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TAP Investigation of Hydrogen and Carbon Monoxide Adsor - 2010 - Applied Catalys PDF
TAP Investigation of Hydrogen and Carbon Monoxide Adsor - 2010 - Applied Catalys PDF
A R T I C L E I N F O A B S T R A C T
Article history: A temporal analysis of products (TAP) set-up was applied to investigate the initial elementary steps of
Received 20 July 2009 the Fischer–Tropsch synthesis over silica-supported cobalt catalysts, i.e., hydrogen and carbon monoxide
Received in revised form 16 December 2009 adsorption. Single-pulse TAP experiments were performed over both reduced and passivated catalysts in
Accepted 17 December 2009
order to qualitatively and quantitatively assess the mechanism and kinetics of H2 and CO adsorption.
Available online 24 December 2009
Multi-pulse experiments were performed to change the state of the catalyst in a predefined way. Only
fast and equilibrated physical hydrogen adsorption was observed over a passivated silica-supported
Keywords:
cobalt catalyst. Over the reduced catalyst, the surface sites exhibited significant heterogeneity for
Fischer–Tropsch synthesis
Clean fuels
adsorption. TAP responses were successfully described assuming two different reversible adsorption
TAP processes for hydrogen and both irreversible and reversible adsorption for carbon monoxide. Supporting
Elementary steps qualitative information about reversibility of the adsorption was also obtained through alternating pulse
Transient kinetics experiments.
Mechanism ß 2009 Elsevier B.V. All rights reserved.
Adsorption
Hydrogen
Carbon monoxide
0926-860X/$ – see front matter ß 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcata.2009.12.026
J. Hong et al. / Applied Catalysis A: General 375 (2010) 116–123 117
reactor, a very powerful transient technique combined with of air to helium flow. The passivated catalyst was removed from
transient kinetic modeling and catalyst characterization, was the fixed bed reactor and loaded into the TAP reactor. In the TAP
employed. Single-pulse, multi-pulse and alternating pulse experi- reactor, the catalyst was reduced by multi-pulses of hydrogen at
ments have been conducted to qualitatively and quantitatively 673 K.
assess the mechanism and kinetics of H2 and CO adsorption on a The TAP reactor applied in this study is a TAP-1 instrument,
silica supported cobalt catalyst. To the best of our knowledge, this consisting of three vacuum chambers in line. The first chamber
is the first TAP paper which addresses kinetics of carbon monoxide contains a microreactor in quartz, 45 mm long, with an inner
and hydrogen adsorption on cobalt FT catalysts. diameter of 4.86 mm. In single-pulse experiments, the reactor
contained a pre-bed filled with quartz (length 3.37 mm), a catalyst
2. Experimental bed containing 0.1 g of catalyst (13.85 mm) and a post-bed filled
with quartz (13.54 mm). The catalyst and quartz particle size are in
2.1. Catalyst preparation and characterization the range of 250–500 mm. The reactor is connected via a small
entrance volume (0.0218 cm3) with two high-speed pulse valves
The catalyst was prepared by incipient wetness impregnation of and two continuous-feed valves. The background pressure in the
Cab-o-Sil M5 silica (specific surface area of 230 m2/g) with a reactor chamber varies between 104 and 105 Pa. The second
solution of cobalt nitrate. After impregnation, the catalyst was chamber is the differential chamber. This chamber also acts as a
dried and calcined at 673 K in air flow. The temperature ramp from pre-vacuum chamber for the analysis chamber. The pressure in the
room temperature to 673 K was 1 K/min. The catalyst was differential chamber is about 106 Pa. The responses of the
characterized by low temperature nitrogen adsorption, X-ray reactant and products at the exit of the reactor are measured
diffraction and X-ray photoelectron spectroscopy. with a UTI 100C quadrupole mass spectrometer located in the third
Cobalt dispersion was measured by X-ray diffraction; the powder chamber, the analysis chamber. The pressure in the analysis
diffraction patterns of oxidized cobalt catalysts were recorded using chamber is 107 Pa. This ensures that the signal detected with the
a Siemens D5000 diffractometer (Cu(Ka) radiation). The average mass spectrometer is proportional to the flow rate at the outlet of
crystallite size of Co3O4 was calculated according to the Scherrer the reactor. The time resolution at which the evolution of the outlet
equation [22] using a (4 4 0) peak at 2u = 65.3448. flow rate can be measured is far less than 1 ms. Preliminary
Cobalt reducibility was evaluated from X-ray photoelectron experiments with Ar pulses were performed over an inert bed
spectra. XPS surface analysis was performed using a VG ESCALAB consisting of the quartz particles of 250–500 mm which were also
220XL spectrometer. The Al(Ka) non-monochromatized line used in other TAP experiments to determine Knudsen diffusion
(1486.6 eV) was used for excitation with a 300 W-applied power. coefficients. Single-pulse experiments were carried out with the
The analyzer was operated in a constant pass energy mode catalyst sample at 423–493 K temperature range.
(Epass = 40 eV) and the binding energies were referenced to the Si H2/Kr (9:1) and CO/Kr (9:1) mixtures were used for the
2p core level (103.6 eV) of the SiO2 support. In situ catalyst experiments in which Kr was present as internal standard. The
reduction was carried out in pure hydrogen at 673 K for 5 h in the number of molecules admitted per pulse was in the range of 1014–
reactor cell of the preparation chamber attached to the analysis 1015 molecules, allowing the transport in the reactor to occur
chamber of the spectrometer, while the spectroscopic measure- through Knudsen diffusion. The amount of surface sites in 0.1 g of
ments were carried out under a vacuum better than 107 Pa. catalyst was estimated as 4 1018, therefore the number of
molecules per pulse was considerably lower that the number of
2.2. FT catalytic test surface sites in the catalyst. In alternating-pulse experiments, the
reactors load consisted in a pre-bed of quartz (length 2.77 mm), a
The carbon monoxide hydrogenation was carried out in a fixed mixture of 0.0496 g of catalyst and 0.0506 g of quartz (length
bed microreactor (inner diameter = 9 mm) at atmospheric pressure. 9.34 mm), and a post-bed of quartz of 18.54 mm. The gas mixtures
First, the catalyst was crushed and sieved to obtain catalyst grains used were H2/Kr (2/8) and CO/Ar (1/9).
between 0.05 and 0.2 mm in diameter. The catalyst loading was For mass spectroscopic quantification of the different com-
0.5 g. Then, the catalyst was heated until 673 K and reduced at this pounds leaving the TAP reactor, the following m/e values were
temperature with a flow of hydrogen. After the reduction, a flow of chosen, based on sensitivity and specificity for each component: 2
premixed synthesis gas with the molar ratio of H2/CO = 2 was for hydrogen, 15 for methane, 18 for water, 27 for C2 and C3
introduced into the reactor at 463 K. The carbon monoxide hydrocarbons, 28 for carbon monoxide, 44 for carbon dioxide and
contained 5% of nitrogen, which was used as an internal standard 84 for krypton. The fragmentation patterns were experimentally
for calculating carbon monoxide conversion. The gas transfer lines determined. The absolute sensitivities for the above ions have been
were kept at 423 K to avoid possible condensation of the reaction measured in separate experiments. Preliminary data analysis was
products. The reaction products were analyzed on-line by gas performed using the theory of the TAP reactor as presented in [10],
chromatography using a Hewlett-Packard 5890 Series II Gas and the detailed modeling was done using COMSOL and MATLAB
Chromatograph with a 13X molecular sieve column and a thermal software packages.
conductivity detector for the analysis of H2, N2, CO, CO2 and CH4. C1–
C18 hydrocarbons were separated on a packed 10% CP-Sil5 column 3. Results and discussion
on Chromosorb WHP and analyzed by a flame-ionization detector.
The FT reaction rates are expressed as cobalt-time yields; they were 3.1. Catalyst characterization
calculated from carbon monoxide conversion, inlet carbon monox-
ide partial pressure, gas-space velocity and amount of cobalt in the Characterization data for the Co/SiO2 catalyst are displayed in
reactor. Hydrocarbon selectivity was calculated on carbon basis. Table 1. The catalyst has a BET surface area of 168.6 m2/g and pore
volume of 1.06 cm3/g. The pore size distribution in mesopore range
2.3. TAP experiments is relatively broad with a maximum at 200–300 Å. Co3O4 was the
major phase in the calcined catalyst as identified by XRD and XPS.
Before the TAP experiments, the catalyst was first reduced in a The average size of the Co3O4 crystallites calculated using the
fixed bed reactor described in Section 2.2 in hydrogen flow at 673 K Scherrer equation [12] was about 21 nm. The fraction of cobalt
and then passivated at room temperature by injecting small pulses metal phases in the catalyst reduced at 673 K was estimated as 65%
118 J. Hong et al. / Applied Catalysis A: General 375 (2010) 116–123
Table 1
Silica-supported cobalt catalyst.
Cobalt Average Fraction of cobalt Amount of FT reaction rate (s1) SCH4 (%) SC5+ (%)
content (wt.%) crystallite size metal phases after cobalt metal
of Co3O4 (nm) reduction at 673 K sites (mmol/g)
from decomposition of XPS spectra as described in our previous The approach proposed by Gleaves et al. [11] could be
report [23]. The size of the cobalt metal particles, Co0 was particularly interesting to analyze in a greater detail adsorption of
evaluated from the size of the cobalt oxide particles, Co3O4, H2 on the reduced catalyst. For a one-zone TAP reactor, containing
according to the relative molar volumes of metallic cobalt and a solid (catalyst) layer, the exit curves have been presented [11] as
Co3O4. The resulting conversion factor for the diameter of a given a dependence of dimensionless flow FieL2/Dei (Fi = reduced flow, in
Co3O4 particle being reduced to metallic cobalt is: dCo = 0.75dCo3O4. 1/s) on dimensionless time t = tDei/(eL2). This method however is
Cobalt dispersion (DCo, %) was calculated from average metal
particle sizes (Å) assuming spherical uniform particles with site
density 14.6 atoms/nm2, by the use of formula: DCo = 960/
dCo = 6.4% [24,25]. After taking into account that only about 65%
of cobalt can be reduced to the metallic phases, the number of
cobalt metal sites in the catalyst would be 0.067 mmol per gram of
catalyst.
The catalytic activity was measured in a fixed bed differential
microreactor at 1 atm and 463 K. At carbon monoxide conversions
up to 15%, the FT reaction rate was about 2.9 104 s1 with
methane and C5+ selectivities of 13% and 70% respectively. The
obtained catalytic results are consistent with the catalytic
performance previously measured at these conditions for similar
silica-supported cobalt catalysts [22,26].
3.2.2. H2 adsorption
Fig. 1a and b shows the height normalized H2 and Kr responses
on a passivated and reduced catalyst for single-pulse experiments
at 473 K. The H2 response curves are quite broad with longer tails.
This points to a reversible adsorption of hydrogen on the cobalt
catalyst. Note that a much narrower hydrogen response is
observed on the passivated catalyst, which most probably does
not contain cobalt surface sites. Thus, the broad TAP response and
thus reversible hydrogen adsorption observed on the reduced
catalyst can be attributed to the presence of cobalt metal sites.
Careful examination of the response curve of H2 on the reduced
catalyst suggests a two-site adsorption mechanism. The broaden-
ing of H2 transient response indicates the presence of sites of
reversible hydrogen adsorption. The integration of H2 and Kr
curves shows that more than 85% of initial hydrogen is recovered Fig. 1. Height normalized H2 and Kr responses from H2/Kr single-pulse at 473 K on
during the acquisition time (1 s). The shape of the peaks was 0.1 g of the passivated (a) and reduced (b) Co/SiO2 plotted versus time and plot of
1=2 1=2
slightly affected by the temperature at 423–498 K range. Flowi Mi versus t=Mi (c).
J. Hong et al. / Applied Catalysis A: General 375 (2010) 116–123 119
not directly applicable to a 3-zones TAP reactor, because the Strong adsorption of CO on the silica-supported cobalt catalyst
diffusion coefficients are different in the 3 zones. Since the was also confirmed by alternating pulse experiments. CO was the
Knudsen effective gas diffusion coefficients in the inert, in the pump molecule, while H2 was the probe one. Hydrogen was
catalyst and in the free volume are inversely proportional to the injected into the TAP reactor with delays relative to a carbon
square root of its molar mass, the idea of the dimensionless flow monoxide pulse (Fig. 3). Hydrogen pulses on the catalyst exposed
and time could be adapted to a 3-zones TAP reactor, by multiplying to carbon monoxide lead to partial desorption of carbon monoxide.
the flow and dividing the time by the square root of the molar mass It seems that the catalyst contains adsorption sites on which CO is
(M1/2). Fig. 1c was modified accordingly. The adsorption of strongly adsorbed. Hydrogen pulses however, force to desorb this
hydrogen appears to be a rather complex process, including at least strongly adsorbed carbon monoxide, characterized by the lifetime
one reversible step. longer than 2 s (Fig. 3b). This irreversibly chemisorbed carbon
monoxide cannot be removed without assisting pulses of hydrogen
3.2.3. CO adsorption (cross and assisted desorption [27,28]). When H2 was used as
The typical single-pulse transient responses obtained in CO/Kr pump molecule, and CO as a probe (Fig. 4), no carbon monoxide-
experiments are shown in Fig. 2a and b. The TAP responses were assisted desorption of hydrogen was detected (Fig. 4). Indeed, this
normalized relative to the amounts of krypton and carbon is in agreement with TAP results showing rapid and predominantly
monoxide in the pulses incoming into the reactor. The area reversible adsorption of hydrogen on the cobalt catalyst. Thus,
normalized carbon monoxide response curve exhibits a higher because of H2 desorption, no hydrogen species are present on the
noise to signal level which is due to the low absolute intensity. The surface when carbon monoxide is injected with some delay into
low intensity of carbon monoxide response results from its high the reactor.
uptake which suggests its irreversible adsorption on the catalyst. Thus, TAP experiments suggest that hydrogen adsorption is
Indeed, evaluation suggests that 94% and 95% of the carbon principally reversible while, carbon monoxide adsorption is chiefly
monoxide pulses was adsorbed on the catalyst at respectively irreversible on the cobalt catalyst. No reaction products were
1=2 1=2
423 K and 473 K. In addition, in the plot of Flowi Mi vs. t=Mi (see observed in TAP experiments.
Section 3.2.2) the curve of the CO is situated inside the curve of the
inert gas, Kr. This also suggests an essentially irreversible 3.2.4. TAP modeling
adsorption of CO on the cobalt catalyst under these conditions TAP experiments were exploited using COMSOL software, a
[11]. The shape of the curve of the CO and its long tail could package oriented to model systems of partial differential equations
indicate however, the existence of the sites of reversible (PDE) using the finite element method. COMSOL generated models
adsorption. have been used as such, or transformed into Matlab m-files and
Table 2
Invariables used for modeling TAP transient responses.
Ci ¼ 0 (6)
CO þ ! COad coefficient ka
Fig. 5. Experimental and calculated responses of Kr at 473 K on Co/SiO2 catalyst. The
i.e. the source (reaction) term of Eq. (1) was taken as calculated response was simulated using a three-zone TAP model.
2
RH2 ¼ ka C H2 kd u H ns rb (8)
The hydrogen and carbon monoxide TAP transient response
and curves were successfully fitted assuming the presence of two types
RCO ¼ ka C CO ns rb (9) of sites. For CO, the irreversible stronger adsorption was assumed
to be non dissociative and irreversible, while for H2 the stronger
for C H2 and CCO respectively. u*, surface coverage of active sites adsorption was assumed to be dissociative and reversible, as
which are available for adsorption, under the conditions of single- described by Eqs. (8) and (9). The weaker adsorption process was
pulse experiments was considered as equal to 1 and omitted from assumed to be at equilibrium for both, CO and H2, and
the expressions for adsorption or reaction rates. characterized by a Henry-type adsorption isotherm, Ci = Hiui (‘i’
The assumption that carbon monoxide adsorption is only stands for H2 or CO). Both types of weaker adsorption for each gas
irreversible, has not been consistent with the experimental were assumed as independent. It is assumed that the equilibrium
transient responses. The experimental carbon monoxide tran- between gas phase and weakly adsorbed species is immediate. In
sient responses were much broader than those obtained by the this case, the contribution of the weak adsorption to the general
model which involves only irreversible carbon monoxide
adsorption. The transient response can not be either described
assuming only reversible carbon monoxide adsorption on one
adsorption site. More than 90% of carbon monoxide pulse has
been retained by the catalyst. This indicates that carbon
monoxide adsorption is to a larger extent irreversible. In case
of reversible carbon monoxide adsorption, most of it should be
desorbed after a relatively long time between pulses of 10 s.
Obviously, carbon monoxide responses simulated assuming only
single reversible carbon monoxide adsorption, were very
different from the experimental curve both in their integral
intensity and shape. Similar behavior was observed for hydrogen
single-pulse experiments. The discrepancy between the experi-
mental and calculated transient responses can be possibly
related to either the internal porosity effects or to the presence
of two or more different sites for hydrogen and carbon
monoxide adsorption. Note that hydrogen responses over
passivated catalyst (as shown in Fig. 1a) were satisfactorily
described by the model which takes into consideration only
external Knudsen diffusion and reversible physical adsorption
without any effects arising from diffusion limitations in the
catalyst pores. As already stated, transient responses of krypton
were also fitted adequately without any assumption about the
influence of catalyst internal porosity (see Fig. 5). Indeed,
carbon monoxide and particularly hydrogen have a much higher
Knudsen diffusivity than krypton. It seems rather doubtful that
the diffusion of these gases was significantly affected by
diffusion in catalysts pores, whereas the diffusion of Kr has
not been affected. Cab-O-Sil M-5 silica support has rather larger
mesopores (d = 20–30 nm, Table 1) to create any diffusion
limitations for hydrogen and carbon monoxide. The most
plausible explanation of the discrepancies between experimen-
tal and model curves seems to be related to the presence of
different types of hydrogen and carbon monoxide adsorption
sites. Such effects have been invoked in earlier TAP studies on Fig. 6. Experimental and computed TAP responses: (a) H2, (b) CO on 0.1 g Co/SiO2
chemisorption [16,17]. reduced catalyst at 473 K. Two types of adsorption sites were considered.
122 J. Hong et al. / Applied Catalysis A: General 375 (2010) 116–123