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CONTROLLER &

www.cp.com
© 2015 Chicago Pneumatic. All Rights Reserved
CONNECTIVITY
TABLE OF CONTENTS

ES 3000 & AIRLOGIC Controllers.........................................3

ES 4000 Standard & Advanced Controllers...........................4

Central Controllers and LAN ES Control............................5-6

Accessories, Tools & Connectors.....................................7-10

Comm Box S.......................................................................11

MK5 Gateway.......................................................................12

Comm Box P........................................................................13

Comm Box E.......................................................................14

Upgrade Kit AIRLOGIC - ES 4000 Advanced......................15


Controller & Connectivty

CONTROLLERS
ES 3000 UL 12V Part No: 2202 8420 11

Fitted as standard to the QRS 20-30 and CPVS 20-30 models


under 30kW

Simple Controller

Auto Restart after Voltage Failure (ARAVF)


'Real Time' clock

No service plan (only simple service counter)

Weekly Stop/Start Timer


Can control a network of ES3000's Via ES3000NET (Dongle Required)

AIRLOGIC Part No: 6256 3100 00

One single controller for all running modes


Load/Onload
Modulating Control
Variable Speed

Weekly schedule with 2 possible pressure bands


Oil Change under pressure button
Parameters can be manually modified and protected by
password

Auto Restart after Voltage Failure (ARAVF)


Cascade control with AIRLOGIC connect - MULTILOGIC option

Remote control & default report through a standard terminal (no


interface needed)

Run time percentage at different load levels for variable speed


usage
MCC (Multi-Compressor Control) via Dongle

Controller can manage 4 compressors with equal running hours


(only 1 can be Variable speed)
Compatible with LEADAIR with MK4 ComBox S on CPE 150
and CPF 175-200 models.

Please contact the Chicago Pneumatic Customer Care Team © 2015 Chicago Pneumatic. All Rights Reserved. 3
(877-861-2722) with any questions or feedback.
Controller & Connectivity

CONTROLLERS

ES4000 Standard Part No: 1900 5200 77

Used on CPC-CPD and CPE up to 125

Simple Controller with no timer

Can be a 'Slave' unit in MCC In LAN network you can connect to:

Auto Restart (ARAVF) Other Compressors ('Slave')


MultiLogic Box
No 'Real Time' clock
ECOntrol 6
No service plan (only service counter) Used only on fixed speed variants

No Weekly Stop/Start Timer

2 possible pressure bands (Manual)

ES4000 Icon based Screen

ES4000 Advanced Part No: 1900 5200 88


Fitted as standard on CPVS 40-250, CPF 270-340, CPG 350-
500

High Tech look Advanced colour backlit display

Improved readability and viewing angle, with one controller as


Master in MCC Fully Compatible with:

Advanced 8 Key Keyboard, 4 status LED's MultiLogic Box

Auto Restart (ARAVF) ECOntrol 6


Early MCC Systems
'Real Time' clock, timer function

ESi Master (Via Licence)

No Weekly Stop/Start Timer

2 possible pressure bands (Manual)

FREE!
Local visualization via customers intranet

ES4000 Advanced Screen


*NOT TOUCHSCREEN*

4 Please contact the Chicago Pneumatic Customer Care Team


© 2015 Chicago Pneumatic. All Rights Reserved. (877-861-2722) with any questions or feedback.
Controller & Connectivty

CENTRAL CONTROLLERS (LAN - ES CONTROL)

MCC Dongle Part No: 6219 0736 00

FOR USE WITH AIRLOGIC ONLY

A room control management system able to manage up to 4


compressors using AIRLOGIC as a master controller to control
a mixture of AIRLOGIC, ES4000 Standard and Advanced units.

NOTE: Only one Variable Speed unit on this system.

Master Airlogic ES4000 Standard ES4000 Advanced Airlogic

You will require a CAN


Connector for each machine
Part No: 1088 0017 28

UNLOCK LICENCE Part No: 1630 0100 00


To Unlock Multi Compressor Control

FOR USE WITH ES4/6i MK5 ONLY

se
A room control management system able to manage up to 4
n compressors using ES4000 Advanced as a master controller
Lice
ck to control a mixture of AIRLOGIC, ES4000 Standard and
lo ly Advanced units.
Un On
NOTE: A second Variable Speed unit on this system will be
treated as a Fixed Speed machine and will run at it's optimum
speed.

Master ES4000 Advanced ES4000 Standard ES4000 Advanced Airlogic

You will require a CAN


Connector for each machine
Part No: 1088 0017 28

Please contact the Chicago Pneumatic Customer Care Team © 2015 Chicago Pneumatic. All Rights Reserved. 5
(877-861-2722) with any questions or feedback.
Controller & Connectivity

CENTRAL CONTROLLERS (LAN - ES CONTROL)

ECOntrol 6 Part No: 8092 2930 29

Wall Mounted solution with extended functionalities for up to 6


compressors using different controller types.

Controls the network from a central


pressure transducer (included) on the Fully Compatible with:
main receiver
AIRLOGIC
Can control up to 6 Variable Speed or Fixed Speed
machines ES4000 Standard
ES4000 Advanced
Can control up to 6 compressors through
CAN/LAN Network Via CAN network

Will control up to 6 compressors through


digital I/O connections

Timer based start up and shut down

Multiple Pressure band settings


ECOntrol 6 Graphic Screen
*NOT TOUCHSCREEN* 'Online Monitoring' available with optional ComBox E

FREE!
Customer's
Local visualisation via Intranet

customers intranet

CAN Network You will require a CAN


connector for each machine
and ECOntrol 6
Part No: 1088 0017 28

To Pressure
Transducer

ES3000 NET Part No: 4101 0001 12


ES3000 NET Part No: 4101 0001 11 (4 pin)
Can control up to 6 compressors in the Network.

All compressors must either be Fixed or Variable speed


Activated via Dongle (included) and hardwired

*Please check terminal CN6, located on the back of the controller,


to find out if you need an 8 or 4 Pin version*

6 Please contact the Chicago Pneumatic Customer Care Team


© 2015 Chicago Pneumatic. All Rights Reserved. (877-861-2722) with any questions or feedback.
Controller & Connectivty

ACCESSORIES & TOOLS

CAN Connector Part No: 1088 0017 28

Standard CAN Connector

For connecting controllers and control boxes to the CAN Network

*One needed for each unit*

CAN Connector Part No: 1088 0017 27

Service CAN Connector

For connecting controllers and control boxes to the CAN Network

Includes a port to connect PC to the CAN Network

*Only one needed per CAN Network*

SUB D9 Connector Part No: 6256 3623 00

For connecting COMBOX S to LEADAIR via RS 485

CAN Cable Part No: 0017 2610 13 (Per meter)

Shielded Cable for connecting a CAN Network together

Please contact the Chicago Pneumatic Customer Care Team © 2015 Chicago Pneumatic. All Rights Reserved. 7
(877-861-2722) with any questions or feedback.
Controller & Connectivity

ACCESSORIES & TOOLS

WAGO Connector Pliers Part No: 2908 0093 00

Connector Pliers for WAGO type connections

Controller Test Kits (Various)



AIRLOGIC (ISO MK4) Part No: 2903 0137 00

ES4000 (ISO MK5)2 Part No: 1630 0148 00

An ideal tool for every engineer to have for fault finding or proving of a controller
Allows you to test multiple controller functions including:

• Digital Inputs
• Digital Outputs
• Load Relay
• Contactor Relays

(MK5 Kit - Part No: 1630 0148 00)

8 Please contact the Chicago Pneumatic Customer Care Team


© 2015 Chicago Pneumatic. All Rights Reserved. (877-861-2722) with any questions or feedback.
Controller & Connectivty

ACCESSORIES (Required if CAN Cable exceeds 250 meters)

CAN Repeater Part No: 1089 9543 01


Acts as a Signal Booster

Allows CAN Network length to exceed 250 meters (up to 500


meters)

Only one repeater to be used in a system

CAN Bridge Part No: 1089 9543 03


Acts as a Signal Booster

Used as a CAN repeater when CAN repeater is not sufficient

Allows CAN Network length to exceed 500 meters

Two CAN repeaters NOT to be used in the same system network

CAN Bridge required in between

CAN Repeater Power Supply

24v DC 3W Part No: 1089 0457 73



24v DC 30W Part No: 1089 0457 74

Shielding Carrier Part No: 1088 0034 02


Used with 2 clamping saddles to mount CAN cables on a DIN
rail

For connection to a repeater or a bridge

Clamping Saddle Part No: 1088 0034 01

Used in conjunction with a shielding carrier to mount CAN


cables on a DIN rail
For connection to a Repeater or Bridge

Please contact the Chicago Pneumatic Customer Care Team © 2015 Chicago Pneumatic. All Rights Reserved. 9
(877-861-2722) with any questions or feedback.
Controller & Connectivity

ACCESSORIES - CONNECTORS

WAGO Connectors MK4


Female 3.5 mm, 6 Pole Part No: 1088 0037 34
Female 3.5 mm, 7 Pole Part No: 1088 0031 07
Female 3.5 mm, 9 Pole Part No: 1088 0031 49
Female 3.5 mm, 12 Pole Part No: 1088 0031 12
Female 3.5 mm, 13 Pole Part No: 1088 0031 13
Female 5.0 mm, 9 Pole Part No: 1088 0031 29
Female 5.0 mm, 10 Pole Part No: 1088 0031 30
Female 5.0 mm, 12 Pole Part No: 1088 0031 32

WAGO Connectors MK5





Female 2 x 8 Pole Part No: 1088 0037 81
Female 2 x 7 Pole Part No: 1088 0037 80

10 Please contact the Chicago Pneumatic Customer Care Team


© 2015 Chicago Pneumatic. All Rights Reserved. (877-861-2722) with any questions or feedback.
Controller & Connectivty

COMM BOXES - MODBUS

COMM BOX S Part No: 6256 3600 00


The COMM BOX S converts CAN Communication to RS485
and the MODBUS protocol

This can be used to connect Fixed Speed and Variable Speed


AIRLOGIC units to LEADAIR controllers

Can also be used to convert CAN communication to the


MODBUS protocol which can be used for remote monitoring
and control through customers Building Management System
(BMS)

Airlogic Electrical Cabinet

You will require:


- 2 x CAN Connectors (Regular)
Part No: 1088 0017 28
- 1 x SUB D9 Connector
Airlogic Electrical Cabinet Part No: 6256362300
(see page 7)

To Customers
MODBUS BMS

Please contact the Chicago Pneumatic Customer Care Team © 2015 Chicago Pneumatic. All Rights Reserved. 11
(877-861-2722) with any questions or feedback.
Controller & Connectivity

COMM BOXES - MODBUS/PROFIBUS

MK5 GATEWAY Part No: 2230 0115 00


The GATEWAY converts CAN Communication to the MODBUS
or PROFIBUS protocol.

This can be used for remote monitoring and control through the
customers Building Management System (BMS).

You will require:


- 2 x CAN Connectors (Regular)
Part No: 1088 0017 28
- 1 x SUB D9 Connector
ES4000 Advanced Electrical Cabinet Part No: 6256362300
(see page 7)

To Customers
MODBUS or
PROFIBUS BMS

12 Please contact the Chicago Pneumatic Customer Care Team


© 2015 Chicago Pneumatic. All Rights Reserved. (877-861-2722) with any questions or feedback.
Controller & Connectivty

COMM BOXES - PROFIBUS

COMM BOX P Part No: 6219 0844 00


The COMM BOX P converts CAN Communication to the
PROFIBUS protocol.

This can be used for bespoke remote monitoring and control

You will require:


- 2 x CAN Connectors (Regular)
Part No: 1088 0017 28
- 1 x SUB D9 Connector
Airlogic Electrical Cabinet Part No: 6256362300
(see page 7)

To Customers
PROFIBUS BMS

Please contact the Chicago Pneumatic Customer Care Team © 2015 Chicago Pneumatic. All Rights Reserved. 13
(877-861-2722) with any questions or feedback.
Controller & Connectivity

COMM BOXES - VISUALISATION

COMM BOX E Part No: 2230 0023 91


The COMM BOX E provides local event notification and
visualisation to a computer or computer network.

This is the best solution for local monitoring of your system.


It allows:

Data Logging
Real Time Alarms
Control of Compressors

CAN Network

To Pressure
Transducer

Customer's
Ethernet

CAN Network

To Pressure
Transducer

14 Please contact the Chicago Pneumatic Customer Care Team


© 2015 Chicago Pneumatic. All Rights Reserved. (877-861-2722) with any questions or feedback.
Controller & Connectivty

UPGRADE KITS

AIRLOGIC to Part No: 1630 0028 01


ES4000 Advanced
A simple 'Plug & Play' upgrade

No wiring, just attach the harness and the machine is ready to go


You then have all the benefits of an ES4000 Advanced Controller!

Existing Airlogic Controlled ES4000 Advanced Controlled


Machine Machine

1. Remove Airlogic
2. Fit Harness Kit
3. Fit ES4000 Advanced

Please contact the Chicago Pneumatic Customer Care Team © 2015 Chicago Pneumatic. All Rights Reserved. 15
(877-861-2722) with any questions or feedback.
Over 100 years of experience
Since 1901 the Chicago Pneumatic name has represented high-
performance tools and equipment designed for an extensive range of
appli­cations. Today, Chicago Pneumatic has a global reach, with local
customer centers around the world. Chicago Pneumatic products are
tailored to the needs of the industrial, vehicle service, and construction
markets. Every day we develop and manufacture new products that are
meant to meet your demands not only today, but tomorrow as well.

To learn more about our extensive range of tools, hydraulic


attachments, industrial and portable compressors, accessories
and workshop equipment, please visit www.cp.com.

CP compressors are supported by a network of trained service technicians who can provide complete warranty support, spare
parts and technical consultation. For more information on our products, please contact your CP territory sales manager or a
local authorized CP distributor.

Care. Trust. Efficiency.


Care. Care is what service is all about: professional service by knowledgeable people, using high-quality Original parts.

Trust. Trust is earned by delivering on our promises of reliable, uninterrupted performance and long equipment lifetime.

Efficiency. Equipment efficiency is ensured by regular maintenance. Efficiency of the service organization is how Original Parts and
Service make the difference.

DISTRIBUTED BY

The Compressed Air and Gas Institute, CAGI, is an organization dedicated to improving the compressed air industry
through established standards. As a proud member of CAGI, CP Compressors publishes all technical data in
accordance with CAGI/PNEUROP PN2CPTC2 guidelines and voluntarily allows products to be selected for participation
in CAGI’s Performance Verification Program. With CP Compressors, our customers know they are receiving the
excellent performance that we publish.

CP Compressors CP Compressors Canada


1800 Overview Drive 2900 Argentia Rd. Unit 13
Rock Hill, SC 29730 Mississauga, Ontario L5N 7X9
1-877-861-CPAC (2722) 1-800-513-3782

www.cp.com
© 2015 Chicago Pneumatic. All Rights Reserved. Content is subject to change without notice. CP 06/15 002

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