26/5/2019 3126B Truck Engine Military 6PZ00001-UP(SEBP3020 - 19) - Documentation

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Product: TRUCK ENGINE
Model: 3126 TRUCK ENGINE 6PZ
Configuration: 3126B Truck Engine Military 6PZ00001-UP

Disassembly and Assembly

3126B Truck Engine
Media Number -SENR9524-00 Publication Date -01/11/1999 Date Updated -10/10/2001

i04404119

Fuel Transfer Pump - Install

SMCS - 1256-012

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6396 O-Ring Assembly Compound 1
B 161-9203 Grease Cartridge 1

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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26/5/2019 3126B Truck Engine Military 6PZ00001-UP(SEBP3020 - 19) - Documentation

Illustration 1 g00612518

1. Clean all components and the mating surfaces. Inspect all components. If any component is worn or
damaged, use a new part for replacement. Install the elbows for the fuel inlet port and the fuel outlet port
on the fuel transfer pump.

2. Install the O-ring seal (6) .

Illustration 2 g00612507

3. Apply Tooling (A) to O-ring seal (5) . Install O-ring seal (5) on the unit injector hydraulic pump.

4. Use your finger to apply a small amount of Tooling (B) on the splines of the unit injector hydraulic pump.
Only a small amount of grease is required to evenly coat the splines.

Illustration 3 g00612496

5. Position fuel transfer pump (3) on the unit injector hydraulic pump.

6. Install the bolts and clip (4) . Tighten the bolts for the fuel transfer pump to a torque of 25 ± 3 N·m (18 ± 2
lb ft).

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Illustration 4 g00612458

7. Install fuel outlet line (1) . Tighten the connectors for the fuel inlet port and the fuel outlet port to a torque
of 17.5 ± 2 N·m (13 ± 1.5 lb ft).

8. Secure the wiring harness to the fuel transfer pump with a nylon strap.

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