibrium
pH of the aqueous phase at which 50% of the metal is transported to the
organic phase. It was shown that the pH0.5 values for copper decreases
as diluent changes from heptane to toluene. In the case of DH2PIA the
pH0.5 values were found to be 1.2 and 2.8 in the heptane and toluene
solution, respectively, while for D2EH2PIA 1.4 and 2.9, respectively.
The replacement of heptane and toluene by their industrial coun-
terparts (Exxsol D80 and Solvesso 100, respectively) does not affect
Fig. 3. Influence of pH on extraction of Cu(II) and Zn(II) by DH2PIA (A) and significantly the change in the efficiency of copper(II) extraction
D2EH2PIA (B) dissolved in heptane ([Extractant] = 0.1 mol/L; [Cu(II)] = [Zn (Fig. 5). In the case of D2EH2PIA dissolved in Exxsol D80 at pH of 1.5
(II)] = 0.01 mol/L; [SO42−] = 0.05 mol/L; T = 303.15 K; dashed lines re- Cu(II) is extracted in 60%, while the maximum extraction is ob-
present approximations). served ≥ pH of 3, and using Solvesso 100 as the diluent at pH of 1.5 the
24
P. Aksamitowski, et al. Separation and Purification Technology 222 (2019) 22–29
Fig. 5. Influence of pH on extraction of Cu(II) and Zn(II) by D2EH2PIA dis- Fig. 6. Logarithmic relation between distribution ratio of Cu(II) and equili-
solved in Exxsol D80 (A) and Solvesso 100 (B) ([Extractant] = 0.1 mol/L; [Cu brium pH obtained for D2EH2PIA dissolved in different diluents
(II)] = [Zn(II)] = 0.01 mol/L; [SO42−] = 0.05 mol/L; T = 303.15 K; dashed ([D2EH2PIA] = 0.1 mol/L, dashed lines represent linear regressions).
lines represent approximations).
According Eq. (4) the extraction equilibrium and the distribution
21% extraction is observed, while the maximum yield is indicated at pH ratio (D) can be written as follows:
greater than 3.5. Moreover, the extraction of zinc(II) using both com-
[(CuLn (HL)m)(2+) − n][H+]n
mercial diluents is also inconsiderable. K ex =
¯ ](n + m)
[Cu2 +][HL (5)
The differences in the extraction efficiencies depend on type of di-
luent have been studied by various researchers [32–36]. They have [(CuLn (HL)m )(2+) − n]
indicated that the metal extraction kinetic strictly depends on physical D=
[Cu2 +] (6)
properties of the diluents e.g., dipole moment, solubility parameter,
dielectric constant. Especially diluents with a high dipole moment such Eq. (6), after rearrangement and logarithmic transformations, can be
as toluene can interact strongly with an extractant, then the extractant rewritten as Eq (7) and used to estimate of n and m values:
impose an additional energy barrier for the extractant to leave the di-
logD = (n + m)log[D2EH2PIA] + logKex + npH (7)
luent environment and take part in metal complex formation. In the
case of the chelate extractant, such as the studied imidamides, the in- The results of the conducted analysis presented in Fig. 6, indicate
teraction with toluene causes an additional energy barrier counter- that in the case of heptane, Exxsol D80 and Solvesso 100 used as or-
acting the dissociation of –OH. Therefore, the formation of the metal ganic diluent, the slopes of the lines obtained from the plot logD versus
oxime complex can be less preferred than using the aromatic diluent. pH was close to 1 (0.785, 0.710 and 0.659, respectively), which in-
Similar effect has been observed for 2-hydroxy-4-octylox- dicates that during extraction one H+ is released in the aqueous
ybenzophenone oxime, for which better equilibrium performance and medium. Using Exxsol D80 as diluent, the slope obtained is milder
kinetics have been found for the aliphatic than for the aromatic diluent (0.421, R2 = 0.997). This value can suggests that in Exxsol D80 the H+
[37]. release is observed but further transport to the aqueous phase is hin-
dered by limited interfacial activity of the diluent. The released hy-
3.2. Effect of diluent on stoichiometry of extracted species drogen ion from cation exchange enhances the acidity of solution, and if
the transport is limited the effect on the equilibrium of metal extraction
The previous paper have shown that the extraction of Cu(II) by is also limited.
DH2PIA as extractant is based on the cationic exchange reaction, but The experimental data was also plotted as relation logD–pH and log
the stoichiometry of the extracted species depends on the type of di- [D2EH2PIA], and presented in Fig. 7. As observed, the obtained lines
luent. In toluene copper(II) is extracted as CuL (HL) , while in heptane as are straight with slopes of 2.073 (R2 = 0.996) and 2.096 (R2 = 0.998)
CuL (HL)2 [30]. In the case of D2EH2PIA the graphical analysis was also for heptane and Exssol D80, respectively, and these values indicate that
conducted using similar assumption as stated for DH2PIA (Eqs. (4)–(7)). in the aliphatic diluent 2 molecules of D2EH2PIA participate in the
The extraction reaction of Cu(II) by D2EH2PIA can be written as extracted copper complex. In the case of toluene and Solvesso 100, the
follows: obtained lines are also straight with slopes indicating copper co-
2+ (2+) − n +
ordination by 1 molecule of ligand or mixture of the complexes in
Cuaq + (n + m) HLorg = (CuLn (HL)m )org + nHaq (4) which Cu is coordinated by 1 and 2 molecules of D2EH2PIA (slopes
25
P. Aksamitowski, et al. Separation and Purification Technology 222 (2019) 22–29
-3
y = 2.073x - 1.489 y = 2.096x - 1.641
R² = 0.996 R² = 0.998
-4
y = 1.486x - 2.923
logD-pH
R² = 0.999
Heptane
-5
Exxsol D80
Toluene
y = 1.418x - 3.232
R² = 0.998 Solvesso 100
-6
-2.0 -1.5 -1.0 -0.5 0.0
log[D2EH2PIA]
1.486 with R2 = 0.999 and 1.418 with R2 = 0.998 for toluene and
Solvesso 100, respectively).
3.3. Selectivity
26
P. Aksamitowski, et al. Separation and Purification Technology 222 (2019) 22–29
Table 1
Cu(II) and Zn(II) stripping from loaded organic phase after extraction with
DH2PIA and D2EH2PIA (0.1 M) dissolved in toluene or Solvesso 100.
Organic phase
Cu Zn Cu Zn
Organic phase
Cu Zn Cu Zn
Fig. 11. Flowsheet for recovery of copper(II) from solution containing 40.9 g/L
Zn(II) and 1.18 g/L Cu(II) using as extractant D2EH2PIA dissolved in Solvesso
100.
27
P. Aksamitowski, et al. Separation and Purification Technology 222 (2019) 22–29
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05.005.
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Solvent Extr. Ion Exch. 27 (2009) 50–62, https://doi.org/10.1080/
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Acknowledgements traction of copper(II) from ammonium chloride and hydrochloric acid solutions
with hydrophobic pyridineketoximes, Sep. Purif. Technol. 95 (2012) 157–164,
The work was financed by a statutory activity subsidy from the https://doi.org/10.1016/j.seppur.2012.04.025.
[23] A. Parus, K. Wieszczycka, A. Olszanowski, Cadmium(II) extraction from chloride
Polish Ministry of Science and Higher Education for the Institute of solutions by hydrophobic pyridyl ketoximes, Hydrometallurgy 105 (2011)
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Appendix A. Supplementary material 01496395.2010.498802.
[25] K. Wieszczycka, M. Krupa, A. Wojciechowska, A. Olszanowski, Recovery of nickel
(II) ions from sulphate/chloride solutions using hydrophobic pyridylketoximes,
Supplementary data to this article can be found online at https://
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doi.org/10.1016/j.seppur.2019.03.100. 2014.957312.
[26] K. Wieszczycka, A. Wojciechowska, M. Krupa, Equilibrium and mechanism of cobalt
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