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PERKINS 1300 Fault Diagnosis - EN - V2-Pages-1-7,9-44
PERKINS 1300 Fault Diagnosis - EN - V2-Pages-1-7,9-44
Two types of faults are found by the engine control module (ECM) and retained in its memory, they are
active faults and inactive faults. Active faults and inactive faults are shown on the diagnostic tool as
“ACTIVE CODES” and “INACTIVE CODES”.
An active fault is one that was found by the engine control module and has not been repaired.
When an active fault has been repaired, it becomes an inactive fault after 15 seconds.
An inactive fault is one that was an active fault at some time, but is not present now. This could
be because it was repaired, or it is an intermittent fault.
The self-test system should be fitted to every application, it can be used to find faults in the engine
management system.
A special diagnostic tool is necessary to operate the full range of diagnostic tests on the engine
management system. (Please refer to the Workshop Manual TPD 1353 E)
In order to understand the meaning of the lights & buttons installed by Zordan on the dashboard, you
need to refer to the file « CODE INDEX ZORDAN ».
1. Set the start switch to the ‘ON’ position, but do not start the engine.
2. Press the self-test button (PD) once.
Notes:
If there are no ‘ACTIVE CODES’ retained in the memory of the ECM, the red lamp will flash
once, then the orange lamp will flash three times. For further information refer to "Flash codes"
on page 246.
If there are any ‘ACTIVE CODES’ retained in the memory of the ECM, the red lamp will flash
once. Then the orange lamp will flash a code. If there is more than one code retained, there will
be a short delay between codes.
When all of the retained ‘ACTIVE CODES’ have been shown, the red lamp will flash twice.
Then, if there are any ‘INACTIVE CODES’ retained, the orange lamp will flash a code. If there is
more than one code retained, there will be a short delay or the red lamp will flash once,
between codes.
When the test is complete, the red lamp will flash three times.
This test will check the outputs for open circuit faults.
Note: Before this test is done, check for faults codes, see Operation 17-1. This will assist with fault
diagnosis.
Notes:
If there are any ‘ACTIVE CODES’ retained in the memory of the ECM, the red lamp will flash
once. Then the orange lamp will flash a code. If there is more than one code retained, there will
be a short delay between codes.
When all of the retained ‘ACTIVE CODES’ have been shown, the red lamp will flash twice.
Then, if there are any ‘INACTIVE CODES’ retained, the orange lamp will flash a code. If there is
more than one code retained, there will be a short delay or the red lamp will flash once,
between codes.
When the test is complete, the red lamp will flash three times.
For example, an active code « 121 » would be related to the following problem:
Then, as per the code indicated, you need to look for the fault, as per indicated. If it comes from a
sensor, refer to the data below.
Thermistors:
Thermistors are used to measure temperature. They are the sensors for:
3 4 5 6 7 8 9
1
2 10
12 11
A W255
Continued
1 5V
0V
B °F(°C )
W261
3 4 5 6 7 8 9
1
2 10
12 11
A W255
Continued
7 Exhaust brake enable switch, a = off, b = on 14 Air-valve solenoid for the radiator-shutter
5 Amp max
24
86 80
25
30 Amp 87
21
22
30
87 41
23
a 42
2 b 1
10 Amp 2
25
86 80
46
87
4
30
87
6
5
34
10 Amp C E B A
16
17
7
a b
15
8
10 Am p
47
9 10
30 87
87
10 Amp
56
86 80
a
11 b
28
10 Amp 12
33
13
50
14
51
A W256
5 Speed switch, a = reset accelerator, b = set coast 16 Barometric absolute pressure sensor
ECM
a
10 Amp b 1
43
2
44
a b
10 Amp 3
35
4 a b 5
a
31
32
b
9
14
a b 38
6
52
a b
7
37
a b
8
36
a b
10 Amp 9
4
10
11
30 87
12
87
49
86 80
6
13 30
5
B
14 C 13
10 Amp A 7
27
3
15 8
11
2
16 1
3 29
17 12
39
18 40
59
60
58
57
19 55
53
54
45
48
10
20 18
19
21
20
B W257
ECM
a
10 Amp b 1
43
2
44
a b
10 Amp 3
35
4 a b 5
a
31
32
b
9
14
a b 38
6
52
a b
7
37
a b
8
36
a b
10 Amp 9
4
10
11
30 87
12
87
49
86 80
6
13 30
5
B
14 C 13
10 Amp A 7
27
3
15 8
11
2
16 1
3 29
17 12
39
18 40
59
60
58
57
19 55
53
54
45
48
10
20 18
19
21
20
C W257
Flash
Condition description Comments Probable causes
code
224 Flash memory corrupt ECM memory loss Internal ECM problem
2)
Signal greater than 276 kPa (40 lbf/in
Sensor for engine oil pressure Faulty circuit connection. Sensor
225 2,8 kgf/cm2 with the engine start key in the
faulty: in range failure
“ON” position. Engine protection disabled
Hydraulic pressure sensor signal Circuit short, high, defective
226 HPS signal above 4.9v
out of range - high sensor
ATA device earthed or
231 ATA data link fault ATA link open or short circuit. VPM fault
overloaded
Unable to forward EMC message ATA Data link circuits shorted
Will not turn warning light on
to ATA DCL high or low
233 Tachometer buffer is inactive VPM not receiving Tacho signal Circuit 97D open or shorted
Unable to forward ATA message to EST plugged in, W/key off and
234 Will not turn warning light on
EMC VPM powered up
235 VPM/ECM DCL fault No ECM diagnostic replies DCL circuits 97AT and/or 97AS
625 ECM inactive, background fault ECM software fault Replace ECM
628 Unexpected ECM reset fault Internal ECM power reset Battery connections fault
631 ROM self test fault ECM failure Internal ECM fault
632 RAM self test fault ECM failure Internal ECM fault
654 Watchdog time-out fault VPM software fault detected VPM will reset
CODE INDEX
ITALIANO ENGLISH DEUTSCH CODE
ELETrROMAGNETE PER STARTER STARTER ELECTROMAGNET ELEKTROMAGNET FÜR ANLASSER EMS
ELETrROVALVOLA SOLENOID VALVE ELEKTROVENTIL EV
ELETfROVALVOLA BENZINA GASOLINE SOLENOID VALVE BENZIN-ELEKTROVENTIL EVB
ELETrROVALVOLA GPL LPG SOLENOID VALVE GAS-ELEKTROVENTI EVG
FUSIBILE FUSE SICHERUNG F
FUSIBILE (02A) FUSE (02A) SICHERUNG (02A) FO2A
FUSIBILE (WA) FUSE (10?.) SICHERUNG (1OA) FIOA
FUSIBILE(15A) FUSE (15A) SICHERUNG (15A) FI5A
FUSIBILE (1A) FUSE (1A) SICHERUNG (1A) FIA
FARO ILLUMINAZIONE HEADLIGHT LAMPE FI---F4
FUSIBILE (25A) FUSE (25A) SICHERUNG (25A) F25A
FUSIBILE (2A) FUSE (2A) SICHERUNG (2A) F2A
FUSIBILE (SOA) FUSE (SOA) SICHERUNG (30A) F3OA
FUSIBILE (50A) FUSE (50A) SICHERUNG (50A) F5OA
FUSIBILE (SA) FUSE (SA) SICHERUNG ( 5A) F5A
FUSIBILE (7,5A) FUSE (7,5A) SICHERUNG (7,5A) F75A
FUSIBILE (BOA) FUSE (BOA) SICHERUNG (BOA) FBOA
FUSIBILE (BA) FUSE (BA) SICHERUNG (BA) F8A
GALLEGGIANTE FUEL SENDER SCHWIMMER / TANKGEBER G
ECM: SPIA ANOMALIA ECM ECM: FAULT-WARNING LIGHTS ECM: ANOMALIE WARNLAMPEN HI
SPIAANOMALIA FAULT-WARNING LIGHTS ANOMALIEWARNLAMPEN HI I H2
ECM: SPIA ANOMALIA ECM ECM: FAULT-WARNING LIGHTS ECM: ANOMALIE WARNLAMPEN H2
SPIA PREAWISO DI ALLARME - 1’ STADIO ALARM FOREWARNING LAMP - I STADIUM ALARM VORWARNUNGSLICHT - 1. STADIUM HA
SPIA ALLARME -2’ STADIO ALARMS LAMP -2’ STADIUM ALARM WARNLICHT -2. STADIUM HAA
SPIA BATTERIA WARNING LIGHT BAHERY WARNLICHT BAIrERIE HB
SPIA CANDELETTE GLOW PLUG WARNING LIGHT WARNLICHT GLUHZEIT HG
SPIA DIAGNOSTICA DIAGNOSTIC WARNING LIGHT DIAGNOSE WARNLICHT HD
SPIA GENERATORE IN FUNZIONE GENERATOR RUNNING LIGHT WARNLICHT AGGREGAT IN BETRIEB HG
SPIA ANOMALIA QUO TEMPERATURA OIL-TEMPERATURE WARNING LIGHT WARNLICHT OLTEMPERATUR HO I HT
SPIA RISERVA CARBURANTE FUEL LEVEL WARNING LIGHT WARNLICHT KRAFTSTOFFSTAND IN TANK HR
SPIA 5OVRAVELOCITA’ OVER5PEED WARNING LAMP WARNLICHT UBERGESCHWINDIGKEIT HSV -a
FREQUENZIMETRO FREQUENCYMETER FREQUENZMESSER HZ
INDICATORE LIVELLO CARBURANTE (STRUMENTO) FUEL GAUGE KRAFTSTOFFME55ER IC
PULSANTE DI SICUREZZA COPERCHIO APERTO SAFETY SWITCH FOR OPEN DECK SICHERHEITDRUCKSCHALTER FÜR HAUBENDECKEL ICC
INSERITORE CANDELETTE / TERMOAWIATORE GLOW-PLUGS INSERTER! THERMOSTARTER GLÜHKERZEN-ANLASSER / THERMOSTARTER ICT
INTERRUTrORE DIFFERENZIALE GROUND FAULT INTERRUPTER Fl - SCHALTER ID
INVERTITORE DI FASE PHASE INVERSING PHASEN WENDESCHALTER IDF
SONDA INTASAMENTO FILTRO ARIA AIR FILTER OBSTRUCTION PROBE LUFTFILTER-VERSCHMUTZUNGS5ONDE IF
INTERRUT~ORE ACCENSIONE PUNTO LUCE LAMP SWITCH-ON LAMPEN-SCHALTER IL
05/05/2009 - PAG. 1(5)
CODE INDEX
CODE INDEX
CODE INDEX
CODE INDEX
ITALIANO ENGLISH DEUTSCH CODE
SONDA LIVELLO OLIO OIL LEVEL PROBE OL NIVEAU SONDE SLO
SONDA LIVELLO LIQUIDO RADIATORE COOLINGWATER-LEVELPROBE KÜHLWASSER-NIVEAUX-SONDE SLR
COMANDO SERRANDA SCAMBIATORE SM24 - SR EXCHANGER -SHIELD CONTROL TAUSCHER-SCHIEBER ANTRIEB SM24-SR
SCALDIGLIA OLIO ENGINE OIL HEATER HEIZGERAT so
SONDA PER SOVRAPRESSIONE OVERPRESSURE PROBE UBERDRUCK SONDE
SONDA DI RILEVAMENTO GAS GAS PROBE GAS-SONDE SRG
SENSORE TEMPERATURA ACQUA WATER TEMPERATURE FEELER WASSERTEMPERATURFUF-iLER ST
SONDA PER SOVRATEMPERATURA MOTORE PROBE ENGINE OVERHEATING SONDE FÜR MOTORQBERHITZUNG STM
ALLARME ACUSTICO (STRUMENTO) ACOUSTIC ALARM (INSTRUMENT) AKUSTISCHES WARNSIGNAL (INSTRUMENT) Su
TEMPORIZZATORE TIMER TIMER T
TRASFORMATORE AMPEROMETRICO AMPER-TRAN5FORMER AMPERE-TRAFO TA
MULTIMETRO DIGITALE DIGITAL MULTIMETER DIGITALER MULTIMETER TDM I
SCHEDA DI CONTROLLO E PROGRAMMAZIONE ELECTRONIC PROGRAMMING AND CONTROL CARD EINSTELLUNG.- UND STEUERUNGSELEKTRONIK TE 802
ELETTRONICA
TRASMETflTORE ELETTRICO DI PRESSIONE OLIO ELECTRIC OIL PRESSURE SENDER ELEKTRISCHER OLDRUCKGEBER TEP
TELERUTTORE GENERATORE GENERATOR CONTACTOR AGGREGAT-SCHUTZE TG
TELERUTTORE PER LINEA EL.GENERATORE CONTACTOR FOR GENERATOR ELECTRIC LINE AGGREGAT-SCHOTZE FÜR ELEKTRISCHE LEITUNG TLG —
TELERUTTORE PER LINEA EL. RETE CONTACTOR FOR MAIN ELECTRIC LINE NETZ-SCHUTZE GOR ELEKTRISCHE LEITUNG TLR
SONDA PRESENZA ACQUA NEL COMBUSTIBILE PROBE WATER PRESENCE IN FUEL SONDE WASSER-ANWESENHEIT IM KRAFTSTOFF TPA
TELERUTTORE DI RETE MAIN CONTACTOR NETZ-SCHUTZE TR
TRASFORMATORE TRANSFORMER TRAFO I UMWANDLER TRA
TELERUTTORE PER PRERI5CALDO OLIO COMBUST. CONTACTOR FOR OIL FUEL PREHEATER SCHQTZE FÜR KRAFTSTOFF-OL VORWARMUNG TRO
TRASFORMATORE DI TENSIONE TENSION TRASFORMER SPANNUNGSUMWANDLER TRT
TERMOSTATO PER SCALDIGLIAACQUA TEMPERATURSWITCH FOR ENGINE WATER HEATER HEIZGERATSTEMPERATURSCHALTER TSA
SONDA DI RILEVAMENTO DELLA TEMPERATURA WATER TEMPERATURE PROBE WASSERTEMPERATUR-SONDE TT
DELL’ACQUA
TRASMETTITORE ELETTRICO TEMPERATURA ACQUA ELECTRIC WATER TEMPERATURE SENDER ELEKTRISCHER WASSERTEMPERATURGEBER TTA
TELERUTrORE PER VENTOLA RADIATORE CONTACTOR FOR RADIATOR-FAN SCHUTZE FÜR KUHLERLUFTER TV
VOLTMETRO VOLTMETER VOLTMETER V
SCHEDA DI CONTROLLO E PROGRAMMAZIONE ELECTRONIC PROGRAMMING AND CONTROL CARD EINSTELLUNG.- UND STEUERUNGSELEKTRONIK Z804
ELETrRONICA
CIRCUITO ELETTRONICO DI PROTEZIONE MOTORE ENGINE PROTECTION CIRCUIT WITH WARNING ELEKTRONISCHER STROMKREIS FÜR ZPMOI
CON SPIE LUMINOSE LIGHTS MOTORSICHERUNG MIT WARNLAMPEN