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Energize pdf11 PDF
Energize pdf11 PDF
fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIA.2017.2774767, IEEE
Transactions on Industry Applications
Abstract – A large existing delta-wye step-down Due to project schedule changes and desire to
transformer was proposed to be temporarily used as a accelerate commissioning activities, an opportunity was
step-up transformer and energized from the low voltage identified to utilize the 13 MVA step-down transformer in
wye winding by multiple small diesel generators to reverse operation to backfeed, or step-up, from the
accelerate commissioning activities by utilizing existing temporary power system to the permanent power system.
temporary generation. This paper is a case study that Implementing this scheme presented several technical
discusses the associated power system constraints challenges.
created by this proposed modified power system Firstly, utilizing the delta-wye resistance grounded step-
configuration. The modified power system configuration down transformer in a step-up configuration creates an
resulted in an ungrounded HV system created by the ungrounded high voltage system. Section II of the paper
transformer’s delta winding which required HV system discusses the concerns with the ungrounded high voltage
modifications to create a grounded system. Additionally, (HV) system and modifications to the HV system to create
the existing power system had generation and load flow system grounding.
constraints, and had protection and coordination Additionally, the system short circuit current in this
constraints that needed to be maintained to supply the modified configuration was much lower than the minimum
existing loads. Also, the inrush current resulting from the short circuit currents on which the system protection
transformer energization needed to be evaluated and settings were originally based. They were comparable to
compared to the generator’s short time current rating. the expected transformer inrush current that the system
Finally, modifications to the protection and coordination may see during transformer energization. Section III of the
settings resulting from the modified power system paper discusses the power system generation and load
configuration, and confirmation that the arc flash incident flow constraints, and protection and coordination limits.
energy levels were acceptable after implementation of Also, energizing the 13 MVA transformer with much
modified settings were required. smaller 2.08 MW diesel generators (DG) presented the
challenge of large transformer energization while avoiding
Index Terms — interconnect transformer, diesel nuisance tripping of the DGs which were already in
generator, ungrounded system, reverse power flow, service and supplying power to the construction power
transformer inrush current, transformer energization, system. Section IV of the paper discusses transformer
generator short time current rating, inrush restraint energization and inrush currents. This section also shows
the results of the software simulation of the transformer
I. INTRODUCTION energization and the effect of this energization on the
diesel generators.
Diesel generators were provided to supply power to the Section V demonstrates the relay logic and interlocks
temporary power system and supply the associated implemented to avoid nuisance trip on inrush. This section
construction power and man camp loads during the early also shows the new protection settings implemented for
phases of the construction of a multi-train liquefied natural the modified system configuration. Section VI discusses
gas (LNG) facility. This international facility was designed re-evaluation of system arc-flash incident energy levels to
in accordance with IEC standards and is a 50 Hz system. ensure personnel safety. Section VII shows actual results
A 33 kV-11.55 kV, 13 MVA, delta-wye, step-down of transformer energization in the site conditions.
transformer was designed and installed to allow the
permanent plant gas turbine generators (GTG) to provide II. SYSTEM GROUNDING
power to the temporary power system after the GTGs
were commissioned. This would allow the diesel A. Planned power system configuration
generators to be shutdown which would avoid diesel fuel
consumption and the associated premium costs due to a During the initial phases on the project, diesel
remote project site location. generators were being used to supply power to the 11 kV
temporary power system and supply the associated
0093-9994 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIA.2017.2774767, IEEE
Transactions on Industry Applications
construction power and man camp loads. During normal system would then be energized. Also, these
operation, three (3) diesel generators were running with modifications to the planned power system configuration
two (2) additional diesel generators available for peak include that the GTGs and the associated generator step
loading and redundancy. Each 11 kV diesel generator is transformer ET-GSU would not be energized and,
rated at 2.08 MW. Also during this initial phase, the 33 kV therefore, the generator incomer breaker CB-GSU would
permanent power system was not energized and there be open.
was no interconnection between the 11 kV temporary By reviewing Fig. 1, it can be seen that the 11 kV
power system and the 33 kV permanent power system. neutral grounding reference can either be developed by
After the GTGs were commissioned and ready to the diesel generator’s 100 A neutral grounding resistor, by
accept load, there was a planned interconnection between the ET-1 transformer’s 100 A neutral grounding resistor,
the 33 kV permanent power system and the 11 kV or by both operating concurrently. Also, by reviewing Fig.
temporary power system. As shown in Fig. 1 for this 1, it can be seen that the 33 kV neutral grounding
planned configuration, the GTGs, represented by GTG, reference can only developed by the ET-GSU generator
would supply power via its generator step-up transformer, step-up transformer’s 400 A neutral grounding resistor.
ET-GSU, to the 33 kV switchgear ES-33. The 33 kV However, since CB-GSU is open, the generator step-up
switchgear would supply power to the permanent plant transformer and its associated neutral grounding resistor
commissioning loads and would supply power to the 11 are not connected to the 33 kV permanent power system.
kV temporary power system, ES-11, via the delta-wye This results in an ungrounded 33 kV permanent power
step-down transformer ET-1, which was used to system.
interconnect the permanent power system and the
temporary power system. The 11 kV temporary power C. Ungrounded HV System
system would then supply the existing construction power
and man camp loads. At that time, the diesel generators An ungrounded system is a system where there is no
would be turned off (CB-DG opened) which would save intentional connection to ground. Since the generator
fuel costs. incoming breaker, CB-GSU, is open, the 33 kV permanent
power system, ES-33, has no intentional connection to
ground and is thus an ungrounded system. However, in
any power system, there exists capacitive coupling
between the system components, i.e. cables, generator
windings, motor windings, transformer windings, etc., to
ground. This has the effect of establishing the neutral
reference point via capacitive coupling to ground.[1]
In a steady state, balanced and unfaulted power
system, the neutral reference point will float at ground
potential. However, in the event of a line to ground fault,
the system’s voltage triangle shifts such that, and
assuming no fault impedance, the voltage of the faulted
phase to ground is 0 V. The line-to-ground voltage of the
other two phases becomes equal to the line-to-line
voltage. Fig. 2 shows a phasor representation of the
normal unfaulted condition and shows a phasor
Fig. 1 Planned Power System Configuration representation of a single line-to-ground fault condition
from reference [1]. An ungrounded system can continue
B. Modified power system configuration to operate with a single line-to-ground fault without
protection operation. Only when a second line-to-ground
Due to project schedule changes and desire to fault occurs or a line-to-line fault occurs will protection trip
accelerate commissioning activities, an opportunity was and isolate the faults.[1]
identified to utilize the transformer ET-1 in reverse
operation to backfeed, or step-up, from the 11 kV
temporary power system to the 33 kV permanent power
system.
To support this opportunity, modifications to the
planned power system configuration would be necessary.
These modifications include that the diesel generators,
DG1 thru DG5, would continue to supply the 11 kV
temporary power system, which means CB-DG would
remain closed. The 11 kV temporary power system, ES-
11, would continue to supply the existing construction
power and man camp loads. Additionally, the diesel
generators would supply power to the 33 kV permanent Fig. 2 “Effect on line-to-ground voltages of a single line to
power system by backfeeding the ET-1 transformer. The ground fault on an ungrounded neutral system” [1] D.
commissioning loads connected to the 33 kV power Beeman Fig. 6.4 pg 343
0093-9994 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIA.2017.2774767, IEEE
Transactions on Industry Applications
0093-9994 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIA.2017.2774767, IEEE
Transactions on Industry Applications
POWER SYSTEM CONSTRAINTS little inrush current and exciting currents would be 2% to
5% of the full load current. If the transformer is energized
A. Generation and Load Flow Constraints at the zero crossing voltage, the peak current during first
magnetization can range between 8 to 30 times the full
Although the interconnect transformer is rated for the load current. This event can last from 10 cycles to as long
total generation capability, the amount of load the as 1 minute in highly inductive circuits. [3]
temporary power system can supply to the permanent In the modified power system configuration, the ET-1
power system while still supplying its construction power transformer is being applied and energized in the reverse
and man camp loads had to be determined in order to direction from the low voltage side, transformer inrush can
define the load limit for commissioning activities. The total be higher than expected. In fact, when a core-type
generation capability of the system is 5 x 2.6 MVA which transformer is energized from the low voltage side, the
is 13 MVA. The system limit also depends on medium inrush currents may be double the inrush current when
voltage motors that need to be started as part of the compared to inrush current upon energization from the
permanent plant commissioning activities. This analysis is high voltage side. [2] Knowledge of transformer design
done using power system simulation software and it is details is important when an accurate value of transformer
found that the modified power system configuration can inrush is required [2].
support a maximum of 5 MVA of permanent plant load The transformer manufacturer was contacted to obtain
including capability of starting the 2 medium voltage details of the transformer design and expected inrush
motors required for commissioning activities which results values when energizing the transformers from the low
in requiring five (5) diesel generators to be running. The voltage side. The manufacturer provided design data are
details of the associated power system analysis used in transient magnetizing simulation discussed in the
performed to obtain these results are beyond the scope of next subsection. The inrush current provided by the
this paper. transformer manufacturer is based on zero-crossing
While the diesel generators may be adequately rated to voltage, assumes a zero impedance source and is
supply electrical power in the steady state condition, it is conservative for the system design.
necessary to verify their short term capability during As seen in section III of the paper, the maximum short
transformer energization. According to the diesel circuit result of the new system is 7.743 kA at 11 kV and
generator data sheet, generator rated stator current is 1.396 kA at the 33 kV bus, the estimated inrush current for
equal to 137 A, with the short time rating of 786 A. The the 13 MVA transformer provided by the manufacturer is
total short time rating of five diesel generators running in 5.109 kA at the 11 kV side and for the 20 MVA
parallel is 5 x 786 A = 3,930 A. transformer it is 1.664 kA at the 33 kV side. With the
maximum fault currents and estimated inrush currents
B. Protection and Coordination Constraints within comparable range, it is important to obtain a more
realistic estimate of the actual inrush when the
The minimum and maximum short circuit currents of the transformers are energized from the actual diesel
modified power system configuration are required to generators rather than the zero impedance source. This is
determine appropriate protection settings of the modified also critical because the impact of this energization on the
system. The original protection settings of the system source diesel generators should be analyzed to evaluate
were based on the planned power system configuration the impact on the diesel generators and determine if
and modified protection settings are to be determined. diesel generator short time rating is adequate for
The minimum short circuit of the modified power system transformer energization. The transformer energization
configuration is based on 2 diesel generators running and simulation is discussed in the following subsection.
is found to be 1.148 kA at the 11 kV bus and 0.305 kA at
the 33 kV bus. The maximum short circuit of the system B. Transformer Energization Simulation
is based on maximum diesel generators running and is
found to be 7.743 kA at the 11 kV bus and 1.396 kA at the Before the modification is implemented, the magnitude
33 kV bus. of the expected inrush current, the expected decay in
inrush current over time, and its effect on the temporary
III. TRANSFORMER ENERGIZATION AND power system diesel generator should be evaluated. This
INRUSH is achieved with the help of a switching transient analysis
software model to simulate transformer energization. The
A. Transformer Energization and Inrush details of how to perform such analysis is beyond the
scope of this paper. An example of how to develop a
When a transformer is connected to a power source software model to perform the transformer switching
and energized, a transient current flows known as the transient simulation is given in reference [6].
magnetizing inrush current. This current lags the applied Design details of the transformers and diesel
voltage by 90 degrees electrical. This transient current generators are obtained from the respective suppliers and
flows because of the difference in the pre-energization flux applied as input to the analysis. Several scenarios with
of the transformer and the steady-state flux. [2] different number of diesel generators running were
The magnitude of inrush current is variable and simulated to validate the model. The scenario to be
depends on conditions of energization. If the transformer implemented involved energizing both the transformers
is energized at the positive peak voltage, there would be ET-1 rated 13 MVA and ET-GSU rated 20 MVA from five
0093-9994 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIA.2017.2774767, IEEE
Transactions on Industry Applications
diesel generators. The results of that case are shown IV. PROTECTION
below in Fig. 4 and Fig. 5.
A. Challenges in determining new settings and
coordination
TABLE 1
COMPARISON OF FAULT CURRENTS AND
Fig. 5 Expected Inrush current at 33 kV EXPECTED PEAK TRANSFORMER INRUSH
CURRENTS
Bus Minimum Maximum Estimate
Based on the switching transient analysis, the following Fault current Fault current d Total
is estimated for the system: (kA) (kA) Peak
1) Magnitude of the peak inrush current when Inrush
energizing both transformers in series from the Current
diesel generators is 2.115 kA on the 11 kV side. (kA)
Duration of decay to fully dissipate is approximately 11 kV 1.148 (L-L) 7.743 (3 PH) 2.115
5 seconds (full-scale of x-axis in Fig. 4). bus
2) Magnitude of the peak inrush current when 33 kV 0.305 (L-G) 1.396 (3 PH) 0.798 a
energizing both transformers in series from the bus
a
diesel generators is 0.798 kA on the 33 kV side. Inrush current for the 13 MVA transformer does not flow through
Duration of decay to fully dissipate is approximately the 33 kV secondary circuit.
1 second (full-scale of x-axis in Fig. 5).
3) The diesel generators in the temporary power
The short time rating of 3,930 A for five diesel system were already in service and supplying power to
generators running in parallel is greater than the the associated construction power and man camp loads.
maximum expected peak inrush current of 2,115 A, with The new settings should coordinate with the existing
sufficient margin of 3,930 A – 2,115 A = 1,815 A at the 11 settings of the temporary power system such that the
kV level to supply the running loads in the temporary diesel generators do not trip for a fault due to the
power system. The short time generator rating is interconnect transformer. A trip of the diesel generators
considered adequate for transformer energization. will disrupt service to construction power and man camp
Based on the switching transient analysis, it is found loads and impact the ongoing construction activities which
that the system should be capable of energizing the potentially would impact the project schedule.
transformers. The transformer inrush current waveform is 4) The arc-flash incident energy levels with the new
used in the next section for proper protection of the settings should be within acceptable levels for personnel
transformer. safety. The system arc flash incident energy levels without
modifications for the protection settings causes the time
taken to trip longer. This increases the system incident
energy to unacceptable levels.
0093-9994 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIA.2017.2774767, IEEE
Transactions on Industry Applications
0093-9994 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIA.2017.2774767, IEEE
Transactions on Industry Applications
0093-9994 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIA.2017.2774767, IEEE
Transactions on Industry Applications
Therefore, five diesel generators are required if existing be expected since the actual energization may occur on
temporary power system settings are to be maintained. any point on the voltage waveform while the simulation is
The increase in the number of generators also increases done for the worst case energization at the voltage zero
the system capability to meet the reactive power demand crossing.
during inrush condition. Five generators are also required The relay recorded a distorted current waveform with
for motor starting of the medium voltage motors in the second harmonic content which is expected during
permanent power system, the details of which are beyond transformer energization. Since the inrush current is a
the scope of this paper. non-symmetrical event and different inrush magnitudes
occur in different phases, the relay recorded the presence
V. RE-EVALUATION OF SYSTEM ARC of the zero sequence current component. Zero sequence
FLASH INCIDENT ENERGY LEVELS component of less than 10 A occurred for both, residual
element IGW2, and the direct measurement by IN1 from
Before implementation of the modified protection the ground CT in the transformer neutral.
settings and energization of the transformer, it is critical to The voltage waveform presented in Fig. 10 shows the
re-evaluate the system for arc-flash incident energy levels sag expected during transformer energization. The
to ensure personnel safety. Although the fault currents in voltage peak dropped to 84.6 % of the nominal value in
the modified system are low, the incident energy levels the first cycle after energization and recovered to 95% by
may be higher due to much slower relay trip times at the the fifteenth cycle.
lower fault currents or fault currents that were below the Similar waveforms were captured on the 33 kV side
pickup values of the original protection settings. The where measured peak inrush was equal to 370 A, which is
system is re-evaluated for incident arc-flash energy levels. less than the expected 798 A obtained by simulation for
This analysis was done using a power system simulation the worst case energization scenario at voltage zero
software. Relay settings of permanent power system that crossing simulation presented in Fig. 5 in Section IV B.
were going to be commissioned as part of the modified Due to modifications in protective relay settings
power system configuration are also part of this explained in Section V and implemented prior to
evaluation. After modifications to system protection transformer energization, the relays did not trip during the
settings, the analysis confirms the incident energy levels energization.
are within acceptable levels and are bounded by existing
arc flash incident energy levels and PPE requirements. VII. CONCLUSIONS
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIA.2017.2774767, IEEE
Transactions on Industry Applications
0093-9994 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.