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Hydrometallurgy 180 (2018) 132–138

Contents lists available at ScienceDirect

Hydrometallurgy
journal homepage: www.elsevier.com/locate/hydromet

Recovery of rare earths from nitric acid leach solutions of phosphate ores T
using solvent extraction with a new amide extractant (TODGA)
⁎ ⁎
Dongdong Xu, Zeb Shah, Yu Cui , Limin Jin, Xiujing Peng, Hao Zhang, Guoxin Sun
Institute for Smart Materials & Engineering, School of Chemistry and Chemical Engineering, University of Jinan, No. 336, West of Nan Xinzhuang, Jinan, 250022,
Shangdong, PR China.

A R T I C LE I N FO A B S T R A C T

Keywords: The rare earths in phosphate ores are not effectively utilized and they cannot be directly extracted from leach
TODGA liquor with the traditional extractants, such as organic phosphoric acid. This paper presents a new solvent
Rare earths extraction method for rare earths from nitric acid leaching of phosphate rock using N,N,N′,N′-tetraoctyl diglycol
Phosphate ores amide (TODGA) without interfering with the normal route for fertilizer production. When the concentration of
Solvent extraction
extractant increased to 0.1 mol/L, the extraction rate of lanthanum, cerium, praseodymium, and neodymium
have been found to be 98.1%, 99.1%, 98.8% and 98.6%, respectively. The recovery rate reached to 99.9% when
a three-stage countercurrent extraction was carried out on the simulated leach solution. There was almost no
extraction of other impurity ions and the rare earths could be separated with TODGA from Ca2+, PO43−, Fe3+,
and Mg2+. The presence of phosphoric acid in solution enhanced the extraction of rare earth ions. The stripping
of the loaded rare earth in the organic phase was readily carried out with water under room temperature with
high efficiency. The mixed rare earth oxides (REO) with an assay of > 95% could be recovered as a final product.

1. Introduction Many research efforts have been dedicated to developing more ef-
ficient methods of recovering REEs (Alemrajabi et al., 2017; Aly and
The rare earth elements (REEs) are the fifteen lanthanides in the Mohammed, 1999; Banda et al., 2012; Beltrami, 2014; Hirai and
periodic table along with scandium and yttrium. They have become a Komasawa, 1991). Solvent extraction has proved to be an efficient
significant topic of interest in the metals industry due to a global supply technique for the recovery and enrichment of metal ions. The main
shortage and increasing demand (Humphries, 2010; Jordens et al., advantages of this technique are the continuous operation, low cost,
2013). This situation has motivated many companies to develop pro- effective separation and easy automatic control (Maes et al., 2017; Su
cessing techniques for extracting REEs from rare earths- bearing de- et al., 2016).
posits. Phosphate ores are considered as a potential source of rare A number of extractants have been used for the recovery and se-
earths (Li et al., 2006), in which REEs are substituted in the phosphate paration of REEs from leach liquors. Several neutral extractants have
ore lattice for calcium ions or are present as mineral inclusions in the shown good extraction properties of rare earths. Tributyl phosphate
ore. Phosphate ores usually contains an average of 0.1–0.8% of rare (TBP) was used to extract rare earths from an aqueous solution pro-
earth oxides. Therefore, processing of phosphate ores for REEs while duced by nitric acid leaching of phosphate ore concentrate, and about
producing phosphate fertilizers and phosphoric acid (Mao et al., 2017) 95%, 90%, 87% and 80% of neodymium, cerium, lanthanum, and yt-
has recently become a special target (Al-Thyabat and Zhang, 2015; Kim trium, respectively, could be extracted in optimum conditions (Jorjani
et al., 2014; Moldoveanu and Papangelakis, 2013; Panda et al., 2014). and Shahbazi, 2016). Furthermore, the extraction efficiency of REEs
Nitric, sulfuric, and hydrochloric acids have been used as leaching from nitrate solution by TBP decreases with increasing hydrogen ion
agents for the extraction of REEs from phosphate ores (Antar and Jemal, concentration in the aqueous medium (Ferdowsi and Yoozbashizadeh,
2008; Bandara and Senanayake, 2015; Borai et al., 2016; Brahim et al., 2017). A new technique with CH3P(O)(OC8H17)2 (P350) was proposed
2008; Jorjani et al., 2011; Wang et al., 2010; Zafar et al., 2006). to recover rare earths from nitric acid leaching of phosphate ore
Compared with sulfuric acid, the rate of REE recovery is much higher without interfering with the normal route for fertilizer production and
using nitric acid as a leaching agent (Binnemans A et al., 2013; there was a better extraction efficiency at 0.4 mol/L HNO3 (Li et al.,
Fernandes et al., 2013; Rollat, 2016). 2006). These extractants can extract REEs only at lower acidity in a


Corresponding authors.
E-mail addresses: chm_cuiy@ujn.edu.cn (Y. Cui), chm_sungx@ujn.edu.cn (G. Sun).

https://doi.org/10.1016/j.hydromet.2018.07.005
Received 9 April 2018; Received in revised form 15 June 2018; Accepted 12 July 2018
0304-386X/ © 2018 Published by Elsevier B.V.
D. Xu et al. Hydrometallurgy 180 (2018) 132–138

narrow range and they cannot be used to directly extract REEs from mixtures were then transferred to a centrifuge for two-phase separation,
leach liquors. then the aqueous phase was used for the analysis. The effects of rare
Certain organic acid extractants have also shown good extraction earth ion concentration, pH of the aqueous phase, contact time, tem-
properties of rare earths. The recovery of Dy with 97% purity and Tb perature, and concentration of extractant in the organic phase were
with 83% purity from rare earth chloride solution of monazite mineral investigated. All the elements in the aqueous phase, were analyzed by
using PC 88A has been reported (Mishra et al., 2000). Guo used P204 inductively-coupled plasma atomic emission spectrometry (ICP–AES)
and P507 to remove rare earth elements, which showed better results at and UV/Vis spectrophotometry.
acidity of 0.30 mol/L with 95% of REEs extraction efficiency (Guo The back extraction of the rare earth metal ions was carried out with
et al., 2014). Kumar found that the extraction of metals using Tulsion deionized water.
CH-96 decreases exponentially with the increase in acidity for a given The stripping solution was subjected to precipitation of rare earths
amount of resin used (Kumar et al., 2010). TOPS 99, an equivalent to with H2C2O4 solution, the precipitates were filtered, dried and ignited
di-(2-ethylhexyl) phosphoric acid has also been employed for the sol- at 700–800 °C to obtain the rare earth oxides (Zafar et al., 2006).
vent extraction and separation of REEs from phosphoric acid solutions The concentration of rare earth metal ions in the organic phase after
with 80% extraction efficiency (Radhika et al., 2011). Conventional the extraction experiments was calculated using a mass balance equa-
acid extractant could not be used over a wide range of acidities, and the tion. The distribution ratio (D) and extraction rate (E%) were calculated
acidity of the leachate needs to be adjusted with NH3 or NaOH before from the equation given below:
extraction. Hence, this process increases cost and produces large
C0 − Ci
amount of waste water. Our previous work has shown that TODGA have D=
Ci (1)
excellent extraction performance towards REEs under a wide acidity
range. The extraction of rare earth metals with TODGA have been C0 − Ci
E% =
studied recently (Gergoric et al., 2017; Murakami et al., 2016). How- C0 (2)
ever, no one has yet explored the use of TODGA to separate and recover
rare earths from phosphate rock leachate. where C0 is the concentration before solvent extraction and Ci is the
We have extended our work to the extraction of REEs from the concentration of the aqueous phase after solvent extraction equili-
phosphate ore leaching liquor with TODGA as the extractant. The new brium.
process is proposed to recover rare earths from phosphate ore without
interfering with the production of phosphoric acid, because almost no 3. Results and discussion
phosphoric acid is extracted. TODGA has been synthesized and applied
in REEs separation in our laboratory owing to the high extractability, 3.1. Extraction of rare earth elements with TODGA
good stability and interfacial property of the TODGA-REE complex.
TODGA has shown lower water-solubility compared to other ex- 3.1.1. Effect of acid concentration on extraction of REEs with TODGA
tractants (Sasaki et al., 2007; Shimojo et al., 2008; Wang et al., 2017). The effects of acidity of HNO3 (in the range of 1.0 to 5.0 mol/L),
Another advantage of TODGA is the rapid extraction of rare earth ions H3PO4, and mixed HNO3-H3PO4 on the extraction ability of TODGA
from nitrate media at high acidity. This eliminates the need for alkali from a mixture of REEs (10−3 mol/L of each metal) was first evaluated.
solutions to adjust the acidity and thus greatly reduces aqueous waste. Experiments were performed with extractant concentration of
The results showed that rare earths could be rapidly separated with 0.02 mol/L, a contact time of 30 min, a phase ratio of 1:1, phosphoric
TODGA from nitric acid leaching liquor of phosphate ore. In this work, acid concentration of 1.0 mol/L, and a temperature of 25 °C.
the deionized water was selected to strip REE3+ from the loaded or- The experimental results obtained were used to compare the acidity
ganic phase with a high efficiency. The REEs is precipitated from the effects of the pure nitric acid system, pure phosphoric acid system, and
strip solution as rare earth oxalates, then upon calcinations the oxalates mixed nitric acid/phosphoric acid extraction system. TODGA showed
were transformed into rare earth oxides (Li et al., 2006; Maes et al., almost no extraction of rare earth elements in the presence of pure
2017). A good separation of the phosphorus in the phosphate form and phosphoric acid. The extraction efficiency in the mixed acid system was
the REEs can broaden the nitric acid phosphate fertilizer product chain. better than that of the pure nitric acid system (Fig. 1). Due to the basic
nature of the C=O group, TODGA extracted the lipophilic nitric acid
2. Experimental into the organic phase while the phosphoric acid was not extracted.
These data suggested that phosphoric acid enhanced the extraction of
2.1. Materials and reagents TODGA in the presence of nitric acid.
(a) lanthanum (b) cerium (c) praseodymium (d) neodymium.
The extractant TODGA with high purity (> 96%) was prepared in When keeping the concentration of H3PO4 at 1.0 mol/L, the ex-
our lab according to the established procedure (Sun et al., 2010). The traction performance with increasing concentration of HNO3 is shown
water used in all experiments was deionized water. All other chemicals in Fig. 2. The distribution ratio increased with the increasing of the
were analytical-reagent grade and used directly without further pur- nitric acid concentration within the range of acidity for all the REEs
ification. studied. This may be due to the common-ion effect of nitrate anion with
Different REE oxides with purities > 99.5% were dissolved in dilute the increase of HNO3 concentration. The extraction performance of
nitric acid and mixed to prepare the simulated REEs feed solution. Prior TODGA on extraction of REEs was in the order: Nd3 + > Pr3 + > Ce3
+
to the extraction experiments, the hydrogen ion concentration of the > La3 +. The extraction and distribution ratio increased gradually
liquor was adjusted using analytical grade nitric acid and phosphoric with the increase of the atomic number of lanthanides. Similar results
acid. According to the composition of phosphate rock acid leach solu- were reported by Mowafy, et al. for the extraction of lanthanides
tion (Li et al., 2006), the simulated acid leach solution was prepared (Mowafy and Mohamed, 2014; Mowafy and Mohamed, 2017).
containing Ca (12,800 mg/L), Fe (1325 mg/L), Mg (325 mg/L), P
(5150 mg/L), S (1128 mg/L), and REEs (72.4 mg/L). 3.1.2. Effect of contact time
Fast extraction kinetics is beneficial for industrial process. To study
2.2. Separation process the effect of extraction time, the extraction of REEs was performed by
shaking the two phases for different duration ranging from 5 to 60 min.
The organic phase composed of TODGA and 1-octane, and aqueous The other parameters are: TODGA: 0.02 mol/L, HNO3: 3.0 mol/L,
phases were mixed in oscillating tubes and shaken for 30 min. The H3PO4: 1.0 mol/L and phase ratio of 1:1 at a temperature of 25 °C. Fig. 3

133
D. Xu et al. Hydrometallurgy 180 (2018) 132–138

Fig. 1. The extraction effect of rare earth elements in different system.

Fig. 2. Effect of the concentration of nitric acid on the extraction of rare earth Fig. 3. Extraction effect of REEs as a function of contacting time.
ions.
experimental conditions constant. TODGA concentration of 0.02 mol/L,
shows that the extraction almost reaching equilibrium within five HNO3 concentration of 3.0 mol/L, H3PO4 concentration of 1.0 mol/L,
minutes. The extraction of REEs from mixed acid solutions with TODGA phase ratio of 1:1 and contact time of 30 min were used in these ex-
is fast for practical applications. periments. It can be seen from Fig. 4 that the extraction distribution
TODGA concentration: 0.02 mol/L, temperature: 25 °C, phase ratio: ratios of La, Ce, Pr and Nd all decreased as the temperature increased,
1:1. indicating that the reaction is exothermic and the low temperature is
favorable for the extraction. Thus, 25 °C was selected as the optimal
temperature.
3.1.3. Effect of temperature
TODGA 0.02 mol/L, phase ratio 1:1, and contact time 30 min.
The effect of temperatures was studied on the TODGA extraction
In order to understand the extraction mechanism, it is helpful to
efficiency at 15, 25, 35, 45, and 55 °C while keeping all other

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D. Xu et al. Hydrometallurgy 180 (2018) 132–138

Fig. 4. Effect of temperature on extraction of REEs by TODGA.

obtain the thermodynamic parameters of the extraction because en-


tropy and enthalpy changes could significantly affect the extent of the
metal ion extraction equilibrium. The values of enthalpy change
(ΔrHmθ), entropy change (ΔrSmθ), and Gibbs free energy (ΔrGmθ), were
calculated according to the thermodynamic formula:

⎡ ∂ log K ex ⎤ −∆r Hθm


⎢ ⎥ =
⎢ ∂
⎣ ()
1
T

⎦P
2.303R
(3)

and

log D = log K ex + nlog[TODGA (O) ] − log YRE (4)

By keeping [TODGA] and YRE constant, the following equation was


derived:

⎡ ∂ log K ex ⎤ ⎡ ∂ log D ⎤
⎢ ⎥ =⎢ ⎥ +0
⎢ ∂
⎣ ()
1
T

⎦P ⎣ ()
⎢ ∂ 1 ⎥
T ⎦P (5) Fig. 5. A) Effect of phase ratio on extraction of REEs by TODGA. TODGA:
0.02 mol/L, contact time: 30 min, and temperature: 25 °C. B) Extraction rates of
From (3) and (5), Eq. (6) was arrived to obtain the enthalpy change: REEs with 0.04 mol/L and 0.10 mol/L TODGA, phase ratio 1:1, temperature:
25 °C.
⎡ ∂ log D ⎤ −∆r Hθm
⎢ ⎥ = 3.1.4. Effect of phase ratio
⎢ ∂
⎣ ()1
T

⎦P
2.303R
(6) The volume ratio of the two phases plays an important role in the
extraction process. The ratio of organic to aqueous phase (Vo/Va) was
The gibbs free energy change and entropy change were calculated changed from 1:2 to 2:1, TODGA concentration of 0.02 mol/L. It can be
by the following equations: seen from Fig. 5A that the extraction of REEs increased gradually as the
phase ratio increased. Lanthanum extraction is the weakest of the light
∆r Gθm = −RTlnKθ = ∆r Hθm − T∆r Sθm (7)
rare earths studied. The extraction efficiency of La is lower at low or-
The thermodynamic function values of extracting La, Ce, Pr, Nd ganic phase ratio, and increased dramatically with the organic to
were calculated with Eqs. (6) and (7) and the results are given in aqueous phase up to 1:1, after that point the increase slowed. There-
Table 1. The enthalpy change of several ions is negative, indicating that fore, the phase ratio of 1:1 is suitable for the extraction efficiency of
this type of extraction reaction is exothermic. The variations in the La3+, Ce3+, Pr3+, and Nd3+. The extraction of 0.04 mol/L and
changes of the thermodynamic properties of the extraction process may 0.10 mol/L TODGA with the phase ratio of 1:1 is shown in Fig. 5B,
be due to the differences in the radii of the different ions and the co- which shows that all four rare earth ions have high extraction rates.
ordination of TODGA with the metal ions.
3.1.5. Effect of TODGA concentration
Table 1 The rare earths were extracted by varying the concentration of
TODGA extraction of lanthanide thermodynamic function values. TODGA from 0.02 to 0.1 mol/L dissolved in 1-octane. The extraction
RE3+ ΔrHmθ(kJ·mol−1) ΔrGmθ(kJ·mol−1) ΔrSmθ (J·mol−1﹒K−1) experiments were conducted using 5 mL of the pregnant liquor and
5 mL of the organic phase at a temperature of 25 °C, a contact time of
La3+ −49.97 −22.30 −92.80 30 min, and concentrations of phosphoric acid and nitric acid in the
Ce3 + −54.19 −23.40 −96.60
aqueous solution were 1.0 and 3.0 mol/L, respectively. Fig. 6 shows the
Pr3+ −67.21 −24.78 −140.1
Nd3 + −68.16 −25.50 −143.2 effect of TODGA concentration on the extraction of REEs. When the
TODGA concentration increased from 0.01 to 0.20 mol/L, the amount

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D. Xu et al. Hydrometallurgy 180 (2018) 132–138

Fig. 6. Extraction behavior of REEs as a function of TODGA concentration. Fig. 8. The IR spectra of TODGA and coordination compounds with rare earths.

Fig. 9. Extraction of REE species on TODGA.

Fig. 7. Effect of rare earth ion concentration.

Table 2
Stripping rate of rare earth with pure water.
RE3+ Stripping rate (%)

3+
La 85.6
Ce3 +
90.1
Pr3+ 95.6
Nd3 +
99.9

Table 3
Extraction results of the simulated acid leach solution.
Elements Concentration (g/L) Concentration (g/L) Extraction (%)
(before extraction) (after extraction)

Ca 12.8 12.3 3.58


Fe 1.33 1.30 1.51
Mg 0.33 0.32 0.22
Fig. 10. Three-dimensional structure model.
P 5.15 5.15 0
S 1.13 1.13 0
REEs 0.07 3.90 94.6 3.1.6. Effect of rare earth ion concentration
In this experiment, the effect of the cerium concentration on ex-
traction efficiency of TODGA with the increase in HNO3 concentration
of rare earth extraction increased significantly. At concentration of
was studied. The Ce3+ concentration in the solution was varied from
0.04 mol/L, the extraction efficiency for all ions investigated is over
0.001 mol/L to 0.010 mol/L, and the nitric acid concentration in the
95%, thus it was selected as the suitable concentration for further ex-
feed solution varied from 1 mol/L to 5 mol/L, phosphoric acid 1 mol/L.
periments.
As shown in Fig. 7, the Ce extraction increased with rising concentra-
Contact time 30 min, temperature 25 °C, phase ratio 1:1.
tions of nitric acid and decreased slightly with the increase of Ce3+ ion

136
D. Xu et al. Hydrometallurgy 180 (2018) 132–138

Fig. 11. The suggested flow chart for recovery of rare earths from phosphate rock with TODGA.

concentration up to 0.01 mol/L in the feed solution. This data con- are near 95% extracted. These data show that the rare earths could be
firmed that TODGA had high extractability for rare earths from HNO3/ separated effectively from the other substances in the leachate using
H3PO4 mixed solution. TODGA.

3.2. Stripping experiment 3.4. Precipitation and recovery of rare earths

Usually, the rare earth ions were stripped by mixing the solutions To obtain the oxides of the lanthanides, 5% H2C2O4 solution was
with aqueous mineral acids (typically, hydrochloric acid or nitric acid), added into the stripping solution which resulted in the oxalate pre-
which lead to the production of additional wastewater. In this research, cipitation of REEs. The REES oxalates were then ignited at 700–800 °C
deionized water was first tested to strip REE3+ from a loaded organic in an air atmosphere to convert to oxides. The purity of the rare earth
phase. The extraction experiments were conducted using 5 mL deio- oxides (REO) was > 95% with the recovery rate > 94%.
nized water and 5 mL of the loaded organic phase at 25 °C, and a
contact time of 20 min. The result is summarized in the Table 2. All the 3.5. Extraction mechanism
tested lanthanides, La, Ce, Pr and Nd, had high stripping rates with
deionized water. The stripping rate of Nd was nearly 100%. Therefore, 3.5.1. IR spectra of ligand and the complexes
water was chosen as a good stripping agent in this work. Stripping with According to the IR spectra of the ligand and the complexes (Fig. 8),
water does not introduce other inorganic salts and acids, which makes the wave number of the stretching frequency of C]O band was shifted
it an ideal choice for the environmental considerations. to lower values, from1653 to 1610 cm−1. On the other hand, the ether
stretching vibration, at around 1080 cm−1 did not show any shift. The
3.3. Detection of the extraction of phosphorus and other metal ions results suggested that the carbonyl group of TODGA is more strongly
coordinated with REE than the oxygen atom of the ether group. The
The organic phase, after extraction, was stripped with water and the broad band near 1650–1610 cm−1 may be the superposition of the
phosphorus molybdenum blue method was used to detect if phosphorus coordination C]O peak and the free extractant C]O peak, which was
was present. The test was done by taking 2–3 mL of the stripped aqu- dominated by the coordination peak.
eous liquid in a small beaker, adding 3–5 drops of 6 mol/L nitric acid,
after shaking 1 mL of ammonium molybdate was added. A clear col- 3.5.2. Structural model
orless solution indicated that there was no phosphoric acid in the or- A structural model was proposed for the TODGA-rare earth metal
ganic phase. These results indicated that the TODGA extraction can complex as shown below. In this proposed mechanism, each TODGA
achieve complete separation between the rare earth elements and ligand with its O]CeCeOeCeC]O backbone acts as tridentate O
phosphoric acid. donor, where the two carbonyl O atoms and the one ether O atom bind
The extraction of the coexisting ions, such as Ca2+, PO43−, Fe3+, to the REE metal ion. The central metal ion forms a 9-coordinat
and Mg2+, was tested with the simulated phosphate ore acid leach structure. The result is the formation of six 5-membered chelate rings
solution. The concentration of the above ions was analyzed by ICP. As that improved the stability to the molecular architecture. Strong elec-
shown in Table 3, there is < 4% extraction of impurity ions while REEs trostatic force in the low-dielectric constant organic solvent requires the

137
D. Xu et al. Hydrometallurgy 180 (2018) 132–138

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